{"text_format":"1","workbook":"xlsx","n_sheets":56,"sheets":["Validations","Rev History","Instructions","NSA Header","MCA Header","Sustainability","Supplier Performance Metrics","MCA Input Form","NSA Input Form","MCA Action Plan","NSA Action Plan","NSA Summary","Steel Mill Audit","SU","FR","NC","VS","SW","MA","TR","LP","RR","SC","MC","CC","MM","EL","AP","AQ","CQI-9 Heat Treat Audit","CQI-11 Plating Audit","CQI-12 Coating Audit","CQI-15 Welding Audit","CQI-17 Soldering Audit","Aluminum Casting Audit","Assembly Audit","Balancer Audit","Blow Molding Audit","Blank Sheet","Ductile Iron Casting Audit","Electrical Product Audit","ESD Protection Audit","Extrusion Audit","Forgings Audit","Grease Application Audit","Injection Molding Audit","Machining Audit","Painting Audit","Powdered Metal Audit","Rubber Bonding Audit","Semiconductor Assembly Audit","Stamping Audit","Threading Tapping Audit","Torque Control Audit","Wafer Fabrication Audit","MCA Summary"],"not_rendered":{"charts":0,"images":3,"macros":1,"external_links":3,"defined_names":113,"comments":2,"pivot_tables":0},"unopened":[],"bounds":{"document_bytes":16777216,"sheet_cells":100000,"rows_first":2000,"rows_last":500,"rows_between":2000,"halvings":0,"cell_chars":16384,"cell_head_chars":4096},"cells_cut":0,"cells_raw":0,"read":"whole","date_system":"1900"}

{"sheet":"Validations","index":0,"n_rows":30,"n_cols":9,"rows_kept":30,"cut":false,"hidden":true,"merged":[]}
["YES",null,"G - OK",null,"Pass"]
["NO",null,"Y - CA Required",null,"Fail"]
[null,null,"R - Unacceptable",null,"N/A - Not Applicable"]
[null,null,"N/A - Not Applicable"]
[]
[]
["Open to the atmosphere",null,null,"Walking beam",null,"Jet Type Spray",null,null,"Slide gate"]
["Enclosed by submerged shroud",null,null,"Pusher",null,"Mist Type Spray",null,null,"Stopper rod"]
["Pollard type gas curtain shroud",null,null,"Hot skids",null,"Combination of jet and mist spray",null,null,"Rotary slide"]
["Flexible shroud (Bellows Type)",null,null,null,null,"Water cooled perforated metal plates",null,null,"Metered nozzle"]
["Liquid Gas shround",null,null,null,null,"Other (please specify)",null,null,"Other (please specify)"]
["Other (please specify)",null,null,"Front"]
[null,null,null,"Back",null,"Powder",null,null,"Synthetic Slag (please indicate V ratio (lime/silica)"]
["Slide gate",null,null,"None",null,"Oil",null,null,"Insulating powder"]
["Stopper rod",null,null,null,null,"Automatically Fed",null,null,"Other (please specify)"]
["Rotary slide",null,null,"Visual",null,"Fed by hand"]
["Metered nozzle",null,null,"Magnaglow"]
["Throttled",null,null,"Eddy Current",null,"Ultrasonic Depth Measurement",null,null,"Delta Shape"]
["Other (please specify)",null,null,"Ultrasonic",null,"Electromagnetic Level Indicator",null,null,"\"T\" Shape"]
[null,null,null,"Thermal Imaging",null,"Weight",null,null,"\"U\" Shape"]
["Partial",null,"Hot Shear","Hot Eddy Current",null,"Visual",null,null,"\"V\" Shape"]
["Total",null,"Cold Shear",null,null,"Other (please specify)"]
["Static",null,"Saw Cut"]
["Dynamic",null,null,null,null,"Ceramic Fiber Gasket",null,null,"Bottom"]
[null,null,null,null,null,"Argon Injection",null,null,"Side"]
["Fast Tilt Furnace",null,"Chiping","Machined",null,"Argon Gas Ring",null,null,"Other (please specify)"]
["EBT",null,"Grinding","Cast"]
["Submerged Tap",null,"Scarfing","Rolled",null,null,null,null,"BOF"]
["Other (please specify)",null,"Other (please specify)","Forged",null,null,null,null,"Electric Arc Furnace"]
[null,null,null,null,null,null,null,null,"Other (please specify)"]

{"sheet":"Rev History","index":1,"n_rows":6,"n_cols":4,"rows_kept":6,"cut":false,"hidden":false,"merged":[[0,1,0,3]]}
[null,"Current Revisions"]
[null,"Rev","Date","Changes"]
[null,"V4.01","2018-03-28","-Various fixes\n-Added wafer fab and assembly PSAs"]
[null,"V4.02","2018-04-04","-Rewrote AP andInstructions sheet wording"]
[null,"V4.03","2018-04-05","-Working Release"]
[null,"v4.04","2018-04-13","-Lock down all tabs and necessary cells\n-Update all reference to PPM and CPM to now read PPB and CPB"]

{"sheet":"Instructions","index":2,"n_rows":33,"n_cols":7,"rows_kept":33,"cut":false,"hidden":false,"merged":[[2,3,2,5],[31,0,31,6],[8,0,8,6],[32,0,32,6],[0,2,0,5],[1,3,1,5],[24,3,24,6],[25,3,25,6],[21,3,22,6],[15,2,15,6],[14,0,14,6],[19,3,19,6],[20,3,20,6],[23,2,23,6],[16,3,16,6],[17,3,17,6],[12,0,12,6],[5,2,5,6],[27,3,27,6],[28,3,28,6],[29,2,29,6],[18,3,18,6],[21,2,22,2],[6,2,6,6],[10,2,10,6],[9,2,9,6]]}
[null,null,"Instructions",null,null,null,{"$f":"\"Revision \"&'Rev History'!B6","v":"Revision v4.04"}]
[null,null,null,"Select audit type by selecting cell below"]
[null,null,null,"(Please note Macros MUST be enabled to use form)"]
[null,null,null,"Show MCA",null,"Show NSA"]
[]
[null,null,"MCA - Manufacturing Capability Assessment"]
[null,null,"The purpose of the MCA process is to evaluate whether a supplier location has the ability to successfully produce component parts that meet Nexteer Requirements. Complete the Manufacturing Capability Assessment to verify implementation of key quality elements in the manufacturing process. Every element  must be assessed."]
[]
["Completing the Assessment\n\nSelect the \"Header\" Tab      \nFill in data in peach colored cells     \n      \nSelect \"Sustainability\" Tab      \nUse dropdown to select compliance with each element.     \n      \nSelect \"Supplier Performance Metrics\" Tab [Will show upon completion of Sustainability]      \nEnter current figures for PPM, CPM, and On-Time Delivery rate     \n      \nSelect the \"MCA Input Form\" Tab [Will show upon completion of Sustainability]  \nSelect the type of Audit (Self or Onsite) from the pull down menu in cell B1.           \n\nFor each sub element:\n-Use the Pull Down Tab in the Build up Score Assessment Column.       \n-Select the response that describes the current status of the element being evaluated.    \n-When the build up score element is selected the corresponding score will be placed in the Score column.    \n-'How to audit' hints are contained in the comments associated with each sub element.    \n-In the Comments column, put the Supplier Procedure Number if the Supplier has a current procedure in place that covers this element.   Also write down notes for evidences and non-conformances.\n\nProcess Specific Audits\nComplete any Process Specific Audits required by the Nexteer AQE. Note: These tabs should be visible when the Sustainability tab is completed by the supplier. If not available, please contact your Nexteer AQE\n"]
[null,null,"NSA - Nexteer Supplier Assessment"]
[null,null,"Complete the Nexteer Supplier Assessment to verify implementation of key quality elements in the manufacturing process.\nEvery element  must be assessed."]
[]
["Completing the Assessment\n\nSelect the \"Header\" Tab\nFill in data in peach colored cells\n\nSelect the \"NSA Input Form\" Tab\nSelect the type of Audit (Self, Onsite or Current) from the pull down menu in cell B1.\n-For each sub element \n-Use the Pull Down Tab in the Build up Score Assessment Column.     \n-Select the response that describes the current status of the element being evaluated.    \n-When the build up score element is selected the corresponding score will be placed in the Score column.    \n-How to audit hints are contained in the comments associated with each sub element.    \n-In the Comments, put the Supplier Procedure Number if the Supplier has a current procedure in place that covers this element.   Also write down notes for evidences and non-conformances."]
[]
["Scoring"]
[null,"1)","Scoring for Implementation of Requirement"]
[null,null,"Pts","Element Scoring"]
[null,null,1,"No basic criteria are in place","No criteria are in place","No criteria are in place","No criteria are in place"]
[null,null,2,"Several basic criteria are not in place"]
[null,null,3,"Majority of basic criteria are in place and followed","A majority of basic criteria are in place and followed. At least one basic criteria is not followed.\nOr basic criteria are not in place or followed at all company.","A majority of basic criteria are in place and followed. At least one basic criteria is not followed.\nOr basic criteria are not in place or followed at all company.","A majority of basic criteria are in place and followed. At least one basic criteria is not followed.\nOr basic criteria are not in place or followed at all company."]
[null,null,4,"All basic criteria and additional criteria which may have impact to the customer are in place and followed","All criteria are in place and followed.\nOr additional criteria is not followed at each job or all the time.","All criteria are in place and followed.\nOr additional criteria is not followed at each job or all the time.","All criteria are in place and followed.\nOr additional criteria is not followed at each job or all the time."]
[null,null,"NR","Not Reviewed: Requirement is not audited at this time (Not part of audit scope, Training Required, Follow-Up Required). \nPlan to review in future. Give future review date in Comment box.","Not Reviewed: Requirement not audited at this time (Not part of audit scope, Training Required, Follow-Up Required). Plan to review in future. Give future review date in Comment box.","Not Reviewed: Requirement not audited at this time (Not part of audit scope, Training Required, Follow-Up Required). Plan to review in future. Give future review date in Comment box.","Not Reviewed: Requirement not audited at this time (Not part of audit scope, Training Required, Follow-Up Required). Plan to review in future. Give future review date in Comment box."]
[]
[null,"2)","Scoring for Effectiveness"]
[null,null,"Pts","Effectiveness Scoring"]
[null,null,1,"No basic metrics are in place to evaluate key element effectiveness"]
[null,null,2,"Some metrics are in place but basic metrics are not defined"]
[null,null,3,"Basic metrics are followed and deviations are managed by action plans, but additional metrics are not defined"]
[null,null,4,"Continuous improvement for basic metrics are in place and most of additional metrics are managed"]
[]
[]
["Assessment Result\nRed/Yellow/Green visualization applied.      \nThresholds for result calculation are defined on 3 levels: \n1) Threshold on Requirement level  \n  If a Requirement or Effectiveness is scored 1 or 2 the Element will go Red  \n  If a Requirement or Effectiveness is scored 3 the Element will go Yellow\n  If a Requirement or Effectiveness is scored 4 the Element will go Green  \n2) Threshold on Key Element level    \n  Green - 90% or greater    \n  Yellow - 75-89%    \n  Red - < 75% or \n              Red on a Requirement                 \n3) Threshold on overall level (gives audit result)    \n  Green (Pass)   - 90% or greater \n                         - No Red Key Elements\n                         - Elements 1 -5 Core Key Elements must be Green\n                                        Fast Response\n                                        Control of non conforming product\n                                        Verification and Error Proof  \n                                        Maintenance\n                                        Standard Work\n  Yellow - 75-89% with No Red Key Element - Conditional Pass -    \n  Red - < 75% or a Red Key Element - Fail -    \n"]
["Action Plan\n\nRed scores require action plan.  \n\nYellow scores may require action."]

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[]
["Nexteer Supplier Assessment"]
["Supplier Site Identification"]
["Supplier Name"]
["Supplier Location"]
["Supplier DUNS / COFOR"]
["Supplier Self Assessment"]
["Self-Assessment Date"]
["Self Auditor Name"]
["E-mail and phone number"]
["On-site Customer Assessment"]
["Audit Date"]
["Auditor Name"]
["E-mail and Phone Number"]
["Assessment Participation "]
["Name","Email"]

{"sheet":"MCA Header","index":4,"n_rows":16,"n_cols":2,"rows_kept":16,"cut":false,"hidden":false,"merged":[[15,1,15,8],[26,1,26,8],[27,1,27,8],[28,1,28,8],[29,1,29,8],[30,1,30,8],[9,1,9,8],[10,0,10,8],[25,1,25,8],[12,1,12,8],[13,1,13,8],[16,1,16,8],[17,1,17,8],[18,1,18,8],[19,1,19,8],[20,1,20,8],[11,1,11,8],[21,1,21,8],[22,1,22,8],[23,1,23,8],[24,1,24,8],[14,0,14,8],[5,1,5,8],[6,0,6,8],[7,1,7,8],[8,1,8,8],[0,0,0,8],[1,0,1,8],[2,0,2,8],[3,1,3,8],[4,1,4,8]]}
[]
["Manufacturing Capability Assessment"]
["Supplier Site Identification"]
["Supplier Name"]
["Supplier Location"]
["Supplier DUNS / COFOR"]
["Supplier Self Assessment"]
["Self-Assessment Date"]
["Self Auditor Name"]
["E-mail and phone number"]
["On-site Customer Assessment"]
["Audit Date"]
["Auditor Name"]
["E-mail and Phone Number"]
["Assessment Participation "]
["Name","Email"]

{"sheet":"Sustainability","index":5,"n_rows":33,"n_cols":5,"rows_kept":33,"cut":false,"hidden":false,"merged":[[2,1,4,4]]}
[{"$f":"\"Revision \"&'Rev History'!B6","v":"Revision v4.04"},null,null,"All questions must be selected \"Yes\" or \"No\" from the dropdown before you are able to proceed"]
[]
[null,"Sustainability focuses on meeting the needs of the present without compromising the ability of future generations to meet their needs. The concept of sustainability is compromised of three pillars: economic, enviornmental and social - also knows informally as profits, planet and people. Sustainability emerged as part of corporate ethics in response to perceived public discontent over the long term damage that a focus on short term profits can cause. For example, a factory pouring its waste into a nearby body of water to avoid the short term costs of proper disposal can cause enviornmental damage that is much more expensive in the long term. Sustainability encourage business to frame decisions in terms of years and decades rather than on the next quarter's earning report, and to consider more factors than simply the profit or loss involved. "]
[]
[]
[]
[null,"Sustainability",null,"Sub-Element","Assessment"]
[{"$f":"SU!$A$4","v":"SU1.0"},{"$f":"SU!B4","v":"Overall Sustainability Concept"},{"$f":"SU!A5","v":"SU1.1"},{"$f":"SU!C5","v":"Does the supplier understand the concept of Sustainability?"},"*"]
[null,null,{"$f":"SU!A9","v":"SU1.2"},{"$f":"SU!C9","v":"Does the supplier manage/set targets/have an internal standard for Corruption and Bribary?"},"*"]
[null,null,{"$f":"SU!A13","v":"SU1.3"},{"$f":"SU!C13","v":"Does the supplier manage/set targets/have an internal standard for Basic Human Rights?"},"*"]
[null,null,{"$f":"SU!A17","v":"SU1.4"},{"$f":"SU!C17","v":"Does the supplier manage/set targets/have an internal standard for Freedom of Association?"},"*"]
[null,null,{"$f":"SU!A21","v":"SU1.5"},{"$f":"SU!C21","v":"Does the supplier manage/set targets/have an internal standard for Child Labor?"},"*"]
[null,null,{"$f":"SU!A25","v":"SU1.6"},{"$f":"SU!C25","v":"Does the supplier manage/set targets/have an internal standard for Forced or Compulsory Labor?"},"*"]
[null,null,{"$f":"SU!A29","v":"SU1.7"},{"$f":"SU!C29","v":"Does the supplier manage/set targets/have an internal standard for Non-discrimination?"},"*"]
[null,null,{"$f":"SU!A33","v":"SU1.8"},{"$f":"SU!C33","v":"Does the supplier manage/set targets/have an internal standard for Fair Working Conditions?"},"*"]
[null,null,{"$f":"SU!A37","v":"SU1.9"},{"$f":"SU!C37","v":"Does the supplier manage/set targets/have an internal standard for Training and Development?"},"*"]
[null,null,{"$f":"SU!A41","v":"SU1.10"},{"$f":"SU!C41","v":"Does the supplier manage/set targets/have an internal standard for Health and Safety in the Workplace?"},"*"]
[null,null,{"$f":"SU!A45","v":"SU1.11"},{"$f":"SU!C45","v":"Does the supplier manage/set targets/have an internal standard for Environmental Protection?"},"*"]
[null,null,{"$f":"SU!A49","v":"SU1.12"},{"$f":"SU!C49","v":"Does the supplier manage/set targets/have an internal standard for Sustainability in the Supply Chain?"},"*"]
[]
[{"$f":"SU!A53","v":"SU2.0"},{"$f":"SU!B53","v":"Supplier Legal Complience"},{"$f":"SU!A54","v":"SU2.1"},{"$f":"SU!C54","v":"Is the supplier compliant with applicable legislation in the areas of bribary/corruption, money laundering, infringement of data protection, insider trading, conflicts of interest, anti-corruption activities, unethical contract tendering?"},"*"]
[null,null,{"$f":"SU!A58","v":"SU2.2"},{"$f":"SU!C58","v":"Is the supplier free of any judgements or enforcement actions in any of these areas?"},"*"]
[]
[{"$f":"SU!A62","v":"SU3.0"},{"$f":"SU!B62","v":"Employment Compliance"},{"$f":"SU!A63","v":"SU3.1"},{"$f":"SU!C63","v":"Does supplier employ policies against child labor, forced, or bonded labor?"},"*"]
[null,null,{"$f":"SU!A67","v":"SU3.2"},{"$f":"SU!C67","v":"Does supplier comply with local legislation on human rights?"},"*"]
[null,null,{"$f":"SU!A71","v":"SU3.3"},{"$f":"SU!C71","v":"Does supplier comply with local legislation on working conditions (including contract of employment, working hours, etc.)?"},"*"]
[]
[{"$f":"SU!A75","v":"SU4.0"},{"$f":"SU!B75","v":"Health & Safety"},{"$f":"SU!A76","v":"SU4.1"},{"$f":"SU!C76","v":"Does supplier have a Health and Safety Management System?"},"*"]
[null,null,{"$f":"SU!A80","v":"SU4.2"},{"$f":"SU!C80","v":"Does the supplier systematically assess risk and measure health and safety performance?"},"*"]
[null,null,{"$f":"SU!A84","v":"SU4.3"},{"$f":"SU!C84","v":"Is the health and safety policy extended to the sub-tiers?"},"*"]
[]
[{"$f":"SU!A88","v":"SU5.0"},{"$f":"SU!B88","v":"Environmental Management System"},{"$f":"SU!A89","v":"SU5.1"},{"$f":"SU!C89","v":"Does the suplier have an environmental management system?"},"*"]
[null,null,{"$f":"SU!A93","v":"SU5.2"},{"$f":"SU!C93","v":"Does the supplier have an environmental policy statement and is it communicated to the employees?"},"*"]

{"sheet":"Supplier Performance Metrics","index":6,"n_rows":7,"n_cols":7,"rows_kept":7,"cut":false,"hidden":true,"merged":[]}
[]
[]
[" "," "]
[null,"Supplier Performance",null,"Sub-Element","6 Month Rolling Ave.","Goal","% of Goal"]
["SP","Metrics",null,"Defect Rate - PPB (Parts per Billion)",null,0,{"$f":"IF(E5=\"\",0,IF(F5/E5>1,1,F5/E5))","v":0}]
[null,null,null,"Complaint Rate - CPB (Complaints per Billion)",null,0,{"$f":"IF(E6=\"\",0,IF(F6/E6>1,1,F6/E6))","v":0}]
[null,null,null,"% On-Time Delivery",null,0,{"$f":"IF(E7=\"\",0,IF(E7/F7>1,1,E7/F7))","v":0}]

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[]
["Automotive Quality Standards"]

{"sheet":"NSA Summary","index":11,"n_rows":28,"n_cols":15,"rows_kept":28,"cut":false,"hidden":true,"merged":[[26,11,26,14],[3,0,3,2],[3,3,3,8],[25,11,25,14],[7,3,7,6],[7,7,7,10],[7,11,7,14],[6,3,6,6],[6,7,6,10],[6,11,6,14],[4,0,4,2],[4,3,4,8],[3,9,3,14],[4,9,4,14],[5,3,5,6],[5,7,5,10],[5,11,5,14],[0,0,0,14],[1,0,1,2],[1,3,1,8],[2,0,2,2],[2,3,2,8],[1,9,1,14],[2,9,2,14],[27,1,27,2],[24,1,24,2],[25,1,25,2],[25,3,25,6],[25,7,25,10],[26,1,26,2],[26,3,26,6],[26,7,26,10]]}
["NSA - Nexteer Supplier Assessment"]
["Supplier Name",null,null,{"$f":"IF(ISBLANK('NSA Header'!B4),\"\",'NSA Header'!B4)","v":""}]
["Supplier Location",null,null,{"$f":"IF(ISBLANK('NSA Header'!B5),\"\",'NSA Header'!B5)","v":""}]
["Supplier DUNS / COFOR",null,null,{"$f":"IF(ISBLANK('NSA Header'!B6),\"\",'NSA Header'!B6)","v":""}]
["Self Auditor Name",null,null,{"$f":"IF(ISBLANK('NSA Header'!B13),\"\",'NSA Header'!B13)","v":""}]
[]
[null,null,null,{"$f":"IF(ISBLANK('NSA Header'!B8),\"\",'NSA Header'!B8)","v":""},null,null,null,{"$f":"IF(ISBLANK('NSA Header'!B12),\"\",'NSA Header'!B12)","v":""}]
[null,null,null,"Self Assessment Scoring",null,null,null,"On Site Assessment Scoring",null,null,null,"Current Assessment Scoring"]
[null,"Key Elements",null,"Potential","Total","%","Status","Potential","Total","%","Status","Potential","Total","%","Status"]
[1,"Fast Response","FR",{"$f":"'NSA Input Form'!AC33","v":0},{"$f":"'NSA Input Form'!AC32","v":0},{"$f":"IF(D10<>0,E10/D10,\"NR\")","v":"NR"},{"$f":"IF(F10=\"NR\",\"NR\",IF(OR((IFERROR(AVERAGE('NSA Input Form'!Z5:Z8),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!Z10:Z13),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!Z15:Z18),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!Z20:Z23),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!Z25:Z28),4)/4<0.75),'NSA Input Form'!Z30<=2),\"R\",IF(F10<0.75,\"R\",IF(F10<0.9,\"Y\",\"G\"))))","v":"NR"},{"$f":"'NSA Input Form'!AD33","v":0},{"$f":"'NSA Input Form'!AD32","v":0},{"$f":"IF(H10<>0,I10/H10,\"NR\")","v":"NR"},{"$f":"IF(J10=\"NR\",\"NR\",IF(OR((IFERROR(AVERAGE('NSA Input Form'!AA5:AA8),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AA10:AA13),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AA15:AA18),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AA20:AA23),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AA25:AA28),4)/4<0.75),'NSA Input Form'!AA30<=2),\"R\",IF(J10<0.75,\"R\",IF(J10<0.9,\"Y\",\"G\"))))","v":"NR"},{"$f":"'NSA Input Form'!AE33","v":0},{"$f":"'NSA Input Form'!AE32","v":0},{"$f":"IF(L10<>0,M10/L10,\"NR\")","v":"NR"},{"$f":"IF(N10=\"NR\",\"NR\",IF(OR((IFERROR(AVERAGE('NSA Input Form'!AB5:AB8),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AB10:AB13),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AB15:AB18),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AB20:AB23),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AB25:AB28),4)/4<0.75),'NSA Input Form'!AB30<=2),\"R\",IF(N10<0.75,\"R\",IF(N10<0.9,\"Y\",\"G\"))))","v":"NR"}]
[2,"Control of Non-conforming Product","NC",{"$f":"'NSA Input Form'!AC66","v":0},{"$f":"'NSA Input Form'!AC65","v":0},"NR",{"$f":"IF(F11=\"NR\",\"NR\",IF(OR((IFERROR(AVERAGE('NSA Input Form'!Z38:Z41),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!Z43:Z46),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!Z48:Z51),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!Z53:Z56),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!Z58:Z61),4)/4<0.75),'NSA Input Form'!Z63<=2),\"R\",IF(F11<0.75,\"R\",IF(F11<0.9,\"Y\",\"G\"))))","v":"NR"},{"$f":"'NSA Input Form'!AD66","v":0},{"$f":"'NSA Input Form'!AD65","v":0},"NR",{"$f":"IF(J11=\"NR\",\"NR\",IF(OR((IFERROR(AVERAGE('NSA Input Form'!AA38:AA41),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AA43:AA46),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AA48:AA51),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AA53:AA56),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AA58:AA61),4)/4<0.75),'NSA Input Form'!AA63<=2),\"R\",IF(J11<0.75,\"R\",IF(J11<0.9,\"Y\",\"G\"))))","v":"NR"},{"$f":"'NSA Input Form'!AE66","v":0},{"$f":"'NSA Input Form'!AE65","v":0},"NR",{"$f":"IF(N11=\"NR\",\"NR\",IF(OR((IFERROR(AVERAGE('NSA Input Form'!AB38:AB41),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AB43:AB46),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AB48:AB51),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AB53:AB56),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AB58:AB61),4)/4<0.75),'NSA Input Form'!AB63<=2),\"R\",IF(N11<0.75,\"R\",IF(N11<0.9,\"Y\",\"G\"))))","v":"NR"}]
[3,"Verification & Error Proof","VS",{"$f":"'NSA Input Form'!AC99","v":0},{"$f":"'NSA Input Form'!AC98","v":0},"NR",{"$f":"IF(F12=\"NR\",\"NR\",IF(OR((IFERROR(AVERAGE('NSA Input Form'!Z71:Z74),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!Z76:Z79),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!Z81:Z84),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!Z86:Z89),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!Z91:Z94),4)/4<0.75),'NSA Input Form'!Z96<=2),\"R\",IF(F12<0.75,\"R\",IF(F12<0.9,\"Y\",\"G\"))))","v":"NR"},{"$f":"'NSA Input Form'!AD99","v":0},{"$f":"'NSA Input Form'!AD98","v":0},"NR",{"$f":"IF(J12=\"NR\",\"NR\",IF(OR((IFERROR(AVERAGE('NSA Input Form'!AA71:AA74),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AA76:AA79),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AA81:AA84),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AA86:AA89),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AA91:AA94),4)/4<0.75),'NSA Input Form'!AA96<=2),\"R\",IF(J12<0.75,\"R\",IF(J12<0.9,\"Y\",\"G\"))))","v":"NR"},{"$f":"'NSA Input Form'!AE99","v":0},{"$f":"'NSA Input Form'!AE98","v":0},"NR",{"$f":"IF(N12=\"NR\",\"NR\",IF(OR((IFERROR(AVERAGE('NSA Input Form'!AB71:AB74),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AB76:AB79),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AB81:AB84),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AB86:AB89),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AB91:AB94),4)/4<0.75),'NSA Input Form'!AB96<=2),\"R\",IF(N12<0.75,\"R\",IF(N12<0.9,\"Y\",\"G\"))))","v":"NR"}]
[4,"Standardized work","SW",{"$f":"'NSA Input Form'!AC132","v":0},{"$f":"'NSA Input Form'!AC131","v":0},"NR",{"$f":"IF(F13=\"NR\",\"NR\",IF(OR((IFERROR(AVERAGE('NSA Input Form'!Z104:Z107),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!Z109:Z112),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!Z114:Z117),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!Z119:Z122),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!Z124:Z127),4)/4<0.75),'NSA Input Form'!Z129<=2),\"R\",IF(F13<0.75,\"R\",IF(F13<0.9,\"Y\",\"G\"))))","v":"NR"},{"$f":"'NSA Input Form'!AD132","v":0},{"$f":"'NSA Input Form'!AD131","v":0},"NR",{"$f":"IF(J13=\"NR\",\"NR\",IF(OR((IFERROR(AVERAGE('NSA Input Form'!AA104:AA107),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AA109:AA112),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AA114:AA117),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AA119:AA122),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AA124:AA127),4)/4<0.75),'NSA Input Form'!AA129<=2),\"R\",IF(J13<0.75,\"R\",IF(J13<0.9,\"Y\",\"G\"))))","v":"NR"},{"$f":"'NSA Input Form'!AE132","v":0},{"$f":"'NSA Input Form'!AE131","v":0},"NR",{"$f":"IF(N13=\"NR\",\"NR\",IF(OR((IFERROR(AVERAGE('NSA Input Form'!AB104:AB107),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AB109:AB112),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AB114:AB117),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AB119:AB122),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AB124:AB127),4)/4<0.75),'NSA Input Form'!AB129<=2),\"R\",IF(N13<0.75,\"R\",IF(N13<0.9,\"Y\",\"G\"))))","v":"NR"}]
[5,"Maintenance","MA",{"$f":"'NSA Input Form'!AC165","v":0},{"$f":"'NSA Input Form'!AC164","v":0},"NR",{"$f":"IF(F14=\"NR\",\"NR\",IF(OR((IFERROR(AVERAGE('NSA Input Form'!Z137:Z140),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!Z142:Z145),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!Z147:Z150),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!Z152:Z155),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!Z157:Z160),4)/4<0.75),'NSA Input Form'!Z162<=2),\"R\",IF(F14<0.75,\"R\",IF(F14<0.9,\"Y\",\"G\"))))","v":"NR"},{"$f":"'NSA Input Form'!AD165","v":0},{"$f":"'NSA Input Form'!AD164","v":0},"NR",{"$f":"IF(J14=\"NR\",\"NR\",IF(OR((IFERROR(AVERAGE('NSA Input Form'!AA137:AA140),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AA142:AA145),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AA147:AA150),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AA152:AA155),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AA157:AA160),4)/4<0.75),'NSA Input Form'!AA162<=2),\"R\",IF(J14<0.75,\"R\",IF(J14<0.9,\"Y\",\"G\"))))","v":"NR"},{"$f":"'NSA Input Form'!AE165","v":0},{"$f":"'NSA Input Form'!AE164","v":0},"NR",{"$f":"IF(N14=\"NR\",\"NR\",IF(OR((IFERROR(AVERAGE('NSA Input Form'!AB137:AB140),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AB142:AB145),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AB147:AB150),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AB152:AB155),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AB157:AB160),4)/4<0.75),'NSA Input Form'!AB162<=2),\"R\",IF(N14<0.75,\"R\",IF(N14<0.9,\"Y\",\"G\"))))","v":"NR"}]
[6,"Training","TR",{"$f":"'NSA Input Form'!AC193","v":0},{"$f":"'NSA Input Form'!AC192","v":0},"NR",{"$f":"IF(F15=\"NR\",\"NR\",IF(OR((IFERROR(AVERAGE('NSA Input Form'!Z170:Z173),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!Z175:Z178),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!Z180:Z183),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!Z185:Z188),4)/4<0.75),'NSA Input Form'!Z190<=2),\"R\",IF(F15<0.75,\"R\",IF(F15<0.9,\"Y\",\"G\"))))","v":"NR"},{"$f":"'NSA Input Form'!AD193","v":0},{"$f":"'NSA Input Form'!AD192","v":0},"NR",{"$f":"IF(J15=\"NR\",\"NR\",IF(OR((IFERROR(AVERAGE('NSA Input Form'!AA170:AA173),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AA175:AA178),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AA180:AA183),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AA185:AA188),4)/4<0.75),'NSA Input Form'!AA190<=2),\"R\",IF(J15<0.75,\"R\",IF(J15<0.9,\"Y\",\"G\"))))","v":"NR"},{"$f":"'NSA Input Form'!AE193","v":0},{"$f":"'NSA Input Form'!AE192","v":0},"NR",{"$f":"IF(N15=\"NR\",\"NR\",IF(OR((IFERROR(AVERAGE('NSA Input Form'!AB170:AB173),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AB175:AB178),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AB180:AB183),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AB185:AB188),4)/4<0.75),'NSA Input Form'!AB190<=2),\"R\",IF(N15<0.75,\"R\",IF(N15<0.9,\"Y\",\"G\"))))","v":"NR"}]
[7,"Layered Process Audit","LP",{"$f":"'NSA Input Form'!AC221","v":0},{"$f":"'NSA Input Form'!AC220","v":0},"NR",{"$f":"IF(F16=\"NR\",\"NR\",IF(OR((IFERROR(AVERAGE('NSA Input Form'!Z198:Z201),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!Z203:Z206),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!Z208:Z211),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!Z213:Z216),4)/4<0.75),'NSA Input Form'!Z218<=2),\"R\",IF(F16<0.75,\"R\",IF(F16<0.9,\"Y\",\"G\"))))","v":"NR"},{"$f":"'NSA Input Form'!AD221","v":0},{"$f":"'NSA Input Form'!AD220","v":0},"NR",{"$f":"IF(J16=\"NR\",\"NR\",IF(OR((IFERROR(AVERAGE('NSA Input Form'!AA198:AA201),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AA203:AA206),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AA208:AA211),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AA213:AA216),4)/4<0.75),'NSA Input Form'!AA218<=2),\"R\",IF(J16<0.75,\"R\",IF(J16<0.9,\"Y\",\"G\"))))","v":"NR"},{"$f":"'NSA Input Form'!AE221","v":0},{"$f":"'NSA Input Form'!AE220","v":0},"NR",{"$f":"IF(N16=\"NR\",\"NR\",IF(OR((IFERROR(AVERAGE('NSA Input Form'!AB198:AB201),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AB203:AB206),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AB208:AB211),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AB213:AB216),4)/4<0.75),'NSA Input Form'!AB218<=2),\"R\",IF(N16<0.75,\"R\",IF(N16<0.9,\"Y\",\"G\"))))","v":"NR"}]
[8,"Risk Reduction","RR",{"$f":"'NSA Input Form'!AC249","v":0},{"$f":"'NSA Input Form'!AC248","v":0},"NR",{"$f":"IF(F17=\"NR\",\"NR\",IF(OR((IFERROR(AVERAGE('NSA Input Form'!Z226:Z229),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!Z231:Z234),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!Z236:Z239),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!Z241:Z244),4)/4<0.75),'NSA Input Form'!Z246<=2),\"R\",IF(F17<0.75,\"R\",IF(F17<0.9,\"Y\",\"G\"))))","v":"NR"},{"$f":"'NSA Input Form'!AD249","v":0},{"$f":"'NSA Input Form'!AD248","v":0},"NR",{"$f":"IF(J17=\"NR\",\"NR\",IF(OR((IFERROR(AVERAGE('NSA Input Form'!AA226:AA229),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AA231:AA234),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AA236:AA239),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AA241:AA244),4)/4<0.75),'NSA Input Form'!AA246<=2),\"R\",IF(J17<0.75,\"R\",IF(J17<0.9,\"Y\",\"G\"))))","v":"NR"},{"$f":"'NSA Input Form'!AE249","v":0},{"$f":"'NSA Input Form'!AE248","v":0},"NR",{"$f":"IF(N17=\"NR\",\"NR\",IF(OR((IFERROR(AVERAGE('NSA Input Form'!AB226:AB229),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AB231:AB234),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AB236:AB239),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AB241:AB244),4)/4<0.75),'NSA Input Form'!AB246<=2),\"R\",IF(N17<0.75,\"R\",IF(N17<0.9,\"Y\",\"G\"))))","v":"NR"}]
[9,"Supply Chain Management","SC",{"$f":"'NSA Input Form'!AC277","v":0},{"$f":"'NSA Input Form'!AC276","v":0},"NR",{"$f":"IF(F18=\"NR\",\"NR\",IF(OR((IFERROR(AVERAGE('NSA Input Form'!Z254:Z257),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!Z259:Z262),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!Z264:Z267),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!Z269:Z272),4)/4<0.75),'NSA Input Form'!Z274<=2),\"R\",IF(F18<0.75,\"R\",IF(F18<0.9,\"Y\",\"G\"))))","v":"NR"},{"$f":"'NSA Input Form'!AD277","v":0},{"$f":"'NSA Input Form'!AD276","v":0},"NR",{"$f":"IF(J18=\"NR\",\"NR\",IF(OR((IFERROR(AVERAGE('NSA Input Form'!AA254:AA257),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AA259:AA262),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AA264:AA267),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AA269:AA272),4)/4<0.75),'NSA Input Form'!AA274<=2),\"R\",IF(J18<0.75,\"R\",IF(J18<0.9,\"Y\",\"G\"))))","v":"NR"},{"$f":"'NSA Input Form'!AE277","v":0},{"$f":"'NSA Input Form'!AE276","v":0},"NR",{"$f":"IF(N18=\"NR\",\"NR\",IF(OR((IFERROR(AVERAGE('NSA Input Form'!AB254:AB257),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AB259:AB262),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AB264:AB267),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AB269:AB272),4)/4<0.75),'NSA Input Form'!AB274<=2),\"R\",IF(N18<0.75,\"R\",IF(N18<0.9,\"Y\",\"G\"))))","v":"NR"}]
[10,"Managing Change","MC",{"$f":"'NSA Input Form'!AC305","v":0},{"$f":"'NSA Input Form'!AC304","v":0},"NR",{"$f":"IF(F19=\"NR\",\"NR\",IF(OR((IFERROR(AVERAGE('NSA Input Form'!Z282:Z285),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!Z287:Z290),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!Z292:Z295),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!Z297:Z300),4)/4<0.75),'NSA Input Form'!Z302<=2),\"R\",IF(F19<0.75,\"R\",IF(F19<0.9,\"Y\",\"G\"))))","v":"NR"},{"$f":"'NSA Input Form'!AD305","v":0},{"$f":"'NSA Input Form'!AD304","v":0},"NR",{"$f":"IF(J19=\"NR\",\"NR\",IF(OR((IFERROR(AVERAGE('NSA Input Form'!AA282:AA285),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AA287:AA290),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AA292:AA295),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AA297:AA300),4)/4<0.75),'NSA Input Form'!AA302<=2),\"R\",IF(J19<0.75,\"R\",IF(J19<0.9,\"Y\",\"G\"))))","v":"NR"},{"$f":"'NSA Input Form'!AE305","v":0},{"$f":"'NSA Input Form'!AE304","v":0},"NR",{"$f":"IF(N19=\"NR\",\"NR\",IF(OR((IFERROR(AVERAGE('NSA Input Form'!AB282:AB285),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AB287:AB290),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AB292:AB295),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AB297:AB300),4)/4<0.75),'NSA Input Form'!AB302<=2),\"R\",IF(N19<0.75,\"R\",IF(N19<0.9,\"Y\",\"G\"))))","v":"NR"}]
[11,"Contamination Control","CC",{"$f":"'NSA Input Form'!AC328","v":0},{"$f":"'NSA Input Form'!AC327","v":0},"NR",{"$f":"IF(F20=\"NR\",\"NR\",IF(OR((IFERROR(AVERAGE('NSA Input Form'!Z310:Z313),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!Z315:Z318),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!Z320:Z323),4)/4<0.75),'NSA Input Form'!Z325<=2),\"R\",IF(F20<0.75,\"R\",IF(F20<0.9,\"Y\",\"G\"))))","v":"NR"},{"$f":"'NSA Input Form'!AD328","v":0},{"$f":"'NSA Input Form'!AD327","v":0},"NR",{"$f":"IF(J20=\"NR\",\"NR\",IF(OR((IFERROR(AVERAGE('NSA Input Form'!AA310:AA313),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AA315:AA318),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AA320:AA323),4)/4<0.75),'NSA Input Form'!AA325<=2),\"R\",IF(J20<0.75,\"R\",IF(J20<0.9,\"Y\",\"G\"))))","v":"NR"},{"$f":"'NSA Input Form'!AE328","v":0},{"$f":"'NSA Input Form'!AE327","v":0},"NR",{"$f":"IF(N20=\"NR\",\"NR\",IF(OR((IFERROR(AVERAGE('NSA Input Form'!AB310:AB313),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AB315:AB318),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AB320:AB323),4)/4<0.75),'NSA Input Form'!AB325<=2),\"R\",IF(N20<0.75,\"R\",IF(N20<0.9,\"Y\",\"G\"))))","v":"NR"}]
[12,"Manufacturing & Material Flow ","MM",{"$f":"'NSA Input Form'!AC351","v":0},{"$f":"'NSA Input Form'!AC350","v":0},"NR",{"$f":"IF(F21=\"NR\",\"NR\",IF(OR((IFERROR(AVERAGE('NSA Input Form'!Z333:Z336),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!Z338:Z341),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!Z343:Z346),4)/4<0.75),'NSA Input Form'!Z348<=2),\"R\",IF(F21<0.75,\"R\",IF(F21<0.9,\"Y\",\"G\"))))","v":"NR"},{"$f":"'NSA Input Form'!AD351","v":0},{"$f":"'NSA Input Form'!AD350","v":0},"NR",{"$f":"IF(J21=\"NR\",\"NR\",IF(OR((IFERROR(AVERAGE('NSA Input Form'!AA333:AA336),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AA338:AA341),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AA343:AA346),4)/4<0.75),'NSA Input Form'!AA348<=2),\"R\",IF(J21<0.75,\"R\",IF(J21<0.9,\"Y\",\"G\"))))","v":"NR"},{"$f":"'NSA Input Form'!AE351","v":0},{"$f":"'NSA Input Form'!AE350","v":0},"NR",{"$f":"IF(N21=\"NR\",\"NR\",IF(OR((IFERROR(AVERAGE('NSA Input Form'!AB333:AB336),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AB338:AB341),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AB343:AB346),4)/4<0.75),'NSA Input Form'!AB348<=2),\"R\",IF(N21<0.75,\"R\",IF(N21<0.9,\"Y\",\"G\"))))","v":"NR"}]
[13,"External Logistic","EL",{"$f":"'NSA Input Form'!AC374","v":0},{"$f":"'NSA Input Form'!AC373","v":0},"NR",{"$f":"IF(F22=\"NR\",\"NR\",IF(OR((IFERROR(AVERAGE('NSA Input Form'!Z356:Z359),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!Z361:Z364),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!Z366:Z369),4)/4<0.75),'NSA Input Form'!Z371<=2),\"R\",IF(F22<0.75,\"R\",IF(F22<0.9,\"Y\",\"G\"))))","v":"NR"},{"$f":"'NSA Input Form'!AD374","v":0},{"$f":"'NSA Input Form'!AD373","v":0},"NR",{"$f":"IF(J22=\"NR\",\"NR\",IF(OR((IFERROR(AVERAGE('NSA Input Form'!AA356:AA359),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AA361:AA364),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AA366:AA369),4)/4<0.75),'NSA Input Form'!AA371<=2),\"R\",IF(J22<0.75,\"R\",IF(J22<0.9,\"Y\",\"G\"))))","v":"NR"},{"$f":"'NSA Input Form'!AE374","v":0},{"$f":"'NSA Input Form'!AE373","v":0},"NR",{"$f":"IF(N22=\"NR\",\"NR\",IF(OR((IFERROR(AVERAGE('NSA Input Form'!AB356:AB359),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AB361:AB364),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AB366:AB369),4)/4<0.75),'NSA Input Form'!AB371<=2),\"R\",IF(N22<0.75,\"R\",IF(N22<0.9,\"Y\",\"G\"))))","v":"NR"}]
[14,"Advance Product Quality Planning ","AP",{"$f":"'NSA Input Form'!AC397","v":0},{"$f":"'NSA Input Form'!AC396","v":0},"NR",{"$f":"IF(F23=\"NR\",\"NR\",IF(OR((IFERROR(AVERAGE('NSA Input Form'!Z379:Z382),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!Z384:Z387),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!Z389:Z392),4)/4<0.75),'NSA Input Form'!Z394<=2),\"R\",IF(F23<0.75,\"R\",IF(F23<0.9,\"Y\",\"G\"))))","v":"NR"},{"$f":"'NSA Input Form'!AD397","v":0},{"$f":"'NSA Input Form'!AD396","v":0},"NR",{"$f":"IF(J23=\"NR\",\"NR\",IF(OR((IFERROR(AVERAGE('NSA Input Form'!AA379:AA382),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AA384:AA387),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AA389:AA392),4)/4<0.75),'NSA Input Form'!AA394<=2),\"R\",IF(J23<0.75,\"R\",IF(J23<0.9,\"Y\",\"G\"))))","v":"NR"},{"$f":"'NSA Input Form'!AE397","v":0},{"$f":"'NSA Input Form'!AE396","v":0},"NR",{"$f":"IF(N23=\"NR\",\"NR\",IF(OR((IFERROR(AVERAGE('NSA Input Form'!AB379:AB382),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AB384:AB387),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AB389:AB392),4)/4<0.75),'NSA Input Form'!AB394<=2),\"R\",IF(N23<0.75,\"R\",IF(N23<0.9,\"Y\",\"G\"))))","v":"NR"}]
[15,"Automotive Quality Standards","AQ",{"$f":"'NSA Input Form'!AC420","v":0},{"$f":"'NSA Input Form'!AC419","v":0},"NR",{"$f":"IF(F24=\"NR\",\"NR\",IF(OR((IFERROR(AVERAGE('NSA Input Form'!Z402:Z405),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!Z407:Z410),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!Z412:Z415),4)/4<0.75),'NSA Input Form'!Z417<=2),\"R\",IF(F24<0.75,\"R\",IF(F24<0.9,\"Y\",\"G\"))))","v":"NR"},{"$f":"'NSA Input Form'!AD420","v":0},{"$f":"'NSA Input Form'!AD419","v":0},"NR",{"$f":"IF(J24=\"NR\",\"NR\",IF(OR((IFERROR(AVERAGE('NSA Input Form'!AA402:AA405),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AA407:AA410),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AA412:AA415),4)/4<0.75),'NSA Input Form'!AA417<=2),\"R\",IF(J24<0.75,\"R\",IF(J24<0.9,\"Y\",\"G\"))))","v":"NR"},{"$f":"'NSA Input Form'!AE420","v":0},{"$f":"'NSA Input Form'!AE419","v":0},"NR",{"$f":"IF(N24=\"NR\",\"NR\",IF(OR((IFERROR(AVERAGE('NSA Input Form'!AB402:AB405),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AB407:AB410),4)/4<0.75),(IFERROR(AVERAGE('NSA Input Form'!AB412:AB415),4)/4<0.75),'NSA Input Form'!AB417<=2),\"R\",IF(N24<0.75,\"R\",IF(N24<0.9,\"Y\",\"G\"))))","v":"NR"}]
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[1,"Audit Result",null,{"$f":"IF(G25=\"NR\", \"NR\",IF(G25=\"G\",\"Pass\",IF(G25=\"Y\",\"Conditional Pass\",\"Fail\")))","v":"NR"},null,null,null,{"$f":"IF(K25=\"NR\", \"NR\",IF(K25=\"G\",\"Pass\",IF(K25=\"Y\",\"Conditional Pass\",\"Fail\")))","v":"NR"},null,null,null,{"$f":"IF(O25=\"NR\", \"NR\",IF(O25=\"G\",\"Pass\",IF(O25=\"Y\",\"Conditional Pass\",\"Fail\")))","v":"NR"}]
[null,"General Comment"]
[null,"BIF Code:",null,{"$f":"IF(OR(A25=0,A26=0),\"\",A26*100+A25*10)","v":""}]

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["Date: ",null,{"$f":"IF(AND(ISBLANK('MCA Header'!B8),ISBLANK('MCA Header'!B12)),\"\",IF('MCA Input Form'!B1=\"Audit Type: Self Assessment\",'MCA Header'!B8,'MCA Header'!B12))","v":""},null,null,null,null,null,null,null,null,null,null,{"$f":"\"Revision \"&'Rev History'!B6","v":"Revision v4.04"}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('MCA Header'!B4),\"\",'MCA Header'!B4)","v":""},null,null,null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,null,"Please select the overall judgement based on this Steel Mill Process Specific Audit "]
["Program:"]
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["This is a survey to better understand the process steps followed to produce our purchase specification material part numbers (MPN) of steel. It will also assist us in using uniform terminology on our specifications."]
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["Steel Mill Process Specific Audit"]
[null,"Question",null,"Responses Available","Answers",null,"Comments","SUPPLIER EVIDENCE",null,"NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
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["Furnace Information"]
[1,"Primary Steel Making Process",null,"*BOF\n*Electric Arc Furnace\n*Other (please specify)"]
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[2,"Capacity",null,null,"please enter response in next box:"]
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[3,"Tap Type",null,"*Bottom\n*Side\n*Other (please specify)"]
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[4,"Will this purchase specification MPN undergo furnace deoxidizing?"]
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[5,"Will furnace deoxidizing be performed?",null,"If Yes, indicate method utilized"]
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["Ladle Information"]
[6,"Are the ladles preheated",null,"If no, skip to question 7"]
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["6a","Indicate tap time in minutes",null,null,"please enter response in next box:"]
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[7,"Do you have Vacuum Degas Capability?",null,"If No, skip to question 10"]
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[8,"Will this MPN be Vacuum Degassed?",null,"If Yes, please answer questions \n8a-8f pertaining to this MPN"]
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["8a","What type of degasser will be used?",null,null,"please enter response in next box:"]
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["8b","What is the vacuum level, in torr?",null,null,"please enter response in next box:"]
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["8c","How long to get to vacuum level, in minutes?",null,null,"please enter response in next box:"]
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["8d","What is the degassing time, in minutes?",null,null,"please enter response in next box:"]
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["8e","What inert gas is used?",null,null,"please enter response in next box:"]
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["8f","What is the expected temperature drop during degassing?",null,null,"please enter response in next box:"]
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[9,"Is there a separate station for vacuum degassing and ladle refinement?"]
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[10,"Will ladle deoxidizing be performed?",null,"If Yes, indicate method utilized"]
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[11,"What is the slag V-ratio (lime/silicia)?",null,null,"please enter response in next box:"]
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[12,"Will grain refinement be performed?",null,"If No, skip to question 13"]
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["12a","What material is being used to grain refine?",null,null,"please enter response in next box:"]
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["12b","What method of addition is being used?",null,null,"please enter response in next box:"]
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["12c","At what time is the material being added?",null,null,"please enter response in next box:"]
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[13,"Do you have ladle re-heat capability?",null,"If yes, and the ladle is re-heated after vacuum degas, indicate the controls that are in place to ensure no additional inclusions are created from the re-heat."]
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[14,"Is the ladle stirred?",null,"If yes, indicate the type of gas that is being used"]
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["14a","Is the ladle bottom bubbling?"]
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[15,"Is slag analyzed?",null,"If yes, indicate why it is being done and how often it is being analyzed"]
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["Tundish Information"]
[16,"What is the tundish design?",null,"*Delta Shape\n*\"T\" Shape\n*\"U\" Shape\n*\"V\" Shape"]
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[17,"What is the tundish throughput, in tons/minutes?",null,null,"please enter response in next box:"]
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[18,"What is the tundish capacity, in tons?",null,null,"please enter response in next box:"]
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[19,"What is the residence time, in minutes?",null,null,"please enter response in next box:"]
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[20,"What is the tundish working or metal depth, in inches?",null,null,"please enter response in next box:"]
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["20a","At what depth is there concern for slag getting into the melt?",null,null,"please enter response in next box:"]
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["20b","How is that depth known?",null,null,"please enter response in next box:"]
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["20c","How is the metal vortexing detected?",null,null,"please enter response in next box:"]
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[21,"Is the tundish preheated?"]
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[22,"Are dams or weirs employed?"]
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["22a","Are baffles employed?"]
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[23,"Is argo bubbling in the tundish practiced?"]
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[24,"What is the tundish powder used?",null,"*Synthetic slag (please indicate the V ratio (lime/silica))\n*Insulating powder\n*Other (please specify)"]
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[25,"What is the ladle to tundish nozzle control?",null,"*Slide gate\n*Stopper Rod\n*Rotary Slide\n*Metered Nozzle\n*Other (please specify)"]
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["26a","Is there shrouded metal transfer from Ladle to Tundish?",null,"Indicate method"]
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["26b","Is there shrouded metal transfer from Tundish to Mold?",null,"Indicate method"]
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[27,"How is shroud connection sealed?",null,"*Ceramic Fiber Gasket\n*Argon Injection\n*Argon Gas Ring"]
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[28,"What quality controls are in place for lancing a ladle or tundish?",null,null,"please enter response in next box:"]
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[29,"What is the tundish metal level control?",null,"*Ultrasonic Depth Measurement\n*Electromagnetic Level Indicator\n*Weight\n*Visual\n*Other (please specify)"]
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[30,"Do you have tundish metal re-heat capability?"]
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[31,"What is the expected temperature drop from beginning to the end of a heat?",null,null,"please enter response in next box:"]
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[32,"Is non-metallic inclusion content measured in the tundish (insoluble AI content)?"]
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[33,"Is alloy trim made in the tundish?"]
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[34,"What is the procedure for tundish slag removal and slag renew?",null,null,"please enter response in next box:"]
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["Casting Information"]
[35,"Do you have Ingot Cast Capability?",null,"If yes, please indicate if this MPN will be Ingot Cast."]
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[36,"Do you have Continuous Cast Capability?",null,"If yes, please indicate if this MPN will be Continuous Cast.\n\nIf no, skip to question 37"]
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["36a","How many strands to the caster? Are all strands being run?",null,null,"please enter response in next box:"]
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["36b","How is the mold level controlled?",null,null,"please enter response in next box:"]
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["36c","How is the mold oscillated?",null,null,"please enter response in next box:"]
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["36d","What is the mold lubrication used?",null,"*Powder\n*Oil\n*Automatically Fed\n*Fed by hand"]
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["36e","Are there mold injections of any elements?"]
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["36f","Is electromagnetic stirring employed?"]
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["36g","Does a ferrite band around the chill zone exist in the as-cast product?"]
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["36h","How is the secondary cooling employed?",null,"*Jet type spray\n*Mist type spray\n*Combination of jet and mist spray\n*Water cooled perforated metal plates\n*Other (please specify)"]
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["36i","Are foot rollers employed?"]
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["36j","What is the mold chill zone depth?",null,null,"please enter response in next box:"]
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[37,"Will this purchase specification MPN be Bloom Cast?",null,"If yes, please indicate size."]
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[38,"Will this purchase specification MPN be Billet Cast?",null,"If yes, please indicate size."]
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[39,"What is the size change from Bloom to Billet?",null,null,"please enter response in next box:"]
[]
[]
["40a","What is the tundish to mold stream process?",null,"*Open to atmosphere\n*Enclosed by Submerged shroud\n*Pollard type gas curtain shroud\n*Flexible shroud (Bellows Type)\n*Liquid gas shroud\n*Other (please specify)"]
[]
[]
["40b","What is the tundish to mold flow control?",null,"*Slide gate\n*Stopper Rod\n*Rotary Slide\n*Metered Nozzle\n*Throttled\n*Other (please specify)"]
[]
[]
["40c","What are the mold dimensions?",null,null,"please enter response in next box:"]
[]
[]
["40d","What is the actual mold length? \n\nWhat is the effective length?",null,null,"please enter response in next box:"]
[]
[]
["40e","Is the caster operation computer controlled?",null,"*Partial\n*Total\n*Static\n*Dynamic"]
[]
[]
[41,"How is ladle casting temperature controlled?",null,null,"please enter response in next box:"]
[]
[]
[42,"What level of superheat above liquidus is aimed for? Include range",null,null,"please enter response in next box:"]
[]
[]
["43a","Indicate typical casting gas levels (SAE 8620, SAE 5160, or comparable steel) for Oxygen:",null,null,"please enter response in next box:"]
[]
[]
["43b","Indicate typical casting gas levels (SAE 8620, SAE 5160, or comparable steel) for Nitrogen:",null,null,"please enter response in next box:"]
[]
[]
["43c","Indicate typical casting gas levels (SAE 8620, SAE 5160, or comparable steel) for Hydrogen:",null,null,"please enter response in next box:"]
[]
[]
[44,"What quality controls are in place for the material grade transition zones?",null,null,"please enter response in next box:"]
[]
[]
["45a","Within heat variability:\n(5 heat data)",null,"Chemistry (Key Elements: C, Mn, S, Si, Ni, Mo, Cr, V, Al, N. etc…)","please enter response in next box:"]
[]
[]
["45b","Within heat variability:\n(5 heat data)",null,"Hardenability (Jominey or DI)","please enter response in next box:"]
[]
[]
["45c","Within heat variability:\n(5 heat data)",null,"Cleanliness","please enter response in next box:"]
[]
[]
[46,"Level of Decarb",null,null,"please enter response in next box:"]
[]
[]
[47,"Any special finished surface preparation?"]
[]
[]
[48,"Total reduction rations of this MPN:",null,null,"please enter response in next box:"]
[]
[]
[49,"What is the bar/coil end cut method?",null,"*Hot Shear\n*Cold Shear\n*Saw Cut"]
[]
[]
["Reheat Furnace Information"]
[50,"What type of slag control is used?",null,"*Fast Tilt Furnace\n*EBT\n*Submerged Tap\n*Other (please specify)"]
[]
[]
[51,"Is slag analyzed?",null,"If yes, indicate how often"]
[]
[]
[52,"What is the slag V-ratio (lime/silicia)?",null,null,"please enter response in next box:"]
[]
[]
[53,"Is wet (hot) heel practiced?",null,"If yes, please specify amount, in tons."]
[]
[]
[54,"Is inclusion modification performed?",null,"If yes, please indicate the type."]
[]
[]
[55,"Do you employ a reheat furnace?",null,"If yes, please specify?"]
[]
[]
[56,"What type of hearth?",null,"*Walking beam\n*Pusher\n*Hot skids"]
[]
[]
[57,"How many zones in the furnace?",null,null,"please enter response in next box:"]
[]
[]
[58,"What is the furnace atmosphere (e.g. % excess oxygen)?",null,null,"please enter response in next box:"]
[]
[]
[59,"What is the discharge temperature? (°F)",null,null,"please enter response in next box:"]
[]
[]
[60,"What is the average reheat time? (in minutes)",null,null,"please enter response in next box:"]
[]
[]
[61,"What is the number of blooms in the furnace at one time?",null,null,"please enter response in next box:"]
[]
[]
[62,"What is the procedure for line stoppage?",null,null,"please enter response in next box:"]
[]
[]
["Mill Information"]
[63,"What is the number of passes used for this MPN?",null,null,"please enter response in next box:"]
[]
[]
[64,"How many strands are done?",null,null,"please enter response in next box:"]
[]
[]
[65,"Is scale breaking used?",null,"If yes, please indicate the type.\n(High pressure air, High pressure water, Other)"]
[]
[]
[66,"Is hot scarfing performed?",null,"If no, skip to question 67"]
[]
[]
["66a","By weight, what percent of hot scarfing is performed?",null,null,"please enter response in next box:"]
[]
[]
["66b","What is the average depth of scarf?",null,null,"please enter response in next box:"]
[]
[]
[67,"What type of end cropping is done?",null,"*Front\n*Back\n*None"]
[]
[]
["Inspection Information"]
[68,"What type of inspection is employed?",null,"*Visual\n*Magnaglow\n*Eddy current\n*Ultrasonic\n*Thermal Imaging\n*Hot Eddy Current"]
[]
[]
[69,"Is product shot blasted prior to inspection?",null,null,"please enter response in next box:"]
[]
[]
[70,"What is the minimum flaw size detectable?",null,null,"please enter response in next box:"]
[]
[]
[71,"What flaw orientation is detectable?",null,"*Longitundal\n*Transverse"]
[]
[]
["End Product Information"]
[72,"Is condiitoning performed?",null,"If no, skip to question 73"]
[]
[]
["72a","What type of conditioning is performed?",null,"*Chiping\n*Grinding\n*Scarfing\n*Other (please specify)"]
[]
[]
[73,"Is Straightness measured?",null,"If yes, please indicate the method utilized."]
[]
[]
["73a","What are the operating limits?",null,null,"please enter response in next box:"]
[]
[]
["Testing Information"]
[74,"When is chemistry checked?",null,null,"please enter response in next box:"]
[]
[]
[75,"What are typical residual element levels (Cu, Cr, V, Sn, As, Ni, Mo, Cb, Ti, Sb)?",null,null,"please enter response in next box:"]
[]
[]
[76,"When is hardenability checked?",null,null,"please enter response in next box:"]
[]
[]
[77,"Is a jominy performed or is a DI calculated?",null,null,"please enter response in next box:"]
[]
[]
[78,"If a jominey is performed, is the sample:",null,"*Machined\n*Cast\n*Rolled\n*Forged"]
[]
[]
[79,"If a DI is calculated, what method is used for the calculation (e.g. SAE)",null,null,"please enter response in next box:"]
[]
[]
[80,"Is a macroetch/sulfur print conducted?",null,"If yes, please specify"]
[]
[]
[81,"Is the micro-cleanliness measured?",null,"If yes, please indicate method (e.g. ASTM)"]
[]
[]
[82,"Is the decarburization measured?",null,"If yes, please indicate method (e.g. ASTM)"]
[]
[]
["82a","What is the typical decarburization?",null,null,"please enter response in next box:"]
[]
[]
["82b","What is the maximum decarburization?",null,null,"please enter response in next box:"]
[]
[]
[83,"How is the grain size determined?",null,null,"please enter response in next box:"]
[]
[]
["83a","What is the typical grain size?",null,null,"please enter response in next box:"]
[]
[]
["83b","How is the grain size reported (i.e. austenitic or ferritic)?",null,null,"please enter response in next box:"]
[]
[]
["83c","What is the typical practice for grain refinement?",null,null,"please enter response in next box:"]
[]
[]
["84a","What is the capability on:\nDimensions:",null,null,"please enter response in next box:"]
[]
[]
["84b","What is the capability on:\nHardenability:",null,null,"please enter response in next box:"]
[]
[]
["84c","What is the capability on:\nSeams:",null,null,"please enter response in next box:"]
[]
[]
["84d","What is the capability on:\nDecarburization:",null,null,"please enter response in next box:"]

{"sheet":"SU","index":13,"n_rows":96,"n_cols":4,"rows_kept":96,"cut":false,"hidden":true,"merged":[]}
[{"$f":"\"Revision \"&'Rev History'!B6","v":"Revision v4.04"}]
["SU","Sustainability"]
[]
["SU1.0","Overall Sustainability Concept"]
["SU1.1",null,"Does the supplier understand the concept of Sustainability?"]
["SU1.1.1",null,null,"No"]
["SU1.1.2",null,null,"Yes"]
["SU1.1.3",null,null,"*"]
["SU1.2",null,"Does the supplier manage/set targets/have an internal standard for Corruption and Bribary?"]
["SU1.2.1",null,null,"No"]
["SU1.2.2",null,null,"Yes"]
["SU1.2.3",null,null,"*"]
["SU1.3",null,"Does the supplier manage/set targets/have an internal standard for Basic Human Rights?"]
["SU1.3.1",null,null,"No"]
["SU1.3.2",null,null,"Yes"]
["SU1.3.3",null,null,"*"]
["SU1.4",null,"Does the supplier manage/set targets/have an internal standard for Freedom of Association?"]
["SU1.4.1",null,null,"No"]
["SU1.4.2",null,null,"Yes"]
["SU1.4.3",null,null,"*"]
["SU1.5",null,"Does the supplier manage/set targets/have an internal standard for Child Labor?"]
["SU1.5.1",null,null,"No"]
["SU1.5.2",null,null,"Yes"]
["SU1.5.3",null,null,"*"]
["SU1.6",null,"Does the supplier manage/set targets/have an internal standard for Forced or Compulsory Labor?"]
["SU1.6.1",null,null,"No"]
["SU1.6.2",null,null,"Yes"]
["SU1.6.3",null,null,"*"]
["SU1.7",null,"Does the supplier manage/set targets/have an internal standard for Non-discrimination?"]
["SU1.7.1",null,null,"No"]
["SU1.7.2",null,null,"Yes"]
["SU1.7.3",null,null,"*"]
["SU1.8",null,"Does the supplier manage/set targets/have an internal standard for Fair Working Conditions?"]
["SU1.8.1",null,null,"No"]
["SU1.8.2",null,null,"Yes"]
["SU1.8.3",null,null,"*"]
["SU1.9",null,"Does the supplier manage/set targets/have an internal standard for Training and Development?"]
["SU1.9.1",null,null,"No"]
["SU1.9.2",null,null,"Yes"]
["SU1.9.3",null,null,"*"]
["SU1.10",null,"Does the supplier manage/set targets/have an internal standard for Health and Safety in the Workplace?"]
["SU1.10.1",null,null,"No"]
["SU1.10.2",null,null,"Yes"]
["SU1.10.3",null,null,"*"]
["SU1.11",null,"Does the supplier manage/set targets/have an internal standard for Environmental Protection?"]
["SU1.11.1",null,null,"No"]
["SU1.11.2",null,null,"Yes"]
["SU1.11.3",null,null,"*"]
["SU1.12",null,"Does the supplier manage/set targets/have an internal standard for Sustainability in the Supply Chain?"]
["SU1.12.1",null,null,"No"]
["SU1.12.2",null,null,"Yes"]
["SU1.12.3",null,null,"*"]
["SU2.0","Supplier Legal Complience"]
["SU2.1",null,"Is the supplier compliant with applicable legislation in the areas of bribary/corruption, money laundering, infringement of data protection, insider trading, conflicts of interest, anti-corruption activities, unethical contract tendering?"]
["SU2.1.1",null,null,"No"]
["SU2.1.2",null,null,"Yes"]
["SU2.1.3",null,null,"*"]
["SU2.2",null,"Is the supplier free of any judgements or enforcement actions in any of these areas?"]
["SU2.2.1",null,null,"No"]
["SU2.2.2",null,null,"Yes"]
["SU2.2.3",null,null,"*"]
["SU3.0","Employment Compliance"]
["SU3.1",null,"Does supplier employ policies against child labor, forced, or bonded labor?"]
["SU3.1.1",null,null,"No"]
["SU3.1.2",null,null,"Yes"]
["SU3.1.3",null,null,"*"]
["SU3.2",null,"Does supplier comply with local legislation on human rights?"]
["SU3.2.1",null,null,"No"]
["SU3.2.2",null,null,"Yes"]
["SU3.2.3",null,null,"*"]
["SU3.3",null,"Does supplier comply with local legislation on working conditions (including contract of employment, working hours, etc.)?"]
["SU3.3.1",null,null,"No"]
["SU3.3.2",null,null,"Yes"]
["SU3.3.3",null,null,"*"]
["SU4.0","Health & Safety"]
["SU4.1",null,"Does supplier have a Health and Safety Management System?"]
["SU4.1.1",null,null,"No"]
["SU4.1.2",null,null,"Yes"]
["SU4.1.3",null,null,"*"]
["SU4.2",null,"Does the supplier systematically assess risk and measure health and safety performance?"]
["SU4.2.1",null,null,"No"]
["SU4.2.2",null,null,"Yes"]
["SU4.2.3",null,null,"*"]
["SU4.3",null,"Is the health and safety policy extended to the sub-tiers?"]
["SU4.3.1",null,null,"No"]
["SU4.3.2",null,null,"Yes"]
["SU4.3.3",null,null,"*"]
["SU5.0","Environmental Management System"]
["SU5.1",null,"Does the suplier have an environmental management system?"]
["SU5.1.1",null,null,"No"]
["SU5.1.2",null,null,"Yes"]
["SU5.1.3",null,null,"*"]
["SU5.2",null,"Does the supplier have an environmental policy statement and is it communicated to the employees?"]
["SU5.2.1",null,null,"No"]
["SU5.2.2",null,null,"Yes"]
["SU5.2.3",null,null,"*"]

{"sheet":"FR","index":14,"n_rows":135,"n_cols":5,"rows_kept":135,"cut":false,"hidden":true,"merged":[]}
[{"$f":"\"Revision \"&'Rev History'!B6","v":"Revision v4.04"},null,null,null," "]
["FR","Fast Response"]
[]
["FR1.0","Daily Fast Response Meeting"]
["FR1.1",null,"Fast Response meeting attendance and participation"]
["FR1.1.1",null,null,"No meeting Scheduled"]
["FR1.1.2",null,null,"A Daily Fast Response meeting is scheduled with cross functional team invited"]
["FR1.1.3",null,null,"A Daily Fast Response meeting is conducted with cross-functional attendees."]
["FR1.1.4",null,null,"The Fast Response meeting has a high level of engagement and participation."]
["FR1.1.5",null,null,"NA"]
["FR1.2",null,"Fast Response meeting agenda"]
["FR1.2.1",null,null,"No response meeting agenda"]
["FR1.2.2",null,null,"The Daily Fast Response meeting is led by manufacturing."]
["FR1.2.3",null,null,"The Daily Fast Response meeting is led by manufacturing with a clear agenda."]
["FR1.2.4",null,null,"The Daily Fast Response meeting agenda is maintained, time is not wasted."]
["FR1.2.5",null,null,"NA"]
["FR1.3",null,"Fast Response meeting issues are addressed"]
["FR1.3.1",null,null,"Issues are not addressed in meeting"]
["FR1.3.2",null,null,"Issues from past 24 hours are addressed."]
["FR1.3.3",null,null,"Significant issues are contained and escalated to formal problem solving"]
["FR1.3.4",null,null,"Significant issues include both external and internal problems."]
["FR1.3.5",null,null,"NA"]
["FR1.4",null,"Fast Response meeting issues are assigned"]
["FR1.4.1",null,null,"No ownership assignments are made."]
["FR1.4.2",null,null,"Natural owners are assigned to problems verbally."]
["FR1.4.3",null,null,"Natural owners are assigned to problems and documented."]
["FR1.4.4",null,null,"Natural owners are assigned to problems, next report out date is determined and documented."]
["FR1.4.5",null,null,"NA"]
["FR2.0","Fast Response Tracking Board"]
["FR2.1",null,"Fast Response Tracking Board"]
["FR2.1.1",null,null,"No Fast response board exists"]
["FR2.1.2",null,null,"A method of tracking fast response problems is in use. (Fast Response Board)"]
["FR2.1.3",null,null,"The Fast Response board used for tracking of issues is updated daily."]
["FR2.1.4",null,null,"The Fast Response board used for tracking of issues is updated daily and is current."]
["FR2.1.5",null,null,"NA"]
["FR2.2",null,"Fast Response Issues are communicated"]
["FR2.2.1",null,null,"No standard communication plan is in place"]
["FR2.2.2",null,null,"A method of communicating problems to all Key Stake holders is defined."]
["FR2.2.3",null,null,"Personnel responsible to stop shipment, stop production to correct quality problems is defined."]
["FR2.2.4",null,null,"The process of communicating problems to stake holders is documented."]
["FR2.1.5",null,null,"NA"]
["FR2.3",null,"Standard Problem Solving Method is used"]
["FR2.3.1",null,null," No standard for problem solving is in place"]
["FR2.3.2",null,null,"A problem solving method is used as part of the fast response board."]
["FR2.3.3",null,null,"The problem solving steps have expected timing for exit established."]
["FR2.3.4",null,null,"The problem solving steps and exit criteria status is clearly visible."]
["FR2.3.5",null,null,"NA"]
["FR2.4",null,"Fast Response Items are completed in a timely manner"]
["FR2.4.1",null,null,"No projected completion dates are posted on fast response board"]
["FR2.4.2",null,null,"Completion dates are established for problems tracked on fast response board."]
["FR2.4.3",null,null,"Completion date status in known for problems tracked on fast response board."]
["FR2.4.4",null,null,"Effective completion of problems tracked on fast response board is apparent."]
["FR2.4.5",null,null,"NA"]
["FR3.0","Problem communication"]
["FR3.1",null,"Quality Alerts process is in place"]
["FR3.1.1",null,null,"No standard process to alert employees of quality issues is in place"]
["FR3.1.2",null,null,"A standardized alert process is in place for the communication of issues."]
["FR3.1.3",null,null,"Internal and external significant issues are posted on the Fast Response board."]
["FR3.1.4",null,null,"Standardized quality alerts are posted for significant internal and external issues."]
["FR3.1.5",null,null,"NA"]
["FR3.2",null,"Detailed standard problem solving forms exists"]
["FR3.2.1",null,null,"A standard format for quality alerts is not in place"]
["FR3.2.2",null,null,"A standard format exists for communication of quality issues to interested parties. (3L5Y, 8D)"]
["FR3.2.3",null,null,"Detailed documentation of significant events is maintained"]
["FR3.2.4",null,null,"Detailed documentation of significant events is managed and delivered to interested parties"]
["FR3.2.5",null,null,"NA"]
["FR3.3",null,"Communication between shifts is assured"]
["FR3.3.1",null,null,"No standard intershift communication is in place"]
["FR3.3.2",null,null,"A process is defined to communicate between shifts."]
["FR3.3.3",null,null,"All information which can affect the next shifts have to be passed across and documented."]
["FR3.3.4",null,null,"Information flow between shifts is assured."]
["FR3.3.5",null,null,"NA"]
["FR3.4",null,"A functioning Andon system is in place"]
["FR3.4.1",null,null,"No system is in place to help an employee when an abnormal condition occurs"]
["FR3.4.2",null,null,"A process to help team members when an abnormal condition occurs is defined"]
["FR3.4.3",null,null,"An \"Andon\" process is functional to help team members( lights, alarm etc.)"]
["FR3.4.4",null,null,"Andon alarms are reacted to and corrective actions are taken to eliminate the condition"]
["FR3.4.5",null,null,"NA"]
["FR4","Problem Solving Process"]
["FR4.1",null,"Standard Problem Solving Process"]
["FR4.1.1",null,null,"No standard problems solving method is in place"]
["FR4.1.2",null,null,"A standard problem solving process is defined for use at the facility"]
["FR4.1.3",null,null,"Customer specified processes, tools or systems are used for problems solving. (10.2.3)"]
["FR4.1.4",null,null,"The standard problem solving process is effective at determining root cause."]
["FR4.1.5",null,null,"NA"]
["FR4.2",null,"Return Part Analysis Process"]
["FR4.2.1",null,null,"A problem solving form is not completed as part of the problem solving process."]
["FR4.2.2",null,null,"A problem solving form is completed as part of the problem solving process."]
["FR4.2.3",null,null,"Problem solving forms used for customer issues."]
["FR4.2.4",null,null,"Problem solving forms used across the plant for internal, customer and supplier issues."]
["FR4.2.5",null,null,"NA"]
["FR4.3",null,"Problems are completed by cross functional teams"]
["FR4.3.1",null,null,"No problem solving documentation is completed at the facility."]
["FR4.3.2",null,null,"Problem solving documentation is completed by one person at the facility."]
["FR4.3.3",null,null,"Problem solving documentation is completed by one person with input from others."]
["FR4.3.4",null,null,"Evidence of cross-functional team approach for solving problems."]
["FR4.3.5",null,null,"NA"]
["FR4.4",null,"Systemic Root cause is identified"]
["FR4.4.1",null,null,"No systemic root causes is determined."]
["FR4.4.2",null,null,"Systemic root causes are determined but are weak."]
["FR4.4.3",null,null,"Systemic root causes are determined, not always looked across."]
["FR4.4.4",null,null,"Tools for identifying systemic root cause are effective."]
["FR4.4.5",null,null,"NA"]
["FR5","Lessons learned."]
["FR5.1",null,"Lessons Learned Database"]
["FR5.1.1",null,null," Lessons learned are not documented."]
["FR5.1.2",null,null,"Lessons learned are documented on problem solving forms."]
["FR5.1.3",null,null," Lessons learned are transferred from problem solving forms to a database."]
["FR5.1.4",null,null,"There is evidence the lessons learned database is maintained and readily available."]
["FR5.1.5",null,null,"NA"]
["FR5.2",null,"Lessons Learned review process"]
["FR5.2.1",null,null,"Lessons learned are not reviewed as part of the problem solving process."]
["FR5.2.2",null,null,"Lessons learned are reviewed as part of the problem solving process."]
["FR5.2.3",null,null,"There is evidence that lessons learned are being implemented."]
["FR5.2.4",null,null,"Implementation tracking of lessons learned is part to the management review process."]
["FR5.2.5",null,null,"NA"]
["FR5.3",null,"Read Across is Institutionalized"]
["FR5.3.1",null,null,"Read across is not completed as part of the problem solving process."]
["FR5.3.2",null,null,"Read across is completed as part of the problem solving process."]
["FR5.3.3",null,null,"Read across is being applied."]
["FR5.3.4",null,null,"Read across is applied for all the issues where problem solving is done."]
["FR5.3.5",null,null,"NA"]
["FR5.4",null,"Lessons Learned Database"]
["FR5.4.1",null,null,"No lessons learned database is available"]
["FR5.4.2",null,null,"Lessons learned information is available."]
["FR5.4.3",null,null,"Lessons learned information is easily retrievable by all who need the information."]
["FR5.4.4",null,null,"Lessons learned information is fed back to PFMEA and/or APQP checklists."]
["FR5.4.5",null,null,"NA"]
["FRE","Effectiveness"]
["FRE1",null,"Targets are defined."]
["FRE1.1.1",null,null,"No Quality metrics are defined"]
["FRE1.1.2",null,null,"Quality Metrics are defined."]
["FRE1.1.3",null,null,"Quality metrics track FR performance."]
["FRE1.1.4",null,null,"Quality metrics track FR performance are posted and up to date."]
["FRE1.1.5",null,null,"NA"]

{"sheet":"NC","index":15,"n_rows":135,"n_cols":6,"rows_kept":135,"cut":false,"hidden":true,"merged":[]}
[{"$f":"\"Revision \"&'Rev History'!B6","v":"Revision v4.04"}]
["NC","Non-conforming Material & Identification"]
[]
["NC1.0","Traceability rules "]
["NC1.1",null,"Traceability Requirements"]
["NC1.1.1",null,null,"No Traceability requirements are not defined."]
["NC1.1.2",null,null,"Traceability requirements are defined minimum identified lot size one per shift."]
["NC1.1.3",null,null,"Traceability processes are in place and meet customer requirements in NSR."]
["NC1.1.4",null,null,"Traceability processes are verified to  meet customer requirements."]
["NC1.1.5",null,null,"NA"]
["NC1.2",null,"Quality Status of the product"]
["NC1.2.1",null,null,"No part tagging procedure available."]
["NC1.2.2",null,null,"Part tagging procedures are defined."]
["NC1.2.3",null,null,"Part tagging and identification procedures are in place."]
["NC1.2.4",null,null,"Parts are tagged with all appropriate information and status known"]
["NC1.2.5",null,null,"NA"]
["NC1.3",null,"Equipment and stock areas are designed for FIFO"]
["NC1.3.1",null,null,"No standard for marking storage areas."]
["NC1.3.2",null,null,"A standard for marking storage areas exists."]
["NC1.3.3",null,null,"Defined storage areas meet facility marking standard."]
["NC1.3.4",null,null,"Material is clearly FIFO and meets storage area standard."]
["NC1.3.5",null,null,"NA"]
["NC1.4",null,"Material flow rules"]
["NC1.4.1",null,null,"No plan for FIFO of each material exists."]
["NC1.4.2",null,null,"A plan for FIFO of each material exists."]
["NC1.4.3",null,null,"Material FIFO processes are supported with work instructions."]
["NC1.4.4",null,null,"All materials are clearly in identified locations and following rules of FIFO."]
["NC1.4.5",null,null,"NA"]
["NC2.0","Material Segregation"]
["NC2.1",null,"Tagging & Visual Management"]
["NC2.1.1",null,null,"No procedure for identifying and handling NOK materials."]
["NC2.1.2",null,null,"A procedure for identification and handling of NOK material exists."]
["NC2.1.3",null,null," All NOK material is identified and in defined locations."]
["NC2.1.4",null,null,"NOK material is marked, secured, and in a defined location away from production material."]
["NC2.1.5",null,null,"NA"]
["NC2.2",null,"Sample checks find NOK part, containment procedures executed",null,null,"CNC3.1"]
["NC2.1.1",null,null,"No sample check procedure is in place."]
["NC2.1.2",null,null,"Sample check procedure is in place."]
["NC2.1.3",null,null,"In process checks are being performed based on work instructions.",null,"CNC3.2"]
["NC2.1.4",null,null,"A containment and reconciliation process is executed when a sample check fails."]
["NC2.1.5",null,null,"NA"]
["NC2.3",null,"Scrap and suspect material",null,null," "]
["NC2.3.1",null,null,"No procedure exists for identifying and handling suspect materials."]
["NC2.3.2",null,null,"A procedure exists for identifying and handling suspect materials."]
["NC2.3.3",null,null,"Suspect materials are identified and in defined locations away from production material."]
["NC2.3.4",null,null,"All personnel are trained on proper handling & identification procedures of scrap and suspect material."]
["NC2.3.5",null,null,"NA"]
["NC2.4",null,"NOK parts segregated"]
["NC2.4.1",null,null,"No procedure for the storage and disposition of suspect and NOK material."]
["NC2.4.2",null,null,"A procedure exists for the storage and disposition of suspect and NOK material."]
["NC2.4.3",null,null,"The procedure complies with applicable customer specified controls for NOK parts (8.7.1.2)"]
["NC2.4.4",null,null,"NOK & suspect material is held in a secured area and dispositioned in a timely manner. "]
["NC2.4.5",null,null,"NA"]
["NC3.0","Reaction and Escalation"]
["NC3.1",null,"Alarm Limits"]
["NC3.1.1",null,null,"No alarm limits are in place."]
["NC3.1.2",null,null,"Alarm limits based on type and number of defect found are established."]
["NC3.1.3",null,null,"Alarm limits based on type and number of defects are tracked."]
["NC3.1.4",null,null,"Escalation process is initiated and documented  when Alarm limits are reached."]
["NC3.1.5",null,null,"NA"]
["NC3.2",null,"Escalation procedure defined"]
["NC3.2.1",null,null,"No Alarm escalation procedure is in place"]
["NC3.2.2",null,null,"Alarm limit escalation procedure is defined and documented."]
["NC3.2.3",null,null,"Escalation procedure is followed when alarm limit is reached."]
["NC3.2.4",null,null,"Escalation procedure training is documented."]
["NC3.2.5",null,null,"NA"]
["NC3.3",null,"Reaction plan is defined"]
["NC3.3.1",null,null,"No reaction plan is defined in procedure"]
["NC3.3.2",null,null,"Immediate reaction plan is defined including actions taken, breakpoint & upstream reaction. "]
["NC3.3.3",null,null,"Immediate reaction plan is executed and recorded. "]
["NC3.3.4",null,null,"Results of controls are recorded. A real-time follow up of results is applied."]
["NC3.3.5",null,null,"NA"]
["NC3.4",null,"Escalation personnel identified"]
["NC3.4.1",null,null,"Personnel are not specified in an escalation procedure"]
["NC3.4.2",null,null,"Personnel are specified in an escalation procedure"]
["NC3.4.3",null,null,"The personnel responsible for escalation are identified and knowledgeable"]
["NC3.4.4",null,null,"The personnel responsible for escalation effectively respond"]
["NC3.4.5",null,null,"NA"]
["NC4","Containment"]
["NC4.1",null,"Containment Worksheet"]
["NC4.1.1",null,null,"No standard containment process and containment worksheet exists."]
["NC4.1.2",null,null,"A standard containment process and containment worksheet exists."]
["NC4.1.3",null,null,"Containment worksheets identify all storage locations."]
["NC4.1.4",null,null,"Containment worksheets are being completed properly for all significant issues."]
["NC4.1.5",null,null,"NA"]
["NC4.2",null,"Containment Area"]
["NC4.2.1",null,null,"No containment area is clearly identified."]
["NC4.2.2",null,null,"A containment area is clearly identified."]
["NC4.2.3",null,null,"Standardized work instructions for maintaining the containment area are being followed."]
["NC4.2.4",null,null,"Containment area is reviewed daily to assure compliance."]
["NC4.2.5",null,null,"NA"]
["NC4.3",null,"Containment Process"]
["NC4.3.1",null,null,"No procedure to identify containment material."]
["NC4.3.2",null,null,"A procedure to identify containment material is developed."]
["NC4.3.3",null,null,"Materials are marked and contained in identified containment locations."]
["NC4.3.4",null,null,"All stock is marked or tagged in containment area and disposition target is set."]
["NC4.3.5",null,null,"NA"]
["NC4.4",null,"Disposition"]
["NC4.4.1",null,null,"No containment actions are defined on worksheet."]
["NC4.4.2",null,null,"Containment actions are defined on worksheet."]
["NC4.4.3",null,null,"Containment worksheet defines actions needed but not fully executed."]
["NC4.4.4",null,null,"All suspect material is contained to defined areas"]
["NC4.4.5",null,null,"NA"]
["NC5","Rework or (repair) including sub component reuse"]
["NC5.1",null,"Authorized rework has PPAP"]
["NC5.1.1",null,null,"No documented rework process exists."]
["NC5.1.2",null,null,"Documented rework process exists and approved by customer."]
["NC5.1.3",null,null,"Rework parts are clearly identified as reworked."]
["NC5.1.4",null,null,"Rework process is documented properly, parts tagged, and process approved by customer"]
["NC5.1.5",null,null,"NA"]
["NC5.2",null,"Failure modes of rework are PFMEA"]
["NC5.2.1",null,null,"No rework process is included in PFMEA."]
["NC5.2.2",null,null,"Rework process is included in PFMEA."]
["NC5.2.3",null,null,"PFMEA does not include all failure modes"]
["NC5.2.4",null,null,"Rework is address in PFMEA with well defined exit and entrance points in process"]
["NC5.2.5",null,null,"NA"]
["NC5.3",null,"Reintroduction of reworked parts"]
["NC5.3.1",null,null,"There is no process for reintroduces parts prior to original exit step"]
["NC5.3.2",null,null,"Process reintroduces parts prior to original exit step"]
["NC5.3.3",null,null,"All markings, tracking, and insertion points are defined in a requirement"]
["NC5.3.4",null,null,"Process is compliant to requirement.  "]
["NC5.3.5",null,null,"NA"]
["NC5.4",null,"Rework Operation"]
["NC5.4.1",null,null,"There is no process defined for rework"]
["NC5.4.2",null,null,"Rework Process has standardized work including re-inspection and traceability"]
["NC5.4.3",null,null,"Rework controls are defined and executed by appropriate trained personnel"]
["NC5.4.4",null,null,"Rework controls include identification and traceability requirements"]
["NC5.4.5",null,null,"NA"]
["NCE","Improvement Targets"]
["NCE.1",null,"Performance metrics"]
["NCE.1.1",null,null,"No performance metrics are defined."]
["NCE.1.2",null,null,"Performance metrics are defined."]
["NCE.1.3",null,null,"Performance metrics are up to date, tracked, or used for continuous improvement."]
["NCE.1.4",null,null,"Metrics are regularly tracked and reviewed by staff with action plans."]
["NCE.1.5",null,null,"NA"]

{"sheet":"VS","index":16,"n_rows":135,"n_cols":5,"rows_kept":135,"cut":false,"hidden":true,"merged":[]}
[{"$f":"\"Revision \"&'Rev History'!B6","v":"Revision v4.04"}]
["VS","Verification & Error Proof"]
[]
["VS1.0","Quality in Station"]
["VS1.1",null,"Error Proof & Verification Station"]
["VS1.1.1",null,null,"No error proof & verification station is defined"]
["VS1.1.2",null,null,"Error Proof & Verification Station strategy permanent & temporary is defined in procedures"]
["VS1.1.3",null,null,"Error Proof & Verification Station escalation procedures are in place."]
["VS1.1.4",null,null,"Error Proof & Verification Station strategy is documented with work instructions."]
["VS1.1.5",null,null,"NA"]
["VS1.2",null,"Characteristics are defined"]
["VS1.2.1",null,null,"No characteristics checked 100% are defined for each workstation."]
["VS1.2.2",null,null,"Characteristics checked 100% are defined for each workstation."]
["VS1.2.3",null,null,"Standard work for verification Station is developed."]
["VS1.2.4",null,null,"Training for Verification Station standard work is completed."]
["VS1.2.5",null,null,"NA"]
["VS1.3",null,"Customer complaints require VS review"]
["VS1.3.1",null,null,"Customer complaints are not reviewed."]
["VS1.3.2",null,null,"Customer complaints require verification station review."]
["VS1.3.3",null,null,"Customer complaints always initiate verification station review."]
["VS1.3.4",null,null,"All Customer complaint verification station reviews are documented."]
["VS1.3.5",null,null,"NA"]
["VS1.4",null,"Verification Station"]
["VS1.4.1",null,null,"All customer requirements for verification station are not complete."]
["VS1.4.2",null,null,"All the temporary and permanent verification stations required by customer are implemented"]
["VS1.4.3",null,null,"All the temporary and permanent verification stations required by customer are effective"]
["VS1.4.4",null,null,"All verification stations are reviewed for effectiveness each shift and documented"]
["VS1.4.5",null,null,"NA"]
["VS2.0","Alarm Limits"]
["VS2.1",null,"Alarm limit process is defined"]
["VS2.1.1",null,null,"No alarm process is in place"]
["VS2.1.2",null,null,"Alarm process and procedures are defined"]
["VS2.1.3",null,null,"Alarm process and procedures are in place"]
["VS2.1.4",null,null,"All plant personnel are trained on alarm limit procedures"]
["VS2.1.5",null,null,"NA"]
["VS2.2",null,"Alarm limits are established for processes"]
["VS2.1.1",null,null,"No alarm limits are established"]
["VS2.1.2",null,null,"Alarm limits are defined for each operation"]
["VS2.1.3",null,null,"Alarm limits are part of the count sheet"]
["VS2.1.4",null,null,"A process to establish process alarm limits based on data is in place"]
["VS2.1.5",null,null,"NA"]
["VS2.3",null,"Standard format for in-station data collection"]
["VS2.3.1",null,null,"No alarm limits are identified at workstations"]
["VS2.3.2",null,null,"A standard form exist for data collection that includes alarm limits"]
["VS2.3.3",null,null,"A standard form with alarm limits is utilized on the manufacturing floor"]
["VS2.3.4",null,null,"Data collect in standardized "]
["VS2.3.5",null,null,"NA"]
["VS2.4",null,"Alarm improvement strategy"]
["VS2.4.1",null,null,"No improvement strategy exists"]
["VS2.4.2",null,null,"Alarm process is reviewed for improvement opportunities"]
["VS2.4.3",null,null,"Action plans are developed to improve alarm process"]
["VS2.4.4",null,null,"Action plans are in place to improve alarm process"]
["VS2.4.5",null,null,"NA"]
["VS3.0","Improvement Process"]
["VS3.1",null,"Problem solving "]
["VS3.1.1",null,null,"No data is collected at Verification & VS Stations."]
["VS3.1.2",null,null,"Data is collected at Verification & VS Stations for continuous improvement"]
["VS3.1.3",null,null,"Verification & VS Station Pareto analysis is completed and used for problem solving."]
["VS3.1.4",null,null,"Action plans are developed based on Verification & VS Station Pareto analysis."]
["VS3.1.5",null,null,"NA"]
["VS3.2",null,"Daily review of verification"]
["VS3.2.1",null,null,"No process is established to review Verification & VS Station activity daily."]
["VS3.2.2",null,null,"A process is established to review Verification & VS Station activity daily."]
["VS3.2.3",null,null,"A process is in place to review Verification & VS Station activity daily."]
["VS3.2.4",null,null,"Daily review of Verification Station activity and follow up results in action plans."]
["VS3.2.5",null,null,"NA"]
["VS3.3",null,"Leadership/support staff reviews"]
["VS3.3.1",null,null,"No process of Leadership weekly review of Verification & VS station status is defined."]
["VS3.3.2",null,null,"A process of Leadership weekly review of Verification & VS station status."]
["VS3.3.3",null,null,"A process of Leadership weekly review of Verification & VS station status is in place."]
["VS3.3.4",null,null,"Leadership review of Verification & VS station problem solving activity is effective."]
["VS3.3.5",null,null,"NA"]
["VS3.4",null,"Look Across"]
["VS3.4.1",null,null,"No look across database exists"]
["VS3.4.2",null,null,"A look across database is in place"]
["VS3.4.3",null,null,"Look across is evident in problem solving activities"]
["VS3.4.4",null,null,"Look Across is effectively implemented - examples of it being used are available."]
["VS3.4.5",null,null,"NA"]
["VS4","Gages & Error Proofing Devices"]
["VS4.1",null,"Master list"]
["VS4.1.1",null,null,"No mater list of gages & error-proofing devices."]
["VS4.1.2",null,null,"The master list of gages and error-proofing devices is available."]
["VS4.1.3",null,null,"All gages and error-proofing devices have a Preventative maintenance task list .","2015-017"]
["VS4.1.4",null,null,"The master list of gages and error-proofing devices is current."]
["VS4.1.5",null,null,"NA"]
["VS4.2",null,"Error proofing gaging and master sample organization"]
["VS4.2.1",null,null,"Error-proofing devices, gages and master samples are not clearly identified."]
["VS4.2.2",null,null,"Each error-proofing device, gage and master samples is clearly identified."]
["VS4.2.3",null,null,"Each error-proofing device, gage and master sample is maintained & controlled."]
["VS4.2.4",null,null,"Each error-proofing device, gage and master sample is visually organized."]
["VS4.2.5",null,null,"NA"]
["VS4.3",null,"Error proofing device masters"]
["VS4.3.1",null,null,"No process to master each Error-proofing device daily, @changeover and start-up is developed."]
["VS4.3.2",null,null,"A process to master each Error-proofing device daily, @changeover and start-up is developed."]
["VS4.3.3",null,null,"The process to master each Error-proofing device is in place, documented and effective."]
["VS4.3.4",null,null,"Details of the process risk and test frequencies are documented in the control plan."]
["VS4.3.5",null,null,"NA"]
["VS4.4",null,"Gage Calibration"]
["VS4.4.1",null,null,"No procedure for gage calibration is available."]
["VS4.4.2",null,null,"A procedure for gage calibration is available."]
["VS4.4.3",null,null,"Gage Calibration process is in place and in compliance with IATF 7.1.5.2.1 standard"]
["VS4.4.4",null,null,"Gage Calibration process is documented, tracked and effective."]
["VS4.4.5",null,null,"NA"]
["VS5","Reaction Plan"]
["VS5.1",null,"VS failures  reaction plan"]
["VS5.1.1",null,null,"No VS failure reaction plan."]
["VS5.1.2",null,null,"VS failure reaction plan is defined."]
["VS5.1.3",null,null,"VS failure reaction plan includes who is notified and actions to be taken."]
["VS5.1.4",null,null,"VS failure reaction plan training is completed and documented."]
["VS5.1.5",null,null,"NA"]
["VS5.2",null,"Parts produced"]
["VS5.2.1",null,null,"No VS verification failure containment procedure."]
["VS5.2.2",null,null,"An VS verification failure containment procedure is developed."]
["VS5.2.3",null,null,"The procedure assures all the parts produced since the last OK verification must be contained."]
["VS5.2.4",null,null,"All VS verification failure containment activity is documented and escalated."]
["VS5.2.5",null,null,"NA"]
["VS5.3",null,"Corrective actions for error proofing"]
["VS5.3.1",null,null,"No requirements for Error Proofing device failure corrective action."]
["VS5.3.2",null,null,"Requirements for Error Proofing device failure corrective action is documented in a procedure."]
["VS5.3.3",null,null,"Corrective actions to fix Error Proofing device failure is documented."]
["VS5.3.4",null,null,"Corrective actions to fix Error Proofing device failure is verified."]
["VS5.3.5",null,null,"NA"]
["VS5.4",null,"Error proofing devices"]
["VS5.4.1",null,null,"No procedure for Error proofing by-pass process."]
["VS5.4.2",null,null,"A procedure for Error proofing by-pass process is documented."]
["VS5.4.3",null,null,"The by-pass procedure for Error proofing instructions are available at the machine.."]
["VS5.4.4",null,null,"The by-pass procedure for Error proofing instruction training is completed."]
["VS5.4.5",null,null,"NA"]
["VSE","Effectiveness"]
["VSE.1",null,"Performance metrics"]
["VSE.1.1",null,null,"No performance metrics are defined."]
["VSE.1.2",null,null,"Performance metrics are defined."]
["VSE.1.3",null,null,"Performance metrics are up to date, tracked, or used for continuous improvement."]
["VSE.1.4",null,null,"Metrics are regularly tracked and reviewed by staff with action plans."]
["VSE.1.5",null,null,"NA"]

{"sheet":"SW","index":17,"n_rows":135,"n_cols":4,"rows_kept":135,"cut":false,"hidden":true,"merged":[]}
[{"$f":"\"Revision \"&'Rev History'!B6","v":"Revision v4.04"}]
["SW","Standardized work"]
[]
["SW1.0","Workplace Safety"]
["SW1.1",null,"Safety standards"]
["SW1.1.1",null,null,"No safety standards are defined for each workplace."]
["SW1.1.2",null,null,"Safety standards are defined for each workplace."]
["SW1.1.3",null,null,"Minor nonconformances are observed to safety standards at workplaces."]
["SW1.1.4",null,null,"Operators 100% comply to safety standards at each workplace."]
["SW1.1.5",null,null,"NA"]
["SW1.2",null,"Layout considers safety"]
["SW1.2.1",null,null,"No standards for design of facility layout considers safety aspects are available."]
["SW1.2.2",null,null,"Standards for design of facility layout considers safety aspects to avoid potential safety risk."]
["SW1.2.3",null,null,"Minor nonconformances are observed to layout safety standards."]
["SW1.2.4",null,null,"Standards for design of facility are 100% in place to avoid potential safety risks."]
["SW1.2.5",null,null,"NA"]
["SW1.3",null,"Ergonomics"]
["SW1.3.1",null,null,"No rules related to ergonomics are defined."]
["SW1.3.2",null,null,"Rules related to ergonomics are defined."]
["SW1.3.3",null,null,"Rules related to ergonomics are defined and applied but \"uncomfortable\" workstations exist."]
["SW1.3.4",null,null,"Rules related to ergonomics are defined and applied to all workstations."]
["SW1.3.5",null,null,"NA"]
["SW1.4",null,"Workstation design"]
["SW1.4.1",null,null,"Standard procedures do not include operator involvement in workstation design."]
["SW1.4.2",null,null,"Standard procedures include operator involvement in workstation design."]
["SW1.4.3",null,null,"Evidence exists that there are workstation design and improvement initiatives"]
["SW1.4.4",null,null,"Evidence exists that operators are involved in workstation design and improvement initiatives"]
["SW1.4.5",null,null,"NA"]
["SW2.0","Workplace Organization"]
["SW2.1",null,"Organization of workplace"]
["SW2.1.1",null,null,"The facility has no standard for workplace design."]
["SW2.1.2",null,null,"The facility has standard for workplace design including material handling, stock flow & FIFO."]
["SW2.1.3",null,null,"The facilities workplaces are organized and material flow in clear."]
["SW2.1.4",null,null,"Organization of workplaces ensure compliance with the FIFO and buffers."]
["SW2.1.5",null,null,"NA"]
["SW2.2",null,"Systematic approach"]
["SW2.1.1",null,null,"The facility has no standard for workplace organization (5S)."]
["SW2.1.2",null,null,"The facility has a standard for workplace organization (5S)."]
["SW2.1.3",null,null,"The workplace organization standard is implemented."]
["SW2.1.4",null,null,"Systematic approach to workplace organization is implemented and sustained."]
["SW2.1.5",null,null,"NA"]
["SW2.3",null,"Shop floor"]
["SW2.3.1",null,null,"No visual standard for workplace organization is developed for use on the shop floor."]
["SW2.3.2",null,null,"A visual standard for workplace organization is developed for use on the shop floor."]
["SW2.3.3",null,null,"The visual standard for workplace organization is in place on the shop floor."]
["SW2.3.4",null,null,"The visual standard for workplace organization is 100% effective on the shop floor."]
["SW2.3.5",null,null,"NA"]
["SW2.4",null,"Continuous improvement/waste elimination"]
["SW2.4.1",null,null,"No continuous improvement/waste elimination program."]
["SW2.4.2",null,null,"A continuous improvement/waste elimination program is defined."]
["SW2.4.3",null,null,"A continuous improvement/waste elimination program is being executed."]
["SW2.4.4",null,null,"Continuous improvement/waste elimination action plans exist."]
["SW2.4.5",null,null,"NA"]
["SW3.0","Work Instructions"]
["SW3.1",null,"Standardized work instructions (SWI)"]
["SW3.1.1",null,null,"No standard for operator work Instructions is defined."]
["SW3.1.2",null,null,"A standard for operator work Instructions is defined."]
["SW3.1.3",null,null,"Standardized Work Instructions are available for all operations."]
["SW3.1.4",null,null,"Standardized Work Instructions are available and accurately reflect all operations."]
["SW3.1.5",null,null,"NA"]
["SW3.2",null,"Revision history"]
["SW3.2.1",null,null,"Revision history is not part of the work instruction standard."]
["SW3.2.2",null,null,"Revision history is part of the work instruction standard."]
["SW3.2.3",null,null,"Revision history is maintained and up to date with current practice."]
["SW3.2.4",null,null,"Revision history is maintained and accurately reflects current change control status."]
["SW3.2.5",null,null,"NA"]
["SW3.3",null,"SWI by cross-functional team"]
["SW3.3.1",null,null,"The standard process to develop work instructions does not include a cross-functional team."]
["SW3.3.2",null,null,"The standard process to develop work instructions include a cross-functional team."]
["SW3.3.3",null,null,"Work instructions are developed by cross-functional team."]
["SW3.3.4",null,null,"Work instructions developed by cross-functional team and include all necessary information."]
["SW3.3.5",null,null,"NA"]
["SW3.4",null,"What, How and Why"]
["SW3.4.1",null,null,"The standard for work element instruction does not includes What, How & Why."]
["SW3.4.2",null,null,"The standard for work element instruction includes What, How & Why."]
["SW3.4.3",null,null,"Work element instructions include What, How & Why."]
["SW3.4.4",null,null,"Work element instructions effectively communicate What, How & Why."]
["SW3.4.5",null,null,"NA"]
["SW4","Start of Production Validation"]
["SW4.1",null,"Start up productions"]
["SW4.1.1",null,null,"No start-up instructions are documented for manufacturing operations, tool change and set up."]
["SW4.1.2",null,null,"Start-up instructions are documented for manufacturing operations, tool change and set up."]
["SW4.1.3",null,null,"Start-up instructions are available for manufacturing operations, tool change and set up."]
["SW4.1.4",null,null,"Start-up instructions reflect current practice for manufacturing operation, tool change and set up."]
["SW4.1.5",null,null,"NA"]
["SW4.2",null,"Start up process"]
["SW4.2.1",null,null,"No start-up process is documented for start of shift, change over & after production stop."]
["SW4.2.2",null,null,"A start-up process is documented for start of shift, change over & after production stop."]
["SW4.2.3",null,null,"A start-up process is in place for start of shift, change over & after production stop."]
["SW4.2.4",null,null,"A start-up process is effectively applied at start of shift, change over & after production stop."]
["SW4.2.5",null,null,"NA"]
["SW4.3",null,"Start up instruction"]
["SW4.3.1",null,null,"No start-up instructions include a list of the checking tasks to be carried out."]
["SW4.3.2",null,null,"Start-up instructions include a list of the checking tasks to be carried out."]
["SW4.3.3",null,null,"Start-up checking tasks are completed."]
["SW4.3.4",null,null,"Start-up checking tasks are effectively completed and recorded."]
["SW4.3.5",null,null,"NA"]
["SW4.4",null,"First-off parts validation"]
["SW4.4.1",null,null,"No procedure for first-off parts validation and traceability is developed."]
["SW4.4.2",null,null,"A procedure for first-off parts validation and traceability is developed."]
["SW4.4.3",null,null,"The procedure for first-off parts validation and traceability is in place."]
["SW4.4.4",null,null,"The procedure for first-off parts validation and traceability is effective and documented."]
["SW4.4.5",null,null,"NA"]
["SW5","Reference Samples"]
["SW5.1",null,"Definition of samples"]
["SW5.1.1",null,null,"No responsibility for reference samples is defined."]
["SW5.1.2",null,null,"Responsibility for reference samples is defined."]
["SW5.1.3",null,null,"Reference sample tolerances and decision criterion is established."]
["SW5.1.4",null,null,"Reference samples support the control plan effectively"]
["SW5.1.5",null,null,"NA"]
["SW5.2",null,"Samples clearly identified"]
["SW5.2.1",null,null,"Samples (physical) are not clearly identified and/or pictures are clear."]
["SW5.2.2",null,null,"Samples (physical) are clearly identified and/or pictures are clear."]
["SW5.2.3",null,null,"Good and bad reference samples are effectively stored."]
["SW5.2.4",null,null,"Good & bad samples are identified and in accordance with latest design and approval status."]
["SW5.2.5",null,null,"NA"]
["SW5.3",null,"Samples is referenced"]
["SW5.3.1",null,null,"No use of samples is referenced in instructions."]
["SW5.3.2",null,null,"Use of samples is referenced in instructions."]
["SW5.3.3",null,null,"All visual controls have good & bad samples referenced in instructions."]
["SW5.3.4",null,null,"Employees are trained on visual controls w/good & bad samples referenced in instructions."]
["SW5.3.5",null,null,"NA"]
["SW5.4",null,"Samples are reviewed"]
["SW5.4.1",null,null,"No procedure defines the period for sample review."]
["SW5.4.2",null,null,"A procedure defines the period for sample review."]
["SW5.4.3",null,null,"Samples are periodically reviewed."]
["SW5.4.4",null,null,"Samples are reviewed and preservation is assured."]
["SW5.4.5",null,null,"NA"]
["SWE","Targets defined and followed to optimize processes"]
["SWE.1",null,"Tracking of external/internal issues"]
["SWE.1.1",null,null,"Problem case(s) caused by lack of work instructions"]
["SWE.1.2",null,null,"Standard work instruction review is part of layered audit"]
["SWE.1.3",null,null,"External and internal issues created by not well defined working instruction are escalated to fast response"]
["SWE.1.4",null,null,"External and internal issues created by not well defined working instruction have action plans"]
["SWE.1.5",null,null,"NA"]

{"sheet":"MA","index":18,"n_rows":135,"n_cols":4,"rows_kept":135,"cut":false,"hidden":true,"merged":[]}
[{"$f":"\"Revision \"&'Rev History'!B6","v":"Revision v4.04"}]
["MA","Maintenance"]
[]
["MA1.0","Maintenance strategy"]
["MA1.1",null,"Process is formalized and includes preventive and corrective maintenance"]
["MA1.1.1",null,null,"No formal maintenance process is defined."]
["MA1.1.2",null,null,"A formal maintenance process is defined."]
["MA1.1.3",null,null,"The maintenance process includes preventive and corrective maintenance."]
["MA1.1.4",null,null,"All machines, tools, equipment and facilities at the site are included in the process."]
["MA1.1.5",null,null,"NA"]
["MA1.2",null,"System for maintenance operations"]
["MA1.2.1",null,null,"No system for planning, organizing and monitoring maintenance operations is in place."]
["MA1.2.2",null,null,"A system for planning, organizing and monitoring maintenance operations is in place."]
["MA1.2.3",null,null,"Maintenance instructions are maintained to assure tasks are documented."]
["MA1.2.4",null,null,"The maintenance system allows for monitoring of effectiveness."]
["MA1.2.5",null,null,"NA"]
["MA1.3",null,"Breakdown maintenance lessons learned are included in preventative maintenance"]
["MA1.3.1",null,null,"No linkage exists between breakdown maintenance activity and PM"]
["MA1.3.2",null,null,"Breakdown maintenance data is available to update PM activity"]
["MA1.3.3",null,null,"PM activities are updated based on breakdown repairs"]
["MA1.3.4",null,null,"PM activities are reviewed by management to assure activities are updated."]
["MA1.3.5",null,null,"NA"]
["MA1.4",null,"Process to improve production output (OEE)"]
["MA1.4.1",null,null,"No process is in place to improve production output."]
["MA1.4.2",null,null,"The process is in place to improve production output."]
["MA1.4.3",null,null,"Resources are determined, available and trained to support the operation"]
["MA1.4.4",null,null,"Production output is monitored and action plans developed to improve effectiveness."]
["MA1.4.5",null,null,"NA"]
["MA2.0","Activities are planned, performed and tracked"]
["MA2.1",null,"Preventive maintenance planning"]
["MA2.1.1",null,null,"No Preventive Maintenance (PM) planning strategy exists."]
["MA2.1.2",null,null,"A Preventive Maintenance (PM) planning strategy exists."]
["MA2.1.3",null,null,"Equipment risk classification is accounted for in PM planning."]
["MA2.1.4",null,null,"The Preventive Maintenance plan (schedule) is communicated and visual to the facility."]
["MA2.1.5",null,null,"NA"]
["MA2.2",null,"Planning is followed"]
["MA2.1.1",null,null,"No Preventative maintenance schedule compliance is tracked."]
["MA2.1.2",null,null,"Preventative maintenance schedule compliance is tracked."]
["MA2.1.3",null,null,"Preventative maintenance schedule is communicated."]
["MA2.1.4",null,null,"PM schedule deviations are tracked and countermeasure actions developed."]
["MA2.1.5",null,null,"NA"]
["MA2.3",null,"Corrective maintenance is completed"]
["MA2.3.1",null,null,"No organized corrective maintenance process is defined."]
["MA2.3.2",null,null,"An organized corrective maintenance process is defined."]
["MA2.3.3",null,null,"Corrective maintenance requests are communicated and documented."]
["MA2.3.4",null,null,"Corrective maintenance is completed. The PM is updated based on corrective maintenance."]
["MA2.3.5",null,null,"NA"]
["MA2.4",null,"Records of all maintenance"]
["MA2.4.1",null,null,"No process to maintain records of all maintenance activities exists."]
["MA2.4.2",null,null,"A process to maintain records of all maintenance activities exists."]
["MA2.4.3",null,null,"All maintenance activity records are completed including actions taken."]
["MA2.4.4",null,null,"Maintenance activity records are summarized and reviewed.  Action plans are developed."]
["MA2.4.5",null,null,"NA"]
["MA3.0","Level 1 Maintenance"]
["MA3.1",null,"Level 1 maintenance covers equipment identification, cleaning, self-maintenance and safety"]
["MA3.1.1",null,null,"No Level 1 maintenance process is defined."]
["MA3.1.2",null,null,"A Level 1 maintenance process is defined."]
["MA3.1.3",null,null,"Level 1 maintenance covers, cleaning, self-maintenance and safety."]
["MA3.1.4",null,null,"Level 1 maintenance process execution is documented and effective."]
["MA3.1.5",null,null,"NA"]
["MA3.2",null,"Level 1 maintenance is performed by manufacturing instructions"]
["MA3.2.1",null,null,"No Level 1 maintenance is managed and performed by manufacturing."]
["MA3.2.2",null,null,"Level 1 maintenance is managed and performed by manufacturing."]
["MA3.2.3",null,null,"Work instructions exist for all Level 1 maintenance activity."]
["MA3.2.4",null,null,"Level 1 maintenance training is completed based on work instructions with certified trainers."]
["MA3.2.5",null,null,"NA"]
["MA3.3",null,"Any deviation or suggestion is escalated to a high level maintenance activity"]
["MA3.3.1",null,null,"No process is defined to escalate deviations and suggestions to a higher level maintenance."]
["MA3.3.2",null,null,"A process is defined to escalate deviations and suggestions to a higher level maintenance."]
["MA3.3.3",null,null,"A process is in place to escalate deviations and suggestions to a higher level maintenance."]
["MA3.3.4",null,null,"Follow-up is assured for activities escalated to a higher level maintenance activity."]
["MA3.3.5",null,null,"NA"]
["MA3.4",null,"Level 1 maintenance is periodically reviewed and updated"]
["MA3.4.1",null,null,"No evidence that Level 1 maintenance activities are reviewed"]
["MA3.4.2",null,null,"Level 1 maintenance process is in place"]
["MA3.4.3",null,null,"Level 1 maintenance activities are verified"]
["MA3.4.4",null,null,"Level 1 maintenance activities are updated based on data"]
["MA3.4.5",null,null,"NA"]
["MA4","Maintenance materials"]
["MA4.1",null,"List of critical spare parts"]
["MA4.1.1",null,null,"No list of critical spare parts is determined."]
["MA4.1.2",null,null,"A list of critical spare parts is determined."]
["MA4.1.3",null,null,"A list of critical spare parts is regularly updated."]
["MA4.1.4",null,null,"A list of critical spare parts managed and regularly reviewed."]
["MA4.1.5",null,null,"NA"]
["MA4.2",null,"Spare parts are available"]
["MA4.2.1",null,null,"No spare parts inventory control system is used."]
["MA4.2.2",null,null,"A spare parts inventory control system is used."]
["MA4.2.3",null,null,"The spare parts inventory is verified and accurate."]
["MA4.2.4",null,null," Parts order tracking is combined with PM & Breakdown systems to update inventory."]
["MA4.2.5",null,null,"NA"]
["MA4.3",null,"Part storage condition and physical inspections are performed"]
["MA4.3.1",null,null,"No Part storage conditions are organized for stored items."]
["MA4.3.2",null,null,"Part storage conditions are organized for stored items."]
["MA4.3.3",null,null,"Part storage conditions assure integrity of stored parts."]
["MA4.3.4",null,null,"Periodic physical inspections are performed for stored items."]
["MA4.3.5",null,null,"NA"]
["MA4.4",null,"Maintenance material suppliers are identified"]
["MA4.4.1",null,null,"No suppliers are identified"]
["MA4.4.2",null,null,"Suppliers are identified"]
["MA4.4.3",null,null,"Lead time are defined for material suppliers"]
["MA4.4.4",null,null,"Material suppliers are effective at meeting delivery commitments"]
["MA4.4.5",null,null,"NA"]
["MA5","Product specific tools"]
["MA5.1",null,"Customer Specific Tool (CST) is identified"]
["MA5.1.1",null,null,"No process to identify Customer Specific Tool (CST) is developed."]
["MA5.1.2",null,null,"A process to identify Customer Specific Tool (CST) is developed."]
["MA5.1.3",null,null,"A process to identify Customer Specific Tool (CST) is place."]
["MA5.1.4",null,null,"Customer Specific Tool (CST) is identified according to customer requirements."]
["MA5.1.5",null,null,"NA"]
["MA5.2",null,"Storage of CST is organized and managed"]
["MA5.2.1",null,null,"No storage of the CST is organized place for every tool."]
["MA5.2.2",null,null,"The storage of the CST is organized place for every tool."]
["MA5.2.3",null,null,"The storage of the CST is organized every tool on location."]
["MA5.2.4",null,null,"The storage of the CST is organized and managed."]
["MA5.2.5",null,null,"NA"]
["MA5.3",null,"Tool release process after storage"]
["MA5.3.1",null,null,"No tool release process  is established."]
["MA5.3.2",null,null,"The tool release process  is established."]
["MA5.3.3",null,null,"Start-up process applied (SW5)."]
["MA5.3.4",null,null,"Tool release process is documented to assure tool readiness."]
["MA5.3.5",null,null,"NA"]
["MA5.4",null,"Product/process re-qualification is carried out"]
["MA5.4.1",null,null,"No process  for re-qualification of replacement tooling is defined. "]
["MA5.4.2",null,null,"A process  for re-qualification of replacement tooling is defined. "]
["MA5.4.3",null,null,"A process  for re-qualification of replacement tooling is in place. "]
["MA5.4.4",null,null,"Product/process re-qualification is assured according to requirements."]
["MA5.4.5",null,null,"NA"]
["MAE","Activities are tracked to ensure effectiveness"]
["MAE.1",null,"Effectiveness & Efficiency targets defined"]
["MAE.1.1",null,null,"No data for maintenance id tracked"]
["MAE.1.2",null,null,"MTBF and MTTR metrics are tracked"]
["MAE.1.3",null,null,"Management review maintenance data regularly"]
["MAE.1.4",null,null,"Effectiveness and Efficiency targets are defined and related indicators are tracked at management review."]
["MAE.1.5",null,null,"NA"]

{"sheet":"TR","index":19,"n_rows":110,"n_cols":4,"rows_kept":110,"cut":false,"hidden":true,"merged":[]}
[{"$f":"\"Revision \"&'Rev History'!B6","v":"Revision v4.04"}]
["TR","Training"]
[]
["TR1.0","Training process is defined"]
["TR1.1",null,"Training process covers the staff"]
["TR1.1.1",null,null,"No training procedure covers the entire staff of manufacturing and all support functions."]
["TR1.1.2",null,null,"A training procedure covers the entire staff of manufacturing and all support functions."]
["TR1.1.3",null,null,"Training plans cover the entire staff of manufacturing and all support functions."]
["TR1.1.4",null,null,"Training plans are on schedule for the entire staff of manufacturing and all support functions"]
["TR1.1.5",null,null,"NA"]
["TR1.2",null,"Internal trainers"]
["TR1.2.1",null,null,"No procedure identifies who may conduct training and trainer certification."]
["TR1.2.2",null,null,"A procedure identifies who may conduct training and trainer certification."]
["TR1.2.3",null,null,"Internal trainers are identified and conduct training."]
["TR1.2.4",null,null,"Internal trainers are identified and qualified to ensure that only certified trainers train."]
["TR1.2.5",null,null,"NA"]
["TR1.3",null,"Graduating step "]
["TR1.3.1",null,null,"No graduating step training approach is designed for the facility."]
["TR1.3.2",null,null,"A graduating step training approach is designed for the facility."]
["TR1.3.3",null,null,"A graduating step approach is developed and applied for each training activity."]
["TR1.3.4",null,null,"Graduating step goals are developed and executed for each training activity."]
["TR1.3.5",null,null,"NA"]
["TR1.4",null,"On the job training"]
["TR1.4.1",null,null,"No process for hands-on training."]
["TR1.4.2",null,null,"A process for hands-on training is defined."]
["TR1.4.3",null,null,"Hands-on training is conducted with certified trainer present."]
["TR1.4.4",null,null,"Dedicated infrastructure (outside of the process) for hands-on training is available."]
["TR1.4.5",null,null,"NA"]
["TR2.0","Training Safety & Corporate Responsibility"]
["TR2.1",null,"Safety policy"]
["TR2.1.1",null,null,"No safety policy is defined and communicated to all staff memebers."]
["TR2.1.2",null,null,"A safety policy is defined and communicated to all staff memebers."]
["TR2.1.3",null,null,"A safety policy is visual within the facility for all employees and visitors."]
["TR2.1.4",null,null,"A safety handbook is available, periodically updated and training is assured."]
["TR2.1.5",null,null,"NA"]
["TR2.2",null,"Staff is trained"]
["TR2.1.1",null,null,"Not all of staff is trained in two levels: 1. General safety, 2. Individual job training."]
["TR2.1.2",null,null,"All staff is trained in two levels: 1. General safety, 2. Individual job training."]
["TR2.1.3",null,null,"General safety and individual job training records exist."]
["TR2.1.4",null,null,"General safety and individual job training is effective."]
["TR2.1.5",null,null,"NA"]
["TR2.3",null,"Visitors safety"]
["TR2.3.1",null,null,"No standard process for communicating safety requirements to visitors is established."]
["TR2.3.2",null,null,"A standard process for communicating safety requirements to visitors is established."]
["TR2.3.3",null,null,"Visitors safety standards & equipment are available."]
["TR2.3.4",null,null,"Visitors safety process is assured."]
["TR2.3.5",null,null,"NA"]
["TR2.4",null,"Corporate Responsibility Training"]
["TR2.4.1",null,null,"Corporate Responsibilty requirements for IATF are not complete"]
["TR2.4.2",null,null,"corporate responsibility training is defined"]
["TR2.4.3",null,null,"Anti Bribery, code of conduct and ethics training is provided"]
["TR2.4.4",null,null,"Corporate Responsibilty requirements for IATF are complete"]
["TR2.4.5",null,null,"NA"]
["TR3.0","Employee Training"]
["TR3.1",null,"Basic training"]
["TR3.1.1",null,null,"No procedure defines basic training to be provided to each new employee."]
["TR3.1.2",null,null,"A procedure defines basic training to be provided to each new employee."]
["TR3.1.3",null,null,"Basic training is given to each new employee."]
["TR3.1.4",null,null,"Basic training needs are reviewed annually."]
["TR3.1.5",null,null,"NA"]
["TR3.2",null,"Training is documented"]
["TR3.2.1",null,null,"No training needs are determined for each employee."]
["TR3.2.2",null,null,"Training needs are determined for each employee."]
["TR3.2.3",null,null,"Training is documented for each employee."]
["TR3.2.4",null,null,"Training is documented for each employee showing skill level, trainer, date of sign off."]
["TR3.2.5",null,null,"NA"]
["TR3.3",null,"Qualification levels established"]
["TR3.3.1",null,null,"No qualification levels for specific jobs are established."]
["TR3.3.2",null,null,"Qualification levels for specific jobs are established."]
["TR3.3.3",null,null,"A measurable criteria for qualification on each job is defined."]
["TR3.3.4",null,null,"Only qualified operators working on jobs is assured."]
["TR3.3.5",null,null,"NA"]
["TR3.4",null,"Employee refresher training"]
["TR3.4.1",null,null,"No procedure defining employee refresher training is developed."]
["TR3.4.2",null,null,"A procedure defining employee refresher training is developed."]
["TR3.4.3",null,null,"Documentation of employee refresher training exists."]
["TR3.4.4",null,null,"Employee refresher training is assured."]
["TR3.4.5",null,null,"NA"]
["TR4","Employee Recognition"]
["TR4.1",null,"Recognize employee achievements"]
["TR4.1.1",null,null,"No process to recognize employees achievements is defined."]
["TR4.1.2",null,null,"A process to recognize employees achievements is defined."]
["TR4.1.3",null,null,"Process in place to recognize employees achievements."]
["TR4.1.4",null,null,"Process to recognize employees achievements is effective"]
["TR4.1.5",null,null,"NA"]
["TR4.2",null,"Individual objectives "]
["TR4.2.1",null,null,"No process to align individual objectives with the site targets is defined."]
["TR4.2.2",null,null,"A process to align individual objectives with the site targets is defined."]
["TR4.2.3",null,null,"A process to align individual objectives with the site targets is in place."]
["TR4.2.4",null,null,"Individual objectives are effective and reviewed with feed back to the employees."]
["TR4.2.5",null,null,"NA"]
["TR4.3",null,"Process to collect employee suggestions"]
["TR4.3.1",null,null,"No process to collect employee suggestions is in place."]
["TR4.3.2",null,null,"Process to collect employee suggestions is in place."]
["TR4.3.3",null,null,"Process to collect employee suggestions is defined."]
["TR4.3.4",null,null,"The process to collect suggestions with improvement actions is tracked."]
["TR4.3.5",null,null,"NA"]
["TR4.4",null,"Recognition Communication"]
["TR4.4.1",null,null,"No communication for recognition exists"]
["TR4.4.2",null,null,"A process for recognition is defined"]
["TR4.4.3",null,null,"A process for employee recognition is in place"]
["TR4.4.4",null,null,"Recognition communication is standardized."]
["TR4.4.5",null,null,"NA"]
["TRE","Metrics & Effectiveness"]
["TRE.1",null,"Flexibility target"]
["TRE.1.1",null,null,"No training goals are available"]
["TRE.1.2",null,null,"Training goals are defined"]
["TRE.1.3",null,null,"Training goals are tracked"]
["TRE.1.4",null,null,"Training goals are met."]
["TRE.1.5",null,null,"NA"]

{"sheet":"LP","index":20,"n_rows":110,"n_cols":4,"rows_kept":110,"cut":false,"hidden":true,"merged":[]}
[{"$f":"\"Revision \"&'Rev History'!B6","v":"Revision v4.04"}]
["LP","Layered Process Audit"]
[]
["LP1.0","A Layered Process Audit (LPA) is established"]
["LP1.1",null,"Written procedure of LPA"]
["LP1.1.1",null,null,"No written Procedure developed defining the rules of LPA."]
["LP1.1.2",null,null,"Written Procedure developed defining the rules of LPA."]
["LP1.1.3",null,null,"Written Procedure defines frequency of audit."]
["LP1.1.4",null,null,"Written Procedure defines data collection process for audit."]
["LP1.1.5",null,null,"NA"]
["LP1.2",null,"Layered Audit for manufacturing"]
["LP1.2.1",null,null,"No layered audit is conducted in all manufacturing areas."]
["LP1.2.2",null,null,"Layered Audit is conducted in all manufacturing areas."]
["LP1.2.3",null,null,"Layered Audit includes manufacturing support areas. (PC&L & Trades)"]
["LP1.2.4",null,null,"Layered Audit includes all support areas. (Engineering)"]
["LP1.2.5",null,null,"NA"]
["LP1.3",null,"LPA check sheet"]
["LP1.3.1",null,null,"No LPA Check Sheet has standard elements: (Safety, Quality)"]
["LP1.3.2",null,null,"LPA Check Sheet has standard elements: (Safety, Quality)"]
["LP1.3.3",null,null,"LPA Check Sheet has standard elements: (Safety, Quality, Standardized Work)"]
["LP1.3.4",null,null,"LPA Check Sheet has standard elements: (Safety, Quality, Standardized Work, QSB elements)"]
["LP1.3.5",null,null,"NA"]
["LP1.4",null,"Auditors trained"]
["LP1.4.1",null,null,"No auditors are trained to a standard method for Layered Process Audits."]
["LP1.4.2",null,null,"Auditors trained to a standard method for Layered Process Audits."]
["LP1.4.3",null,null,"Auditors are trained and consistently find non conformances."]
["LP1.4.4",null,null,"Auditors are trained and provide constructive feedback on continuous improvement."]
["LP1.4.5",null,null,"NA"]
["LP2.0","LPA covers all operational activities"]
["LP2.1",null,"Layered audit"]
["LP2.1.1",null,null,"No layered audit schedule is posted."]
["LP2.1.2",null,null,"Layered audit schedule is posted."]
["LP2.1.3",null,null,"Layered audit schedule ensures all manufacturing shifts reviewed."]
["LP2.1.4",null,null,"Layered audit schedule ensures all manufacturing shifts and operations are reviewed."]
["LP2.1.5",null,null,"NA"]
["LP2.2",null,"LPA is scheduled"]
["LP2.2.1",null,null,"No LPA is scheduled for more than one Level of the organization."]
["LP2.2.2",null,null,"LPA is scheduled for more than one Level of the organization."]
["LP2.2.3",null,null,"LPA is scheduled for multiple Levels of the organization."]
["LP2.2.4",null,null,"LPA is scheduled for multiple Levels of the organization with varying focus."]
["LP2.2.5",null,null,"NA"]
["LP2.3",null,"LPA schedule attainment"]
["LP2.3.1",null,null,"No LPA schedule attainment is tracked."]
["LP2.3.2",null,null,"LPA schedule attainment is tracked."]
["LP2.3.3",null,null,"LPA schedule attainment is tracked and completion rate is high."]
["LP2.3.4",null,null,"LPA schedule attainment is tracked by manufacturing and part of management review."]
["LP2.3.5",null,null,"NA"]
["LP2.4",null,"LPA Prioritization"]
["LP2.4.1",null,null,"No concept of LPA prioritization exists"]
["LP2.4.2",null,null,"LPA process prioritization is use to develop the schedule"]
["LP2.4.3",null,null,"LPA priorities are based on inputs like safety, customer issues, scrap, downtime etc."]
["LP2.4.4",null,null,"An LPA planning team uses high severity and/or frequency to prioritize audits"]
["LP2.4.5",null,null,"NA"]
["LP3.0","LPA action plans are in place"]
["LP3.1",null,"LPA records"]
["LP3.1.1",null,null,"No external non-conformity is marked on FR board and quality alerts."]
["LP3.1.2",null,null,"Only external non-conformity is marked on FR board and quality alerts."]
["LP3.1.3",null,null,"Both internal/external non-conformities are on FR board, but insufficient Alerts are posted."]
["LP3.1.4",null,null,"Complete quality alerts are posted for both internal and external issues and on FR board."]
["LP3.1.5",null,null,"NA"]
["LP3.2",null,"Problem solving with action plans"]
["LP3.2.1",null,null,"No quality alert exists showing non conforming condition and tasks."]
["LP3.2.2",null,null,"Quality alert exists showing non conforming condition and tasks."]
["LP3.2.3",null,null,"Quality alert list pertinent information to quality issue, date, defect state pictures, and tasks."]
["LP3.2.4",null,null,"Quality alert lists all information; Date, Problem definition, Pictures of good and bad states, and tasks."]
["LP3.2.5",null,null,"NA"]
["LP3.3",null,"LPA results for continuous improvement"]
["LP3.3.1",null,null,"No escalation process exists for improvement ideas"]
["LP3.3.2",null,null,"LPA improvement ideas are documented"]
["LP3.3.3",null,null,"LPA action plans for improvement exist"]
["LP3.3.4",null,null,"LPA action plans for improvement are tracked and effective"]
["LP3.3.5",null,null,"NA"]
["LP3.4",null,"LPA results for compliance"]
["LP3.4.1",null,null,"No escalation process exists for LPA compliance issues"]
["LP3.4.2",null,null,"LPA compliance issues are documented"]
["LP3.4.3",null,null,"LPA action plans for compliance issues exist"]
["LP3.4.4",null,null,"LPA action plans for compliance issues are tracked and effective"]
["LP3.4.5",null,null,"NA"]
["LP4","Manufacturing process audit"]
["LP4.1",null,"Process Flow chart"]
["LP4.1.1",null,null,"Process flow charts are not available"]
["LP4.1.2",null,null,"Process flow charts are available"]
["LP4.1.3",null,null,"Process flow charts are updated "]
["LP4.1.4",null,null,"Process flow charts correlate with PFME and Control plans"]
["LP4.1.5",null,null,"NA"]
["LP4.2",null,"PFMEA"]
["LP4.2.1",null,null,"PFME is generic no process failure modes identified"]
["LP4.2.2",null,null,"PFMEA includes process failure modes"]
["LP4.2.3",null,null,"PFMEA are reviewed and updated"]
["LP4.2.4",null,null,"PFMEA are updated with standardized reviews"]
["LP4.2.5",null,null,"NA"]
["LP4.3",null,"Control Plan"]
["LP4.3.1",null,null,"No control plan review exists"]
["LP4.3.2",null,null,"Control plans reflect the process on the manufacturing floor"]
["LP4.3.3",null,null,"Control plans are reviewed and updated"]
["LP4.3.4",null,null,"Control plans are update with standardized reviews"]
["LP4.3.5",null,null,"NA"]
["LP4.4",null,"Process documentation"]
["LP4.4.1",null,null,"No process documentation exists on the manufacturing floor"]
["LP4.4.2",null,null,"Standard documents are developed"]
["LP4.4.3",null,null,"Standard documents are in place"]
["LP4.4.4",null,null,"Standard documents are up to date and effective"]
["LP4.4.5",null,null,"NA"]
["LPE","LPA effectiveness is continuously monitored"]
["LPE.1",null,"Tracking of audit results"]
["LPE.1.1",null,null,"No layered audit results are tracked."]
["LPE.1.2",null,null,"Layered audit results are tracked."]
["LPE.1.3",null,null,"Layered audit action plans are tracked."]
["LPE.1.4",null,null,"Tracking of audit results is used to measure effectiveness."]
["LPE.1.5",null,null,"NA"]

{"sheet":"RR","index":21,"n_rows":110,"n_cols":4,"rows_kept":110,"cut":false,"hidden":true,"merged":[]}
[{"$f":"\"Revision \"&'Rev History'!B6","v":"Revision v4.04"}]
["RR","Risk Reduction"]
[]
["RR1.0","PFMEA developed and maintained"]
["RR1.1",null,"PFMEA is developed"]
["RR1.1.1",null,null,"No evidence of PFMEA revision history."]
["RR1.1.2",null,null,"Evidence of PFMEA revision history."]
["RR1.1.3",null,null,"Evidence of two employees creating/maintaining PFMEA."]
["RR1.1.4",null,null,"Evidence of three or more employee contact with FMEA (multiple functions)."]
["RR1.1.5",null,null,"NA"]
["RR1.2",null,"PFMEA available for all part numbers and operations"]
["RR1.2.1",null,null,"No operations and Part Numbers have evidence of PFMEA line items (PPAP)."]
["RR1.2.2",null,null,"All Operations and Part Numbers have evidence of PFMEA line items (PPAP)."]
["RR1.2.3",null,null,"PFMEA line items are bilateral for features where applicable (short v long / OS v US)."]
["RR1.2.4",null,null,"All PFMEA line item details are subjectively comprehensive in detail."]
["RR1.2.5",null,null,"NA"]
["RR1.3",null,"PFMEA is updated for quality issue"]
["RR1.3.1",null,null,"No problem solving method has before and after PFMEA Severity, Occurrence, and Detection."]
["RR1.3.2",null,null,"PFMEA is updated based on lessons from problem cases."]
["RR1.3.3",null,null,"PFMEA is updated based on lessons from other inputs (recalls, complaints etc.)"]
["RR1.3.4",null,null,"PFMEA is continuously updated from lessons learned on all problems"]
["RR1.3.5",null,null,"NA"]
["RR1.4",null,"Periodic reviews are scheduled"]
["RR1.4.1",null,null,"No evidence of PFMEA revisions."]
["RR1.4.2",null,null,"Evidence of PFMEA revisions due to external changes to product/process."]
["RR1.4.3",null,null,"Evidence of PFMEA revisions due to internal and external changes to product/process."]
["RR1.4.4",null,null,"Evidence of continuous revision to PFMEA for Occurrence changes using SPC, FTQ, or similar."]
["RR1.4.5",null,null,"NA"]
["RR2.0","Proactive approach for high risk items"]
["RR2.1",null,"High severity and high risk items"]
["RR2.1.1",null,null,"No evidence of any knowledge of performing risk priority sorting."]
["RR2.1.2",null,null,"Evidence of any knowledge of performing risk priority sorting."]
["RR2.1.3",null,null,"Evidence of high risk items having appropriate QCL symbols or rankings per design requirements."]
["RR2.1.4",null,null,"Evidence of appropriate controls per the QCL symbols or rankings in \"Current Process Controls Prevention\"."]
["RR2.1.5",null,null,"NA"]
["RR2.2",null,"Prioritization based on defined approach"]
["RR2.2.1",null,null,"No evidence of any knowledge of performing risk priority sorting."]
["RR2.2.2",null,null,"Evidence of any knowledge of performing risk priority sorting."]
["RR2.2.3",null,null,"Utilization of RPN number (Severity x Occurrence x Detection)."]
["RR2.2.4",null,null,"Utilization of an additional sorting method (such as HPAD) to better define risk."]
["RR2.2.5",null,null,"NA"]
["RR2.3",null,"Recommended actions documented"]
["RR2.3.1",null,null,"No evidence of high risk items having corrective actions listed on PFMEA."]
["RR2.3.2",null,null,"Evidence of high risk items having corrective actions listed on PFMEA."]
["RR2.3.3",null,null,"Evidence of high risk items being tracked with corrective action and owner."]
["RR2.3.4",null,null,"Evidence of high risk corrective actions being completed on-time or ahead of schedule."]
["RR2.3.5",null,null,"NA"]
["RR2.4",null,"Quality tools are applied to mitigate risk"]
["RR2.4.1",null,null,"No evidence of high risk items having corrective actions listed on PFMEA."]
["RR2.4.2",null,null,"Evidence of high risk items having corrective actions listed on PFMEA."]
["RR2.4.3",null,null,"Evidence of alert to high risk items which corrective actions are not completed."]
["RR2.4.4",null,null,"Evidence of implemented countermeasures in place where corrective actions not completed (LPA,etc)."]
["RR2.4.5",null,null,"NA"]
["RR3.0","Reverse PFMEA process"]
["RR3.1",null,"Cross-functional team conducts on-stations review"]
["RR3.1.1",null,null,"No evidence of On-Station Reverse PFMEA being completed."]
["RR3.1.2",null,null,"Evidence of On-Station Reverse PFMEA being completed with cross functional team."]
["RR3.1.3",null,null,"On-Station Reverse PFMEA must be conducted on each Nexteer part minimum once per year."]
["RR3.1.4",null,null,"On-Station Reverse PFMEA being conducted weekly with Ops, Qual, Eng, & Mgt."]
["RR3.1.5",null,null,"NA"]
["RR3.2",null,"Schedule of reverse PFMEA"]
["RR3.2.1",null,null,"No evidence of On-Station Reverse PFMEA being completed."]
["RR3.2.2",null,null,"Evidence of On-Station Reverse PFMEA being completed."]
["RR3.2.3",null,null,"On-Station Reverse PFMEA being conducted regularly with cross-functional team."]
["RR3.2.4",null,null,"Schedule of Reverse PFMEA available along with logical explanation of why area/operation is selected."]
["RR3.2.5",null,null,"NA"]
["RR3.3",null,"Findings are driven back into Process Flow, PFMEA, Control Plan, Work Instructions"]
["RR3.3.1",null,null,"No evidence of findings contained within a list."]
["RR3.3.2",null,null,"Evidence of findings contained within a list."]
["RR3.3.3",null,null,"Evidence of corrective actions via Control Plan, PFMEA, or etc. revision history."]
["RR3.3.4",null,null,"Consistent findings due to Reverse PFMEA review being completed  within timeframe specified by supplier."]
["RR3.3.5",null,null,"NA"]
["RR3.4",null,"PFMEA Look across"]
["RR3.4.1",null,null,"No Look across is performed on Risk Reduction findings"]
["RR3.4.2",null,null,"Look across is part of the PFMEA review process"]
["RR3.4.3",null,null,"Look across is performed on most Risk Reduction findings"]
["RR3.4.4",null,null,"Look across is performed on All Risk Reduction findings"]
["RR3.4.5",null,null,"NA"]
["RR4","Assess potential risks which could impact the plant"]
["RR4.1",null,"Process to evaluate and control risk "]
["RR4.1.1",null,null,"No evidence of a form of overall risk assessment of facility."]
["RR4.1.2",null,null,"Evidence of a form of overall risk assessment of facility."]
["RR4.1.3",null,null,"Evidence of an annual review of facility risk assessment."]
["RR4.1.4",null,null,"Evidence of risk prevention or mitigation plan tested regularly for accuracy (ex. Annual power outage simulation)."]
["RR4.1.5",null,null,"NA"]
["RR4.2",null,"Tool to identify, evaluate and prioritize risk"]
["RR4.2.1",null,null,"No evidence of a form of overall risk assessment of facility."]
["RR4.2.2",null,null,"Evidence of a form of overall risk assessment of facility."]
["RR4.2.3",null,null,"Required corrective actions from risk assessment are kept on a list until completed."]
["RR4.2.4",null,null,"Required corrective actions are identified with owner and required/estimated completion date."]
["RR4.2.5",null,null,"NA"]
["RR4.3",null,"Prevention and reaction plans"]
["RR4.3.1",null,null,"No evidence of a form of overall risk assessment of facility."]
["RR4.3.2",null,null,"Evidence of a form of overall risk assessment of facility."]
["RR4.3.3",null,null,"A structured tool is used to evaluate risk such as a PFMEA or catastrophic risk assessment form."]
["RR4.3.4",null,null,"The evaluation is scheduled for periodic review."]
["RR4.3.5",null,null,"NA"]
["RR4.4",null,"Notification Process"]
["RR4.4.1",null,null,"No process is defined to communicate catastrophic issues to customer"]
["RR4.4.2",null,null," A process is defined to communicate catastrophic issues to interested parties"]
["RR4.4.3",null,null,"The notification to interested parties has required information to define the situation"]
["RR4.4.4",null,null,"The organization reviews the process to communicate yearly"]
["RR4.4.5",null,null,"NA"]
["RRE","Targets are defined to ensure effectiveness  and efficiency of risk reduction activity"]
["RRE.1",null,"Tracking number of high risk items"]
["RRE.1.1",null,null,"No high risk items identified are being tracked."]
["RRE.1.2",null,null,"High risk items identified are being tracked."]
["RRE.1.3",null,null,"A visual tool being used to show effectiveness of risk reduction."]
["RRE.1.4",null,null,"Visual effectiveness tool is being used (and regularly updated) to show typology and count of high risk items as well as trend chart to show effectiveness."]
["RRE.1.5",null,null,"NA"]

{"sheet":"SC","index":22,"n_rows":110,"n_cols":4,"rows_kept":110,"cut":false,"hidden":true,"merged":[]}
[{"$f":"\"Revision \"&'Rev History'!B6","v":"Revision v4.04"}]
["SC","Supply Chain Management"]
[]
["SC1.0","Procedures to select and evaluate suppliers"]
["SC1.1",null,"Procedures require supplier audits"]
["SC1.1.1",null,null,"No procedures exist to select and evaluate suppliers for sourcing decisions."]
["SC1.1.2",null,null,"Procedures exist to select and evaluate suppliers for sourcing decisions."]
["SC1.1.3",null,null,"Procedures include supplier audits and evaluation of their systems."]
["SC1.1.4",null,null,"Supplier selection procedures are effectively implemented."]
["SC1.1.5",null,null,"NA"]
["SC1.2",null,"Criteria to become a sourceable supplier is defined"]
["SC1.2.1",null,null,"No criteria to become a sourceable supplier is defined."]
["SC1.2.2",null,null,"Criteria to become a sourceable supplier is defined."]
["SC1.2.3",null,null,"Criteria used to source a supplier is measured."]
["SC1.2.4",null,null,"Criteria used to source a supplier is effective."]
["SC1.2.5",null,null,"NA"]
["SC1.3",null,"Supplier Monitoring"]
["SC1.3.1",null,null,"Supplier performance is not monitored"]
["SC1.3.2",null,null,"A process is in place to monitor supplier performance"]
["SC1.3.3",null,null,"All CQI procedures required for the supplier are compliant."]
["SC1.3.4",null,null,"Requirements for IATF 8.4.2.4 are met"]
["SC1.3.5",null,null,"NA"]
["SC1.4",null,"QMS development"]
["SC1.4.1",null,null,"No QMS system in place"]
["SC1.4.2",null,null,"ISO9001  third party certification"]
["SC1.4.3",null,null,"MAQMSR certified"]
["SC1.4.4",null,null,"IATF third party certified"]
["SC1.4.5",null,null,"NA"]
["SC2.0","Customer requirements are cascaded"]
["SC2.1",null,"Customer specific requirements are implements"]
["SC2.1.1",null,null,"No procedures require customer specific requirements to be implemented at tier suppliers."]
["SC2.1.2",null,null,"Procedures require customer specific requirements to be implemented at tier suppliers."]
["SC2.1.3",null,null,"Customer specific requirements are passed to tier suppliers."]
["SC2.1.4",null,null,"Customer specific requirements are implemented at tier suppliers."]
["SC2.1.5",null,null,"NA"]
["SC2.2",null,"Tiered supplier comply to product specifications"]
["SC2.1.1",null,null,"No procedures require tiered suppliers to comply to product and process validation requirements."]
["SC2.1.2",null,null,"Procedures require tiered suppliers to comply to product and process validation requirements."]
["SC2.1.3",null,null,"Product and process validation requirements are passed to tiered suppliers."]
["SC2.1.4",null,null,"Tiered suppliers comply to product and process validation requirements."]
["SC2.1.5",null,null,"NA"]
["SC2.3",null,"Key and pass through characteristics"]
["SC2.3.1",null,null,"No key and Pass Through characteristics are identified."]
["SC2.3.2",null,null,"Key and Pass Through characteristics are identified."]
["SC2.3.3",null,null,"Key and Pass Through characteristics are controlled."]
["SC2.3.4",null,null,"Key and Pass Through characteristics are identified, shared and controlled with tier supplier."]
["SC2.3.5",null,null,"NA"]
["SC2.4",null,"All design and process changes are communicated"]
["SC2.4.1",null,null,"No procedures require design and process changes to be communicated."]
["SC2.4.2",null,null,"Procedures require design and process changes to be communicated."]
["SC2.4.3",null,null,"A system for communication of design and process changes between suppliers is in place."]
["SC2.4.4",null,null,"All design and process changes are documented and communicated."]
["SC2.4.5",null,null,"NA"]
["SC3.0","Escalation process"]
["SC3.1",null,"Parts with deviation "]
["SC3.1.1",null,null,"No process is defined to process formal deviation requests."]
["SC3.1.2",null,null,"A process is defined to process formal deviation requests."]
["SC3.1.3",null,null,"All  part deviations follow the formal deviation process."]
["SC3.1.4",null,null,"For parts with deviation, tier 1 validates the formal deviation request."]
["SC3.1.5",null,null,"NA"]
["SC3.2",null,"Quality issue problem solving "]
["SC3.2.1",null,null,"No quality issue problem solving program is implemented for tiered suppliers."]
["SC3.2.2",null,null,"Quality issue problem solving program is implemented for tiered suppliers."]
["SC3.2.3",null,null,"Supplier quality issues are reviewed & documented in Fast Response."]
["SC3.2.4",null,null,"Supplier Quality problem solving is implemented, action plans verified, due dates are kept."]
["SC3.2.5",null,null,"NA"]
["SC3.3",null,"Approved supplier performance list"]
["SC3.3.1",null,null,"No supplier performance indicators are defined."]
["SC3.3.2",null,null,"Supplier performance indicators are defined."]
["SC3.3.3",null,null,"A process is in place to track approved supplier's performance."]
["SC3.3.4",null,null,"Action plans are in place to improve supplier performance problems."]
["SC3.3.5",null,null,"NA"]
["SC3.4",null,"Tiered supplier management"]
["SC3.4.1",null,null,"communication between tiers is not standardized"]
["SC3.4.2",null,null,"Tiered suppliers have escalation and problem solving processes defined"]
["SC3.4.3",null,null,"Tiered suppliers communicate problems"]
["SC3.4.4",null,null,"Tiered suppliers effectively communicate problems using standard forms"]
["SC3.4.5",null,null,"NA"]
["SC4","Incoming inspection"]
["SC4.1",null,"Control plan established "]
["SC4.1.1",null,null,"No incoming inspection control standards are established for critical products."]
["SC4.1.2",null,null,"Incoming inspection control standards are established for critical products."]
["SC4.1.3",null,null,"Incoming inspection is completed for critical products."]
["SC4.1.4",null,null,"Incoming inspection control is documented and action plans developed for all deviations."]
["SC4.1.5",null,null,"NA"]
["SC4.2",null,"Approved components/material used for assembled part"]
["SC4.2.1",null,null,"No use of PPAP approved parts is controlled at incoming inspection."]
["SC4.2.2",null,null,"Use of PPAP approved parts is controlled at incoming inspection."]
["SC4.2.3",null,null,"Approved part deviations are escalated and contained."]
["SC4.2.4",null,null,"Use of approved components/material is assured."]
["SC4.2.5",null,null,"NA"]
["SC4.3",null,"Part inspection requirement"]
["SC4.3.1",null,null,"No part inspection requirements are defined in procedures or instructions."]
["SC4.3.2",null,null,"Part inspection requirements are defined in procedures or instructions."]
["SC4.3.3",null,null,"Part inspection requirements are implemented by trained personnel."]
["SC4.3.4",null,null,"Part inspection requirement deviations are escalated and contained."]
["SC4.3.5",null,null,"NA"]
["SC4.4",null,"Part traceability"]
["SC4.4.1",null,null,"Traceability requirements are not met"]
["SC4.4.2",null,null,"Traceability requirements are defined in the control plan"]
["SC4.4.3",null,null,"Traceability requirements are documented on process control documents"]
["SC4.4.4",null,null,"All traceability requirements are met"]
["SC4.4.5",null,null,"NA"]
["SCE","Tier supplier targets and performance is tracked"]
["SCE.1",null,"Tier performance result is tracked"]
["SCE.1.1",null,null,"No supply chain metrics are tracked"]
["SCE.1.2",null,null,"Supply chain metrics are defined"]
["SCE.1.3",null,null,"Tier performance result (ppm, rate of complaints, IpB, delivery...)is tracked."]
["SCE.1.4",null,null,"Tier performance results is part of management review"]
["SCE.1.5",null,null,"NA"]

{"sheet":"MC","index":23,"n_rows":110,"n_cols":4,"rows_kept":110,"cut":false,"hidden":true,"merged":[]}
[{"$f":"\"Revision \"&'Rev History'!B6","v":"Revision v4.04"}]
["MC","Managing Change"]
[]
["MC1.0","Changes are controlled"]
["MC1.1",null,"Procedure to manage product/process/source changes"]
["MC1.1.1",null,null,"No procedure to manage product/process/source changes is defined."]
["MC1.1.2",null,null,"A procedure to manage product/process/source changes is defined."]
["MC1.1.3",null,null,"A procedure to manage product/process/source changes is defined and is being applied."]
["MC1.1.4",null,null,"A procedure to manage product/process/source changes is defined and is being applied both for planned and emergency changes."]
["MC1.1.5",null,null,"NA"]
["MC1.2",null,"Change form is utilized to document changes"]
["MC1.2.1",null,null,"No change form is utilized to document changes and is controlled."]
["MC1.2.2",null,null,"A change form is utilized to document changes and is controlled."]
["MC1.2.3",null,null,"A change form is utilized to document changes and is controlled and applied."]
["MC1.2.4",null,null,"A change form is utilized to document changes and is controlled and applied through a document control process."]
["MC1.2.5",null,null,"NA"]
["MC1.3",null,"All changes are reviewed and approved by customer"]
["MC1.3.1",null,null,"No changes need to be reviewed and approved by customer."]
["MC1.3.2",null,null,"All changes need to be reviewed and approved by customer."]
["MC1.3.3",null,null,"All changes need to be reviewed and approved by customer through a documented and tracked process."]
["MC1.3.4",null,null,"All changes need to be reviewed and approved by customer through a documented and tracked process that alerts the customer during the early phases to get approval prior to kick off."]
["MC1.3.5",null,null,"NA"]
["MC1.4",null,"By-pass processes have to be identified as part of approved process"]
["MC1.4.1",null,null,"No by-pass processes is  considered as part of approved process."]
["MC1.4.2",null,null,"By-pass processes have to be identified considered as part of approved process."]
["MC1.4.3",null,null,"By-pass processes have to be identified considered as part of approved process and documented with proper sign offs."]
["MC1.4.4",null,null,"During the planning phase potential by-pass processes have to be identified and at  minimum most critical ones to be considered as part of approved process. "]
["MC1.4.5",null,null,"NA"]
["MC2.0","Risk analysis of change"]
["MC2.1",null,"Product/process/source change, an analysis is carried out"]
["MC2.1.1",null,null,"For any product/process/source change, a feasibility analysis is not carried out."]
["MC2.1.2",null,null,"For any product/process/source change, a feasibility analysis is carried out. "]
["MC2.1.3",null,null,"For any product/process/source change, a feasibility analysis is carried out and tracked on a controlled document."]
["MC2.1.4",null,null,"For any product/process/source change, a feasibility analysis is carried out and tracked on a controlled document.  The study takes into account the  impacts in terms of cost, technical, performance, quality, timing, and capacity."]
["MC2.1.5",null,null,"NA"]
["MC2.2",null,"Verification and Validation "]
["MC2.1.1",null,null,"No validation or verification activity performed"]
["MC2.1.2",null,null," define verification and validation activities to ensure compliance with customer requirements"]
["MC2.1.3"]
["MC2.1.4",null,null,"validate changes before implementation"]
["MC2.1.5",null,null,"NA"]
["MC2.3",null,"Engineering specifications"]
["MC2.3.1",null,null,"Specifications are not met"]
["MC2.3.2"]
["MC2.3.3",null,null,"All changes are compliant to statutory and regulatory requirements 8.4.2.2"]
["MC2.3.4",null,null,"All changes are compliant to IATF 7.5.3.2.2 standard"]
["MC2.3.5",null,null,"NA"]
["MC2.4",null,"Product Approval process"]
["MC2.4.1"]
["MC2.4.2"]
["MC2.4.3"]
["MC2.4.4",null,null,"All changes are compliant to ISO 8.4.3 standard"]
["MC2.4.5",null,null,"NA"]
["MC3.0","A Production Trial Run"]
["MC3.1",null,"Procedure to control production trail runs"]
["MC3.1.1",null,null,"No standardized communication procedure is in place. "]
["MC3.1.2",null,null,"A standardized communication procedure is in place. "]
["MC3.1.3",null,null,"A standardized communication procedure is in place with a form to control and monitor PTR's. "]
["MC3.1.4",null,null,"A standardized communication procedure is in place with a form to control and monitor PTR's  that documents each step of the process and records all approvals.. "]
["MC3.1.5",null,null,"NA"]
["MC3.2",null,"Trial run batch is ensured"]
["MC3.2.1",null,null,"No procedure for Plant PTR is developed."]
["MC3.2.2",null,null,"Procedure for Plant PTR is developed."]
["MC3.2.3",null,null,"Procedure and traceability for Plant PTR is developed."]
["MC3.2.4",null,null,"Traceability for Plant PTR is developed and implemented."]
["MC3.2.5",null,null,"NA"]
["MC3.3",null,"Break point is defined"]
["MC3.3.1",null,null,"No break point is defined."]
["MC3.3.2",null,null,"Break point is defined."]
["MC3.3.3",null,null,"Break point is defined and tracked/monitored by a process."]
["MC3.3.4",null,null,"Break point is defined and tracked/monitored by a process which is communicated to the customer."]
["MC3.3.5",null,null,"NA"]
["MC3.4",null,"PTR feedback process"]
["MC3.4.1",null,null,"Results of PTR are not communicated"]
["MC3.4.2",null,null,"A process to communicate PTR information is defined"]
["MC3.4.3",null,null,"A process to communicate PTR information is in place"]
["MC3.4.4",null,null,"Results of PTR are communicated and documented"]
["MC3.4.5",null,null,"NA"]
["MC4","Banking strategy"]
["MC4.1",null,"Banking strategy takes account process capacity, customer need, lead time and safety margin"]
["MC4.1.1",null,null,"No process is developed for banking strategy takes account of process capacity, customer need, lead time and safety margin."]
["MC4.1.2",null,null," Process is developed for banking strategy takes account of process capacity, customer need, lead time and safety margin."]
["MC4.1.3",null,null," Process is developed for banking strategy takes account of process capacity, customer need, lead time and safety margin and implemented."]
["MC4.1.4",null,null," Process is developed for banking strategy takes account of process capacity, customer need, lead time and safety margin and implemented and tracked, with the customer approval for safety stock levels."]
["MC4.1.5",null,null,"NA"]
["MC4.2",null,"Guidelines for execution storage and packing of parts"]
["MC4.2.1",null,null,"No guidelines for execution storage and packaging of parts are established."]
["MC4.2.2",null,null,"Established guidelines for execution storage and packaging of parts."]
["MC4.2.3",null,null,"Established guidelines for execution storage and packaging of parts including protective packaging."]
["MC4.2.4",null,null,"Established guidelines for execution storage and packaging of parts including protective packaging for  all parts and materials both production and service."]
["MC4.2.5",null,null,"NA"]
["MC4.3",null,"Plan to exhaust product before delivering new change level"]
["MC4.3.1",null,null,"No plan to exhaust product before delivering new change level, FIFO is kept."]
["MC4.3.2",null,null,"A plan to exhaust product before delivering new change level, FIFO is kept."]
["MC4.3.3",null,null,"A process to exhaust product before delivering new change level exists, FIFO is kept."]
["MC4.3.4",null,null,"Supplier assures that the process to exhaust product before delivering new change level exists, FIFO is kept.  Records and documentation of implementation are present. "]
["MC4.3.5",null,null,"NA"]
["MC4.4",null,"Control of Obsolete product"]
["MC4.4.1",null,null,"No plan exists for obsolete product"]
["MC4.4.2",null,null,"Obsolete product is found in the facility"]
["MC4.4.3",null,null,"No Obsolete product is at the facility"]
["MC4.4.4",null,null,"Obsolete product is controlled and managed"]
["MC4.4.5",null,null,"NA"]
["MCE","Changes are tracked to ensure that changes have no negative impact to customer"]
["MCE.1",null,"Number of issues generated by a change"]
["MCE.1.1",null,null,"No process for observing indicators is in place."]
["MCE.1.2",null,null,"Process for observing indicators is in place."]
["MCE.1.3",null,null,"Indicators are being tracked and logged to monitor change. "]
["MCE.1.4",null,null,"Number of issues generated by a change are tracked and reviewed."]
["MCE.1.5",null,null,"NA"]

{"sheet":"CC","index":24,"n_rows":85,"n_cols":4,"rows_kept":85,"cut":false,"hidden":true,"merged":[]}
[{"$f":"\"Revision \"&'Rev History'!B6","v":"Revision v4.04"}]
["CC","Contamination Control"]
[]
["CC1.0","Risk Identified and Controlled"]
["CC1.1",null,"Operations affected by PFMEA"]
["CC1.1.1",null,null,"No operations have contamination requirements are considered in PFMEA."]
["CC1.1.2",null,null,"Operations that have contamination requirements are considered in PFMEA."]
["CC1.1.3",null,null,"Some operations that could be affected by contamination are considered in PFMEA."]
["CC1.1.4",null,null,"Most operations that could be affected by contamination are considered in PFMEA."]
["CC1.1.5",null,null,"NA"]
["CC1.2",null,"Procedure developed for cleanliness"]
["CC1.2.1",null,null,"No procedures are developed to measure cleanliness when requirements exist."]
["CC1.2.2",null,null,"Procedures are developed to measure cleanliness when requirements exist."]
["CC1.2.3",null,null,"Procedures are followed and verified in inspection lab when requirements exist."]
["CC1.2.4",null,null,"Inspectors can clearly articulate procedures for inspection lab when requirements exist."]
["CC1.2.5",null,null,"NA"]
["CC1.3",null,"Control limits "]
["CC1.3.1",null,null,"No control limits are defined to trigger reaction plans."]
["CC1.3.2",null,null,"Control limits are defined to trigger reaction plans when requirements exist."]
["CC1.3.3",null,null,"Evidence of reaction to trigger points is available."]
["CC1.3.4",null,null,"Operators/Inspectors can clearly explain reaction to out of control conditions."]
["CC1.3.5",null,null,"NA"]
["CC1.4",null,"Contamination Improvement plans"]
["CC1.4.1",null,null,"No improvement plans "]
["CC1.4.2",null,null,"Contamination improvement plans are identified"]
["CC1.4.3",null,null,"Contamination improvement plan is tracked"]
["CC1.4.4",null,null,"Contamination improvement plan is effective"]
["CC1.4.5",null,null,"NA"]
["CC2.0","Control to ensure proper functionality of equipment and processes"]
["CC2.1",null,"Procedure and checks - metal working fluid system"]
["CC2.1.1",null,null,"No procedures are developed to ensure quality and cleanliness of - Metal Working Fluid System."]
["CC2.1.2",null,null,"Procedures are developed to ensure quality and cleanliness of - Metal Working Fluid System."]
["CC2.1.3",null,null,"Most tasks required to ensure quality and cleanliness are completed - Metal Working Fluid System."]
["CC2.1.4",null,null,"All task required to ensure quality and cleanliness are completed - Metal Working Fluid System."]
["CC2.1.5",null,null,"NA"]
["CC2.2",null,"Procedure and checks - fluid/air probes"]
["CC2.1.1",null,null,"No procedures are developed to ensure quality and cleanliness of - Fluid/Air probes."]
["CC2.1.2",null,null,"Procedures are developed to ensure quality and cleanliness of - Fluid/Air probes."]
["CC2.1.3",null,null,"Most tasks required to ensure quality and cleanliness are completed - Fluid/Air probes."]
["CC2.1.4",null,null,"All task required to ensure quality and cleanliness are completed - Fluid/Air probes."]
["CC2.1.5",null,null,"NA"]
["CC2.3",null,"Procedure and checks - work station cleanliness"]
["CC2.3.1",null,null,"No procedures are developed to ensure quality and cleanliness of - Dunnage & part storage."]
["CC2.3.2",null,null,"Procedures are developed to ensure quality and cleanliness of - Dunnage & part storage."]
["CC2.3.3",null,null,"Most tasks required to ensure quality and cleanliness are completed - Dunnage & Part storage."]
["CC2.3.4",null,null,"All task required to ensure quality and cleanliness are completed - Dunnage & Part storage."]
["CC2.3.5",null,null,"NA"]
["CC2.4",null,"Procedure and checks  - dunnage and part storage"]
["CC2.4.1",null,null,"No procedures are developed to ensure quality and cleanliness of - Purchased parts."]
["CC2.4.2",null,null,"Procedures are developed to ensure quality and cleanliness of - Purchased parts."]
["CC2.4.3",null,null,"Most tasks required to ensure quality and cleanliness are completed - Purchased parts."]
["CC2.4.4",null,null,"All task required to ensure quality and cleanliness are completed - Purchased parts."]
["CC2.4.5",null,null,"NA"]
["CC3.0","Clean room"]
["CC3.1",null,"Clean room protective clothing defined"]
["CC3.1.1",null,null,"No clean room protective clothing requirements are defined and posted."]
["CC3.1.2",null,null,"Clean room protective clothing requirements are defined and posted."]
["CC3.1.3",null,null,"Clean room personnel adhere to protective clothing requirements."]
["CC3.1.4",null,null,"Clean room access is controlled and personnel protective clothing is assured."]
["CC3.1.5",null,null,"NA"]
["CC3.2",null,"Positive pressure to stop outside air/contaminants"]
["CC3.2.1",null,null,"No clean room environmental controls are defined."]
["CC3.2.2",null,null,"Clean room environmental controls are defined."]
["CC3.2.3",null,null,"Clean room environmental controls are defined and clearly posted."]
["CC3.2.4",null,null,"Clean room environmental controls are adhered to and effective."]
["CC3.2.5",null,null,"NA"]
["CC3.3",null,"Sources of dirt and foreign mater is considered in PFMEA"]
["CC3.3.1",null,null,"No sources of dirt and foreign material as potential failure mode is considered in PFMEA."]
["CC3.3.2",null,null,"Sources of dirt and foreign material as potential failure mode is considered in PFMEA."]
["CC3.3.3",null,null,"Operator's are aware of sources of dirt and foreign material in the paint process."]
["CC3.3.4",null,null,"Operator's control sources of dirt and foreign material in the paint process."]
["CC3.3.5",null,null,"NA"]
["CC3.4",null,"Methods developed to prevent contamination"]
["CC3.4.1",null,null,"No controls are defined to prevent contamination."]
["CC3.4.2",null,null,"Controls are defined to prevent contamination."]
["CC3.4.3",null,null,"Controls are in place to prevent contamination."]
["CC3.4.4",null,null,"Controls are in place to prevent contamination and are effective."]
["CC3.4.5",null,null,"NA"]
["CCE","Targets are defined for contamination reduction activity"]
["CCE.1",null,"Sediment result monitored, reduction plan defined"]
["CCE.1.1",null,null,"No sediment result are monitored."]
["CCE.1.2",null,null,"Sediment result are monitored."]
["CCE.1.3",null,null,"Sediment result monitored, improvement plans defined."]
["CCE.1.4",null,null,"Sediment result monitored, improvement plans are effective."]
["CCE.1.5",null,null,"NA"]

{"sheet":"MM","index":25,"n_rows":85,"n_cols":4,"rows_kept":85,"cut":false,"hidden":true,"merged":[]}
[{"$f":"\"Revision \"&'Rev History'!B6","v":"Revision v4.04"}]
["MM","Manufacturing & Material Flow "]
[]
["MM1.0","Manufacturing planning & scheduling"]
["MM1.1",null,"Sales and Operating plan is reviewed regularly"]
["MM1.1.1",null,null,"No Sales & Operating Plan is available."]
["MM1.1.2",null,null,"The Sales & Operating Plan is available."]
["MM1.1.3",null,null,"The Sales & Operating Plan is reviewed regularly."]
["MM1.1.4",null,null,"The Sales & Operating Plan is communicated and used for manufacturing planning."]
["MM1.1.5",null,null,"NA"]
["MM1.2",null,"Master production schedule (MPS) provides a forecast of the customer requirement"]
["MM1.2.1",null,null,"Master Production Schedule does not provides a forecast of the customer demand by Part Number."]
["MM1.2.2",null,null,"Master Production Schedule provides a forecast of the customer demand by Part Number."]
["MM1.2.3",null,null,"Daily planning takes into account tool change, set-up, start-up process, OEE, etc."]
["MM1.2.4",null,null,"Master Production Schedule is clearly visible to manufacturing team."]
["MM1.2.5",null,null,"NA"]
["MM1.3",null,"MPS is reviewed regularly"]
["MM1.3.1",null,null,"The Master Production Schedule is not used to define resources."]
["MM1.3.2",null,null,"The Master Production Schedule is used to define resources."]
["MM1.3.3",null,null,"The Master Production Schedule is reviewed regularly for resource planning."]
["MM1.3.4",null,null,"The Master Production Schedule & resource plan is clearly visible to the manufacturing team."]
["MM1.3.5",null,null,"NA"]
["MM1.4",null,"Deviations are reviewed daily"]
["MM1.4.1",null,null,"Daily production plan deviations are not tracked and reviewed on a daily basis."]
["MM1.4.2",null,null,"Daily production plan deviations are tracked and reviewed on a daily basis."]
["MM1.4.3",null,null,"An escalation process is defined for deviations to daily plan."]
["MM1.4.4",null,null,"Action plans are developed for deviations to daily production plan."]
["MM1.4.5",null,null,"NA"]
["MM2.0","Storage controls"]
["MM2.1",null,"Controlled storage conditions"]
["MM2.1.1",null,null,"Procedures are not defined for Storage locations that require controlled conditions."]
["MM2.1.2",null,null,"Procedures are defined for Storage locations that require controlled conditions."]
["MM2.1.3",null,null,"Processes are in place for Storage locations that require controlled conditions."]
["MM2.1.4",null,null,"Control of  storage conditions is effective."]
["MM2.1.5",null,null,"NA"]
["MM2.2",null,"Stock management system"]
["MM2.1.1",null,null,"Stock management system does not take into account: change level."]
["MM2.1.2",null,null,"Stock management system take into account: change level."]
["MM2.1.3",null,null,"Stock management system take into account: expiring dates, change level."]
["MM2.1.4",null,null,"Stock management system take into account: expiring dates, change level and FIFO."]
["MM2.1.5",null,null,"NA"]
["MM2.3",null,"FIFO"]
["MM2.3.1",null,null,"No FIFO plan or procedures"]
["MM2.3.2",null,null,"FIFO plans and procedures are defined"]
["MM2.3.3",null,null,"FIFO plans and procedures are in place on the manufacturing floor"]
["MM2.3.4",null,null,"FIFO plans and procedures are effective"]
["MM2.3.5",null,null,"NA"]
["MM2.4",null,"Inventory control"]
["MM2.4.1",null,null,"No Inventory plan or procedures"]
["MM2.4.2",null,null,"Inventory plans and procedures are defined"]
["MM2.4.3",null,null,"Inventory plans and procedures are in place on the manufacturing floor"]
["MM2.4.4",null,null,"FIFO plans and procedures are effective"]
["MM2.4.5",null,null,"NA"]
["MM3.0","Product Storage & Packaging"]
["MM3.1",null,"Loops and flow are organized"]
["MM3.1.1",null,null," The loops and flows of full/empty packaging is not determined."]
["MM3.1.2",null,null,"The loops and flows of full/empty packaging is determined."]
["MM3.1.3",null,null,"The loops and flows of full/empty packaging are organized and managed."]
["MM3.1.4",null,null,"Any deviations to loops and flows of full/empty packaging have corrective action plans."]
["MM3.1.5",null,null,"NA"]
["MM3.2",null,"Package quality"]
["MM3.2.1",null,null,"No process to check quality of the packaging is defined."]
["MM3.2.2",null,null,"A process to check quality of the packaging is defined."]
["MM3.2.3",null,null,"A process to check quality of the packaging is supported with standard instructions."]
["MM3.2.4",null,null,"A process to check quality of the packaging is effective."]
["MM3.2.5",null,null,"NA"]
["MM3.3",null,"Storage areas are identified and organized"]
["MM3.3.1",null,null,"Process flow charts do not include Storage areas and material flow processes."]
["MM3.3.2",null,null,"Process flow charts include Storage areas and material flow processes."]
["MM3.3.3",null,null,"Storage areas are identified and organized."]
["MM3.3.4",null,null,"Storage areas are identified and organized and match Process Flow charts."]
["MM3.3.5",null,null,"NA"]
["MM3.4",null,"Potential failure modes"]
["MM3.4.1",null,null,"No potential failure modes related to material  handling are considered in PFMEA."]
["MM3.4.2",null,null,"Potential failure modes related to material  handling are considered in PFMEA."]
["MM3.4.3",null,null,"Potential failure modes related to material storage and handling are considered in PFMEA."]
["MM3.4.4",null,null,"Most failure modes related to material storage and handling are considered in PFMEA."]
["MM3.4.5",null,null,"NA"]
["MME","Indicators are defined and tracked to ensure effectiveness of material flow management"]
["MME.1",null,"Indicators of delivery compliance"]
["MME.1.1",null,null,"Indicators of Inventory"]
["MME.1.2",null,null,"Indicators of Schedule compliance"]
["MME.1.3",null,null,"indicators of supplier delivery compliance"]
["MME.1.4",null,null,"Indicators concerning availability of packaging."]
["MME.1.5",null,null,"NA"]

{"sheet":"EL","index":26,"n_rows":85,"n_cols":4,"rows_kept":85,"cut":false,"hidden":true,"merged":[]}
[{"$f":"\"Revision \"&'Rev History'!B6","v":"Revision v4.04"}]
["EL","External Logistic"]
[]
["EL1.0","Supply process is managed"]
["EL1.1",null,"Process to follow deliveries is formalized and applied"]
["EL1.1.1",null,null,"Incoming material area has no documented standard processes."]
["EL1.1.2",null,null,"Incoming material area has documented standard processes."]
["EL1.1.3",null,null,"Incoming material area is organized and clearly identified"]
["EL1.1.4",null,null,"Incoming material process is properly managed and effective."]
["EL1.1.5",null,null,"NA"]
["EL1.2",null,"Master schedule of deliveries"]
["EL1.2.1",null,null,"No Master deliver Schedule is available."]
["EL1.2.2",null,null,"Master deliver Schedule is available."]
["EL1.2.3",null,null,"Schedule is visible and clearly used."]
["EL1.2.4",null,null,"Deliveries are well planned and tracked. Any deviations have corrective action plans"]
["EL1.2.5",null,null,"NA"]
["EL1.3",null,"Service rate of suppliers is followed"]
["EL1.3.1",null,null,"Ratings are not defined for critical tier suppliers."]
["EL1.3.2",null,null,"Ratings are defined for critical tier suppliers."]
["EL1.3.3",null,null,"Service rates are tracked"]
["EL1.3.4",null,null,"Service rate for tier suppliers is reviewed action plans are established. "]
["EL1.3.5",null,null,"NA"]
["EL1.4",null,"Action plans for supplier delivery problems"]
["EL1.4.1",null,null,"No actions plans exist"]
["EL1.4.2",null,null,"Action plans are available"]
["EL1.4.3",null,null,"Action plans are being tracked"]
["EL1.4.4",null,null,"Action plans are on target for improvement"]
["EL1.4.5",null,null,"NA"]
["EL2.0","Secure supplies"]
["EL2.1",null,"Components/materials which are risky to supply are identified"]
["EL2.1.1",null,null,"Reviews of suppliers is not available."]
["EL2.1.2",null,null,"Reviews of suppliers  is available."]
["EL2.1.3",null,null,"Risky suppliers are identified."]
["EL2.1.4",null,null,"Corrective action plans are available for risky suppliers​."]
["EL2.1.5",null,null,"NA"]
["EL2.2",null,"Plans for critical suppliers/parts are reviewed"]
["EL2.1.1",null,null,"Long term securing plans are not developed for key critical suppliers."]
["EL2.1.2",null,null,"Long term securing plans are developed for key critical suppliers."]
["EL2.1.3",null,null,"Long term securing plans reviewed by leadership."]
["EL2.1.4",null,null,"Long term securing action plans are regular by leadership."]
["EL2.1.5",null,null,"NA"]
["EL2.3",null,"Alternative supply identified"]
["EL2.3.1",null,null,"No alternative plans exist"]
["EL2.3.2",null,null,"Alternative suppliers are identified"]
["EL2.3.3",null,null,"Plans exist for alternative supply for risky products"]
["EL2.3.4",null,null,"Plans for alternative suppliers are reviewed and updated"]
["EL2.3.5",null,null,"NA"]
["EL2.4",null,"Safety Stock management"]
["EL2.4.1",null,null,"Safety stock is not managed"]
["EL2.4.2",null,null,"Safety stock quantities are identified"]
["EL2.4.3",null,null,"Safety stock is part of build plan"]
["EL2.4.4",null,null,"Warehouse(s) are effectively managed to minimize risk"]
["EL2.4.5",null,null,"NA"]
["EL3.0","Shipping process is organized and tracked"]
["EL3.1",null,"Shipping process is described"]
["EL3.1.1",null,null,"No standard procedures for shipping operations exist."]
["EL3.1.2",null,null,"Standard procedures for shipping operations exist."]
["EL3.1.3",null,null,"Standard instructions for shipping operations exist."]
["EL3.1.4",null,null,"Shipping standards are effectively trained and executed."]
["EL3.1.5",null,null,"NA"]
["EL3.2",null,"Shipping process integrates milestone operations"]
["EL3.2.1",null,null,"Shipping milestones are not defined."]
["EL3.2.2",null,null,".Shipping milestones are defined"]
["EL3.2.3",null,null,"Shipping Milestones are tracked and communicated."]
["EL3.2.4",null,null,"Potential problems are identified and mitigated before affecting customers."]
["EL3.2.5",null,null,"NA"]
["EL3.3",null,"Packaging is labelled properly"]
["EL3.3.1",null,null,"Packaging and labeling failure modes are not identified in the PFEMA."]
["EL3.3.2",null,null,"Packaging and labeling failure modes are identified in the PFEMA."]
["EL3.3.3",null,null,"Packaging and labeling controls are in place."]
["EL3.3.4",null,null,"Strong controls are in place to prevent packaging and labeling issues."]
["EL3.3.5",null,null,"NA"]
["EL3.4",null,"EDI communication is valid with customer"]
["EL3.4.1",null,null,"No EDI process is in place."]
["EL3.4.2",null,null,"EDI process is in place."]
["EL3.4.3",null,null,"Back up plan in place and has been tested."]
["EL3.4.4",null,null,"No EDI issues exist."]
["EL3.4.5",null,null,"NA"]
["ELE","Indicators are defined and tracked to ensure effectiveness and efficiency of external logistic management"]
["ELE.1",null,"Indicators concerning the supply process: Fill rate, Service rate, and Logistics."]
["ELE.1.1",null,null,"No logistics metrics are tracked"]
["ELE.1.2",null,null,"Logistics metrics are defined"]
["ELE.1.3",null,null,"Metrics up to date and displayed"]
["ELE.1.4",null,null,"Logistic metrics are part of management review"]
["ELE.1.5",null,null,"NA"]

{"sheet":"AP","index":27,"n_rows":85,"n_cols":4,"rows_kept":85,"cut":false,"hidden":true,"merged":[]}
[{"$f":"\"Revision \"&'Rev History'!B6","v":"Revision v4.04"}]
["AP","Advance Product Quality Planning "]
[]
["AP1.0","Advance Planning"]
["AP1.1",null,"Special Characteristics are Defined"]
["AP1.1.1",null,null,"Flow of Special Characteristic from DFMEA to  PFMEA is not assured"]
["AP1.1.2",null,null,"A process is defined to assure special characteristics flow to all quality documents"]
["AP1.1.3",null,null,"Special Characteristic flow to PFMEA is assured"]
["AP1.1.4",null,null,"Compliant to IATF Product safety clause 4.4.1.1 & 4.4.1.2"]
["AP1.1.5",null,null,"NA"]
["AP1.2",null,"Testing and Gage plan"]
["AP1.2.1",null,null,"No Testing  and/or  Gage Plan"]
["AP1.2.2",null,null,"A Test and gage plan is developed"]
["AP1.2.3",null,null,"The Test and gage plan has been evaluated for risk"]
["AP1.2.4",null,null,"The Test and gage plan has little or no risk"]
["AP1.2.5",null,null,"NA"]
["AP1.3",null,"Equipment, tooling and Facility requirements"]
["AP1.3.1",null,null,"No plan developed for Equipment, Tooling and/or Facilities"]
["AP1.3.2",null,null,"A plan for Equipment, Tooling and Facilities is developed"]
["AP1.3.3",null,null,"The plan for Equipment, Tooling & Facilities has been evaluated for risk"]
["AP1.3.4",null,null,"The plan for Equipment, Tooling & Facilities has little or no risk"]
["AP1.3.5",null,null,"NA"]
["AP1.4",null,"Team feasibility and Management commitment"]
["AP1.4.1",null,null,"No  team is assigned to the project"]
["AP1.4.2",null,null,"The product quality team has been identified and has management support"]
["AP1.4.3",null,null,"The product quality team has concluded the project is feasible with recommended changes"]
["AP1.4.4",null,null,"The product quality team has concluded the project is feasible with no changes"]
["AP1.4.5",null,null,"NA"]
["AP2.0","Process Design and Development"]
["AP2.1",null,"Process Failure Mode and Effects Analysis (PFMEA)"]
["AP2.1.1",null,null,"No Process Flow diagram and/or PFMEA is available"]
["AP2.1.2",null,null,"The process flow diagram & PFMEA cover the entire process from receiving to shipping"]
["AP2.1.3",null,null,"The PFMEA identifies special characteristics for regulations and safety"]
["AP2.1.4",null,null,"The PFMEA satisfies AIAG requirements and is effective"]
["AP2.1.5",null,null,"NA"]
["AP2.2",null,"Control Plan"]
["AP2.2.1",null,null,"No control plan is available"]
["AP2.2.2",null,null,"All controls identified in the PFMEA are included in the control plan"]
["AP2.2.3",null,null,"All gages and test equipment specified in the control plan are available"]
["AP2.2.4",null,null,"The pre production and production control plans satisfy AIAG requirements"]
["AP2.2.5",null,null,"NA"]
["AP2.3",null,"Product / Process Quality System Review"]
["AP2.3.1",null,null,"No review of the Quality Management System (QMS) has been conducted."]
["AP2.3.2",null,null,"Procedural changes have been identified to update the QMS to produce the product."]
["AP2.3.3",null,null,"Procedural changes to the QMS required to produce the product have been implemented."]
["AP2.3.4",null,null,"The Quality system satisfies IATF16949 requirements and is effective."]
["AP2.3.5",null,null,"NA"]
["AP2.4",null,"Packaging Standards and Specifications"]
["AP2.4.1",null,null,"Packaging requirements are not understood"]
["AP2.4.2",null,null,"Packaging requirements are incorporated into packaging specifications."]
["AP2.4.3",null,null,"Packaging design is complete and assures product characteristics remain unchanged."]
["AP2.4.4",null,null,"The PFMEA comprehends risk in packaging and all material handling."]
["AP2.4.5",null,null,"NA"]
["AP3.0","Product and Process Validation"]
["AP3.1",null,"Measurement System Analysis"]
["AP3.1.1",null,null,"Measurement system analysis has not been completed"]
["AP3.1.2",null,null,"The monitoring and measurement devices are effectively checking identified characteristics."]
["AP3.1.3",null,null,"The analytical methods and acceptance criteria conform to those in reference manuals on MSA"]
["AP3.1.4",null,null,"AITF 16949:2017 clause 7.1.5.1.1 Measurement Systems Analysis is met."]
["AP3.1.5",null,null,"NA"]
["AP3.2",null,"Packaging Validation"]
["AP3.2.1",null,null,"Test shipments are not complete"]
["AP3.2.2",null,null,"Test shipments are planned."]
["AP3.2.3",null,null,"Test shipments with normal transportation are completed"]
["AP3.2.4",null,null,"Packaging evaluation of effectiveness is complete"]
["AP3.2.5",null,null,"NA"]
["AP3.3",null,"PPAP approval"]
["AP3.3.1",null,null,"PPAP approval is not complete."]
["AP3.3.2",null,null,"All PPAP requirements are defined and understood."]
["AP3.3.3",null,null,"The PPAP is prepared and submitted."]
["AP3.3.4",null,null,"The PPAP meets the AIAG standard."]
["AP3.3.5",null,null,"NA"]
["AP3.4",null,"Significant Production Run"]
["AP3.4.1",null,null,"No Significant Production Run has been conducted"]
["AP3.4.2",null,null,"Production Run w/ production tools, equipment, gages & Environment completed"]
["AP3.4.3",null,null,"Production Run meets production rate and quality objectives."]
["AP3.4.4",null,null,"Sample production parts meet all requirements"]
["AP3.4.5",null,null,"NA"]
["APE","Effectiveness"]
["APE.1",null,"Effectiveness measure"]
["AP4.1.1",null,null,"No feedback from APQP process is available"]
["AP4.1.2",null,null,"Data from all significant APQP process is available for improvement initiatives"]
["AP4.1.3",null,null,"Lessons learned and Best practices are documented"]
["AP4.1.4",null,null,"The metrics for APQP show the process is effective."]
["AP4.1.5",null,null,"NA"]

{"sheet":"AQ","index":28,"n_rows":85,"n_cols":4,"rows_kept":85,"cut":false,"hidden":true,"merged":[]}
[{"$f":"\"Revision \"&'Rev History'!B6","v":"Revision v4.04"}]
["AQ","Automotive Quality Standards"]
[]
["AQ1.0","Quality Management system 1-6"]
["AQ1.1",null,"General requirements"]
["AQ1.1.1",null,null,"No standard in place"]
["AQ1.1.2",null,null,"Process approach using Plan-Do-Check-Act"]
["AQ1.1.3",null,null,"Plans and actions  address risk & opportunities"]
["AQ1.1.4",null,null,"The IATF standard is aligned with the organization's quality system"]
["AQ1.1.5",null,null,"NA"]
["AQ1.2",null,"Context of the Organization Clause 4"]
["AQ1.2.1",null,null,"A list of internal and external issues is identified"]
["AQ1.2.2",null,null,"Documented information on interested parties is available"]
["AQ1.2.3",null,null,"A Quality Manual is available"]
["AQ1.2.4",null,null,"Key process maps are developed"]
["AQ1.2.5",null,null,"NA"]
["AQ1.3",null,"Leadership Clause 5"]
["AQ1.3.1",null,null,"Management review agenda's and minutes are available"]
["AQ1.3.2",null,null,"Customer satisfaction objectives and metrics are available"]
["AQ1.3.3",null,null,"The quality policy is understood within the organization"]
["AQ1.3.4",null,null,"Job responsibilities and Authorities are understood"]
["AQ1.3.5",null,null,"NA"]
["AQ1.4",null,"Planning Clause 6"]
["AQ1.4.1",null,null,"Risk analysis is both reactive and proactive"]
["AQ1.4.2",null,null,"Actions to address risk and opportunities is documented"]
["AQ1.4.3",null,null,"A process is defined to set quality objectives"]
["AQ1.4.4",null,null,"Changes are planned and systematic"]
["AQ1.4.5",null,null,"NA"]
["AQ2.0","Support and Operation Clauses 7 & 8"]
["AQ2.1",null,"Resources 7.1   Competence 7.2"]
["AQ2.1.1",null,null,"Organization has the people necessary for effective QMS"]
["AQ2.1.2",null,null,"Facilities and equipment support product realization"]
["AQ2.1.3",null,null,"Knowledge is maintained and available"]
["AQ2.1.4",null,null,"Evidence of competence is available"]
["AQ2.1.5",null,null,"NA"]
["AQ2.2",null,"Awareness 7.3  Communication 7.4  Documentation 7.5"]
["AQ2.1.1",null,null,"Employees are aware of their impact on quality"]
["AQ2.1.2",null,null,"Processes are documented that motivate achievement of objectives"]
["AQ2.1.3",null,null,"A process for communication is documented"]
["AQ2.1.4",null,null,"Documentation required by QMS is maintained"]
["AQ2.1.5",null,null,"NA"]
["AQ2.3",null,"Operation Planning 8.1  Requirements 8.2  Design 8.3"]
["AQ2.3.1",null,null,"A process for change management is effective"]
["AQ2.3.2",null,null,"A process for Customer change approval is in place"]
["AQ2.3.3",null,null,"Customer product specifications, standards and requirements are documented"]
["AQ2.3.4",null,null,"Design outputs are verified against special characteristic design inputs "]
["AQ2.3.5",null,null,"NA"]
["AQ2.4",null,"External 8.4  Provision 8.5 Release 8.6  Controls 8.7"]
["AQ2.4.1",null,null,"External provided products and processes are evaluated"]
["AQ2.4.2",null,null,"Organizational process controls are implemented for all operations"]
["AQ2.4.3",null,null,"The organization assures product requirements are met prior to release to customer"]
["AQ2.4.4",null,null,"An effective process for handling non conformity is implemented."]
["AQ2.4.5",null,null,"NA"]
["AQ3.0","Performance & Improvement Clauses 9 & 10"]
["AQ3.1",null,"Monitoring"]
["AQ3.1.1",null,null,"The organization has determined methods for measurement, analysis and evaluation to insure results"]
["AQ3.1.2",null,null,"Process control checks are documented "]
["AQ3.1.3",null,null,"Customer satisfaction is measured"]
["AQ3.1.4",null,null,"Performance  and effectiveness of the QMS is measured"]
["AQ3.1.5",null,null,"NA"]
["AQ3.2",null,"Internal Audit 9.2"]
["AQ3.2.1",null,null,"No internal audit plan"]
["AQ3.2.2",null,null,"Internal QMS audits are planned and conducted."]
["AQ3.2.3",null,null,"Auditors are trained"]
["AQ3.2.4",null,null,"Effectiveness of the audit program is part of management review"]
["AQ3.2.5",null,null,"NA"]
["AQ3.3",null,"Management Review 9.3"]
["AQ3.3.1",null,null,"Top management reviews are scheduled and conducted"]
["AQ3.3.2",null,null,"Management review inputs meet IAFT16949 requirements"]
["AQ3.3.3",null,null,"Management review outputs meet IAFT16949 requirements"]
["AQ3.3.4",null,null,"Management review action plans address performance issues"]
["AQ3.3.5",null,null,"NA"]
["AQ3.4",null,"Improvement Clause 10"]
["AQ3.4.1",null,null,"The organization has identified improvement actions"]
["AQ3.4.2",null,null,"The organization has a standard problem solving approach"]
["AQ3.4.3",null,null,"Error proofing devices are tested"]
["AQ3.4.4",null,null,"A process for continuous improvement is effective"]
["AQ3.4.5",null,null,"NA"]
["AQE","Effectiveness"]
["AQE.1",null,"IAFT 16949 Certification"]
["AQE.1.1",null,null,"The supplier is not certified to the IATF standard"]
["AQE.1.2",null,null,"The supplier has completed an IATF audit and working on nonconformances"]
["AQE.1.3",null,null,"The supplier has been certified to the IATF standard via 2nd party"]
["AQE.1.4",null,null,"The supplier has been certified to the IATF standard via 3rd party"]
["AQE.1.5",null,null,"NA"]

{"sheet":"CQI-9 Heat Treat Audit","index":29,"n_rows":23,"n_cols":13,"rows_kept":23,"cut":false,"hidden":true,"merged":[[20,12,22,12],[5,11,5,12],[6,12,7,12],[8,12,10,12],[11,12,13,12],[14,12,16,12],[17,12,19,12],[20,7,22,7],[8,8,10,8],[8,9,10,9],[8,10,10,10],[8,11,10,11],[11,8,13,8],[14,8,16,8],[14,9,16,9],[14,10,16,10],[14,11,16,11],[20,8,22,8],[20,9,22,9],[20,10,22,10],[20,11,22,11],[17,11,19,11],[17,10,19,10],[20,6,22,6],[8,6,10,6],[11,6,13,6],[14,6,16,6],[17,6,19,6],[11,0,13,0],[11,3,13,3],[11,5,13,5],[17,8,19,8],[17,9,19,9],[17,5,19,5],[11,1,13,2],[11,7,13,7],[14,7,16,7],[17,7,19,7],[11,9,13,9],[20,5,22,5],[20,3,22,3],[14,0,16,0],[14,3,16,3],[14,5,16,5],[17,0,19,0],[17,3,19,3],[20,0,22,0],[14,1,16,2],[17,1,19,2],[20,1,22,2],[8,1,10,2],[6,4,7,4],[6,5,7,5],[2,5,4,5],[11,11,13,11],[6,6,7,6],[6,7,7,7],[6,8,7,8],[6,9,7,9],[6,10,7,10],[6,11,7,11],[11,10,13,10],[8,7,10,7],[0,11,0,12],[8,0,10,0],[8,3,10,3],[8,5,10,5],[0,0,0,1],[1,0,1,1],[2,0,2,1],[3,0,3,1],[6,1,7,2],[0,2,0,3],[1,2,1,3],[2,2,2,3],[3,2,3,3],[5,0,5,3],[6,0,7,0],[6,3,7,3]]}
["Date: ",null,{"$f":"IF(AND(ISBLANK('MCA Header'!B8),ISBLANK('MCA Header'!B12)),\"\",IF('MCA Input Form'!B1=\"Audit Type: Self Assessment\",'MCA Header'!B8,'MCA Header'!B12))","v":""},null,null,null,null,null,null,null,null,{"$f":"\"Revision \"&'Rev History'!B6","v":"Revision v4.04"}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('MCA Header'!B4),\"\",'MCA Header'!B4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F56)<>COUNT(A9:A56),\"R - Incomplete\",IF(OR(COUNTIF(F9:F56,\"Fail\")>0,COUNTIF(F9:F56,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F56,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["CQI-9 Heat Treat Process Specific Audit"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or \nPass/Fail)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective Action Plan Observations"]
[]
[1,"Has the supplier completed the CQI-9 self assessment?",null,"Review a copy of the latest CQI-9 Self Assessment","Pass: Supplier has evidence of a CQI-9 Heat treat Assessment"]
[]
[null,null,null,null,"Fail: No CQI-9 Heat Treat Assessment"]
[2,"Is there evidence that the supplier completes an annual self-assessment?",null,"Look for multiple years of CQI-9 Assessments.  Review Audit/Assessment schedule","Pass: Supplier has multiple CQI-9 Self Assessments available, or a Schedule for future assessments"]
[]
[null,null,null,null,"Fail: Supplier has no CQI-9 Self Assessment or has only one with no Audit Schdule"]
[3,"Has the supplier completed a Corrective Action Plan (CAP) for all \"Not Satisfactory\" findings?\nDoes the CAP identify the responsible person and the date for completion?\nIs there evidence that the CAP is a living document?",null,"Review the Corrective Active Plan Section of the CQI-9 Assessment","Green: CAP available for all Not Satifactory ratings with responsible persons, due dates and updates evident"]
[null,null,null,null,"Yellow: CAP available without responsible persons, due dates or updates"]
[null,null,null,null,"Red: No CAP available"]
[4,"Have all \"Needs Immediate Action\" findings been corrected?",null,"Verify All \"Needs Immediate Action\" items have been addressed","Pass: \"Needs Immediate Action\" findings all addressed with evidence"]
[]
[null,null,null,null,"Fail: Any \"Needs Immediate Action\" findings remain unaddressed"]
[5,"The supplier must complete the Job Audit section of CQI-9 for the process being audited.",null,null,"Pass: Job Audit Section Complete"]
[]
[null,null,null,null,"Fail: Job Audit Section Not Complete"]

{"sheet":"CQI-11 Plating Audit","index":30,"n_rows":23,"n_cols":13,"rows_kept":23,"cut":false,"hidden":true,"merged":[[5,0,5,3],[20,12,22,12],[5,11,5,12],[6,12,7,12],[8,12,10,12],[11,12,13,12],[14,12,16,12],[17,12,19,12],[6,0,7,0],[6,3,7,3],[6,4,7,4],[6,5,7,5],[6,1,7,2],[8,0,10,0],[8,3,10,3],[8,5,10,5],[11,0,13,0],[11,3,13,3],[11,5,13,5],[8,1,10,2],[11,1,13,2],[20,0,22,0],[20,3,22,3],[20,5,22,5],[14,0,16,0],[14,3,16,3],[14,5,16,5],[17,0,19,0],[17,3,19,3],[17,5,19,5],[14,1,16,2],[17,1,19,2],[20,1,22,2],[20,6,22,6],[6,6,7,6],[8,6,10,6],[11,6,13,6],[14,6,16,6],[17,6,19,6],[6,7,7,7],[6,8,7,8],[6,9,7,9],[6,10,7,10],[6,11,7,11],[8,7,10,7],[8,8,10,8],[8,9,10,9],[8,10,10,10],[8,11,10,11],[11,7,13,7],[11,8,13,8],[11,9,13,9],[11,10,13,10],[11,11,13,11],[14,7,16,7],[14,8,16,8],[14,9,16,9],[14,10,16,10],[14,11,16,11],[17,7,19,7],[17,8,19,8],[17,9,19,9],[17,10,19,10],[17,11,19,11],[20,7,22,7],[20,8,22,8],[20,9,22,9],[20,10,22,10],[20,11,22,11],[0,11,0,12],[0,0,0,1],[1,0,1,1],[2,0,2,1],[3,0,3,1],[0,2,0,3],[1,2,1,3],[2,2,2,3],[3,2,3,3],[2,5,4,5]]}
["Date: ",null,{"$f":"IF(AND(ISBLANK('MCA Header'!B8),ISBLANK('MCA Header'!B12)),\"\",IF('MCA Input Form'!B1=\"Audit Type: Self Assessment\",'MCA Header'!B8,'MCA Header'!B12))","v":""},null,null,null,null,null,null,null,null,{"$f":"\"Revision \"&'Rev History'!B6","v":"Revision v4.04"}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('MCA Header'!B4),\"\",'MCA Header'!B4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F56)<>COUNT(A9:A56),\"R - Incomplete\",IF(OR(COUNTIF(F9:F56,\"Fail\")>0,COUNTIF(F9:F56,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F56,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["CQI-11 Plating Process Specific Audit"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or \nPass/Fail)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
[1,"Has the supplier completed the CQI-11 self assessment?",null,"Review a copy of the latest CQI-11 Self Assessment","Pass: Supplier has evidence of a CQI-11 Plating Assessment"]
[]
[null,null,null,null,"Fail: No CQI-11 Plating Assessment"]
[2,"Is there evidence that the supplier completes an annual self-assessment?",null,"Look for multiple years of CQI-11 Assessments.  Review Audit/Assessment schedule","Pass: Supplier has multiple CQI-11 Self Assessments available, or a Schedule for future assessments"]
[]
[null,null,null,null,"Fail: Supplier has no CQI-11 Self Assessment or has only one with no Audit Schdule"]
[3,"Has the supplier completed a Corrective Action Plan (CAP) for all \"Not Satisfactory\" findings?\nDoes the CAP identify the responsible person and the date for completion?\nIs there evidence that the CAP is a living document?",null,"Review the Corrective Active Plan Section of the CQI-11 Assessment","Green: CAP available for all Not Satifactory ratings with responsible persons, due dates and updates evident"]
[null,null,null,null,"Yellow: CAP available without responsible persons, due dates or updates"]
[null,null,null,null,"Red: No CAP available"]
[4,"Have all \"Needs Immediate Action\" findings been corrected?",null,"Verify All \"Needs Immediate Action\" items have been addressed","Pass: \"Needs Immediate Action\" findings all addressed with evidence"]
[]
[null,null,null,null,"Fail: Any \"Needs Immediate Action\" findings remain unaddressed"]
[5,"The supplier must complete the Job Audit section of CQI-11 for the process being audited. ",null,null,"Pass: Job Audit Section Complete"]
[]
[null,null,null,null,"Fail: Job Audit Section Not Complete"]

{"sheet":"CQI-12 Coating Audit","index":31,"n_rows":23,"n_cols":13,"rows_kept":23,"cut":false,"hidden":true,"merged":[[20,12,22,12],[5,11,5,12],[6,12,7,12],[8,12,10,12],[11,12,13,12],[14,12,16,12],[17,12,19,12],[2,5,4,5],[6,0,7,0],[6,3,7,3],[6,4,7,4],[6,5,7,5],[3,0,3,1],[3,2,3,3],[6,1,7,2],[5,0,5,3],[8,0,10,0],[8,3,10,3],[8,5,10,5],[11,0,13,0],[11,3,13,3],[11,5,13,5],[8,1,10,2],[11,1,13,2],[17,6,19,6],[20,0,22,0],[20,3,22,3],[20,5,22,5],[14,0,16,0],[14,3,16,3],[14,5,16,5],[17,0,19,0],[17,3,19,3],[17,5,19,5],[14,1,16,2],[17,1,19,2],[20,1,22,2],[8,10,10,10],[8,11,10,11],[6,7,7,7],[6,8,7,8],[6,9,7,9],[6,10,7,10],[6,11,7,11],[14,10,16,10],[14,11,16,11],[11,7,13,7],[11,8,13,8],[11,9,13,9],[11,10,13,10],[11,11,13,11],[20,10,22,10],[20,11,22,11],[17,7,19,7],[17,8,19,8],[17,9,19,9],[17,10,19,10],[17,11,19,11],[2,0,2,1],[2,2,2,3],[20,7,22,7],[20,8,22,8],[20,9,22,9],[14,7,16,7],[14,8,16,8],[14,9,16,9],[8,7,10,7],[8,8,10,8],[8,9,10,9],[20,6,22,6],[6,6,7,6],[8,6,10,6],[11,6,13,6],[14,6,16,6],[0,11,0,12],[0,0,0,1],[0,2,0,3],[1,0,1,1],[1,2,1,3]]}
["Date: ",null,{"$f":"IF(AND(ISBLANK('MCA Header'!B8),ISBLANK('MCA Header'!B12)),\"\",IF('MCA Input Form'!B1=\"Audit Type: Self Assessment\",'MCA Header'!B8,'MCA Header'!B12))","v":""},null,null,null,null,null,null,null,null,{"$f":"\"Revision \"&'Rev History'!B6","v":"Revision v4.04"}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('MCA Header'!B4),\"\",'MCA Header'!B4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F56)<>COUNT(A9:A56),\"R - Incomplete\",IF(OR(COUNTIF(F9:F56,\"Fail\")>0,COUNTIF(F9:F56,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F56,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["CQI-12 Coating Process Specific Audit"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or \nPass/Fail)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
[1,"Has the supplier completed the CQI-12 self assessment?",null,"Review a copy of the latest CQI-12 Self Assessment","Pass: Supplier has evidence of a CQI-12 Coating Assessment"]
[]
[null,null,null,null,"Fail: No CQI-12 Coating Assessment"]
[2,"Is there evidence that the supplier completes an annual self-assessment?",null,"Look for multiple years of CQI-12 Assessments.  Review Audit/Assessment schedule","Pass: Supplier has multiple CQI-12 Self Assessments available, or a Schedule for future assessments"]
[]
[null,null,null,null,"Fail: Supplier has no CQI-12 Self Assessment or has only one with no Audit Schdule"]
[3,"Has the supplier completed a Corrective Action Plan (CAP) for all \"Not Satisfactory\" findings?\nDoes the CAP identify the responsible person and the date for completion?\nIs there evidence that the CAP is a living document?",null,"Review the Corrective Active Plan Section of the CQI-12 Assessment","Green: CAP available for all Not Satifactory ratings with responsible persons, due dates and updates evident"]
[null,null,null,null,"Yellow: CAP available without responsible persons, due dates or updates"]
[null,null,null,null,"Red: No CAP available"]
[4,"Have all \"Needs Immediate Action\" findings been corrected?",null,"Verify All \"Needs Immediate Action\" items have been addressed","Pass: \"Needs Immediate Action\" findings all addressed with evidence"]
[]
[null,null,null,null,"Fail: Any \"Needs Immediate Action\" findings remain unaddressed"]
[5,"The supplier must complete the Job Audit section of CQI-12 for the process being audited. ",null,null,"Pass: Job Audit Section Complete"]
[]
[null,null,null,null,"Fail: Job Audit Section Not Complete"]

{"sheet":"CQI-15 Welding Audit","index":32,"n_rows":23,"n_cols":13,"rows_kept":23,"cut":false,"hidden":true,"merged":[[20,12,22,12],[5,11,5,12],[6,12,7,12],[8,12,10,12],[11,12,13,12],[14,12,16,12],[17,12,19,12],[2,5,4,5],[6,0,7,0],[6,3,7,3],[6,4,7,4],[6,5,7,5],[3,0,3,1],[3,2,3,3],[6,1,7,2],[5,0,5,3],[8,0,10,0],[8,3,10,3],[8,5,10,5],[11,0,13,0],[11,3,13,3],[11,5,13,5],[8,1,10,2],[11,1,13,2],[17,6,19,6],[20,0,22,0],[20,3,22,3],[20,5,22,5],[14,0,16,0],[14,3,16,3],[14,5,16,5],[17,0,19,0],[17,3,19,3],[17,5,19,5],[14,1,16,2],[17,1,19,2],[20,1,22,2],[8,10,10,10],[8,11,10,11],[6,7,7,7],[6,8,7,8],[6,9,7,9],[6,10,7,10],[6,11,7,11],[14,10,16,10],[14,11,16,11],[11,7,13,7],[11,8,13,8],[11,9,13,9],[11,10,13,10],[11,11,13,11],[20,10,22,10],[20,11,22,11],[17,7,19,7],[17,8,19,8],[17,9,19,9],[17,10,19,10],[17,11,19,11],[2,0,2,1],[2,2,2,3],[20,7,22,7],[20,8,22,8],[20,9,22,9],[14,7,16,7],[14,8,16,8],[14,9,16,9],[8,7,10,7],[8,8,10,8],[8,9,10,9],[20,6,22,6],[6,6,7,6],[8,6,10,6],[11,6,13,6],[14,6,16,6],[0,11,0,12],[0,0,0,1],[0,2,0,3],[1,0,1,1],[1,2,1,3]]}
["Date: ",null,{"$f":"IF(AND(ISBLANK('MCA Header'!B8),ISBLANK('MCA Header'!B12)),\"\",IF('MCA Input Form'!B1=\"Audit Type: Self Assessment\",'MCA Header'!B8,'MCA Header'!B12))","v":""},null,null,null,null,null,null,null,null,{"$f":"\"Revision \"&'Rev History'!B6","v":"Revision v4.04"}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('MCA Header'!B4),\"\",'MCA Header'!B4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F56)<>COUNT(A9:A56),\"R - Incomplete\",IF(OR(COUNTIF(F9:F56,\"Fail\")>0,COUNTIF(F9:F56,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F56,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["CQI-15 Welding Process Specific Audit"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or \nPass/Fail)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
[1,"Has the supplier completed the CQI-15 self assessment?",null,"Review a copy of the latest CQI-15 Self Assessment","Pass: Supplier has evidence of a CQI-15 Welding Assessment"]
[]
[null,null,null,null,"Fail: No CQI-15 Welding Assessment"]
[2,"Is there evidence that the supplier completes an annual self-assessment?",null,"Look for multiple years of CQI-15 Assessments.  Review Audit/Assessment schedule","Pass: Supplier has multiple CQI-15 Self Assessments available, or a Schedule for future assessments"]
[]
[null,null,null,null,"Fail: Supplier has no CQI-15 Self Assessment or has only one with no Audit Schdule"]
[3,"Has the supplier completed a Corrective Action Plan (CAP) for all \"Not Satisfactory\" findings?\nDoes the CAP identify the responsible person and the date for completion?\nIs there evidence that the CAP is a living document?",null,"Review the Corrective Active Plan Section of the CQI-15 Assessment","Green: CAP available for all Not Satifactory ratings with responsible persons, due dates and updates evident"]
[null,null,null,null,"Yellow: CAP available without responsible persons, due dates or updates"]
[null,null,null,null,"Red: No CAP available"]
[4,"Have all \"Needs Immediate Action\" findings been corrected?",null,"Verify All \"Needs Immediate Action\" items have been addressed","Pass: \"Needs Immediate Action\" findings all addressed with evidence"]
[]
[null,null,null,null,"Fail: Any \"Needs Immediate Action\" findings remain unaddressed"]
[5,"The supplier must complete the Job Audit section of CQI-15 for the process being audited. ",null,null,"Pass: Job Audit Section Complete"]
[]
[null,null,null,null,"Fail: Job Audit Section Not Complete"]

{"sheet":"CQI-17 Soldering Audit","index":33,"n_rows":23,"n_cols":13,"rows_kept":23,"cut":false,"hidden":true,"merged":[[20,12,22,12],[5,11,5,12],[6,12,7,12],[8,12,10,12],[11,12,13,12],[14,12,16,12],[17,12,19,12],[2,5,4,5],[6,0,7,0],[6,3,7,3],[6,4,7,4],[6,5,7,5],[3,0,3,1],[3,2,3,3],[6,1,7,2],[5,0,5,3],[8,0,10,0],[8,3,10,3],[8,5,10,5],[11,0,13,0],[11,3,13,3],[11,5,13,5],[8,1,10,2],[11,1,13,2],[17,6,19,6],[20,0,22,0],[20,3,22,3],[20,5,22,5],[14,0,16,0],[14,3,16,3],[14,5,16,5],[17,0,19,0],[17,3,19,3],[17,5,19,5],[14,1,16,2],[17,1,19,2],[20,1,22,2],[8,10,10,10],[8,11,10,11],[6,7,7,7],[6,8,7,8],[6,9,7,9],[6,10,7,10],[6,11,7,11],[14,10,16,10],[14,11,16,11],[11,7,13,7],[11,8,13,8],[11,9,13,9],[11,10,13,10],[11,11,13,11],[20,10,22,10],[20,11,22,11],[17,7,19,7],[17,8,19,8],[17,9,19,9],[17,10,19,10],[17,11,19,11],[2,0,2,1],[2,2,2,3],[20,7,22,7],[20,8,22,8],[20,9,22,9],[14,7,16,7],[14,8,16,8],[14,9,16,9],[8,7,10,7],[8,8,10,8],[8,9,10,9],[20,6,22,6],[6,6,7,6],[8,6,10,6],[11,6,13,6],[14,6,16,6],[0,11,0,12],[0,0,0,1],[0,2,0,3],[1,0,1,1],[1,2,1,3]]}
["Date: ",null,{"$f":"IF(AND(ISBLANK('MCA Header'!B8),ISBLANK('MCA Header'!B12)),\"\",IF('MCA Input Form'!B1=\"Audit Type: Self Assessment\",'MCA Header'!B8,'MCA Header'!B12))","v":""},null,null,null,null,null,null,null,null,{"$f":"\"Revision \"&'Rev History'!B6","v":"Revision v4.04"}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('MCA Header'!B4),\"\",'MCA Header'!B4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F56)<>COUNT(A9:A56),\"R - Incomplete\",IF(OR(COUNTIF(F9:F56,\"Fail\")>0,COUNTIF(F9:F56,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F56,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["CQI-17 Soldering Process Specific Audit"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or \nPass/Fail)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
[1,"Has the supplier completed the CQI-17 self assessment?",null,"Review a copy of the latest CQI-17 Self Assessment","Pass: Supplier has evidence of a CQI-17 Soldering Assessment"]
[]
[null,null,null,null,"Fail: No CQI-17 Soldering Assessment"]
[2,"Is there evidence that the supplier completes an annual self-assessment?",null,"Look for multiple years of CQI-17 Assessments.  Review Audit/Assessment schedule","Pass: Supplier has multiple CQI-17 Self Assessments available, or a Schedule for future assessments"]
[]
[null,null,null,null,"Fail: Supplier has no CQI-17 Self Assessment or has only one with no Audit Schdule"]
[3,"Has the supplier completed a Corrective Action Plan (CAP) for all \"Not Satisfactory\" findings?\nDoes the CAP identify the responsible person and the date for completion?\nIs there evidence that the CAP is a living document?",null,"Review the Corrective Active Plan Section of the CQI-17 Assessment","Green: CAP available for all Not Satifactory ratings with responsible persons, due dates and updates evident"]
[null,null,null,null,"Yellow: CAP available without responsible persons, due dates or updates"]
[null,null,null,null,"Red: No CAP available"]
[4,"Have all \"Needs Immediate Action\" findings been corrected?",null,"Verify All \"Needs Immediate Action\" items have been addressed","Pass: \"Needs Immediate Action\" findings all addressed with evidence"]
[]
[null,null,null,null,"Fail: Any \"Needs Immediate Action\" findings remain unaddressed"]
[5,"The supplier must complete the Job Audit section of CQI-17 for the process being audited. ",null,null,"Pass: Job Audit Section Complete"]
[]
[null,null,null,null,"Fail: Job Audit Section Not Complete"]

{"sheet":"Aluminum Casting Audit","index":34,"n_rows":98,"n_cols":13,"rows_kept":98,"cut":false,"hidden":true,"merged":[[95,11,97,11],[95,12,97,12],[95,0,97,0],[95,1,97,2],[95,3,97,3],[95,5,97,5],[95,6,97,6],[95,7,97,7],[95,8,97,8],[95,9,97,9],[95,10,97,10],[89,11,91,11],[89,12,91,12],[92,0,94,0],[92,1,94,2],[92,3,94,3],[92,5,94,5],[92,6,94,6],[92,7,94,7],[92,8,94,8],[92,9,94,9],[92,10,94,10],[92,11,94,11],[92,12,94,12],[89,0,91,0],[89,1,91,2],[89,3,91,3],[89,5,91,5],[89,6,91,6],[89,7,91,7],[89,8,91,8],[89,9,91,9],[89,10,91,10],[83,11,85,11],[83,12,85,12],[86,0,88,0],[86,1,88,2],[86,3,88,3],[86,5,88,5],[86,6,88,6],[86,7,88,7],[86,8,88,8],[86,9,88,9],[86,10,88,10],[86,11,88,11],[86,12,88,12],[83,0,85,0],[83,1,85,2],[83,3,85,3],[83,5,85,5],[83,6,85,6],[83,7,85,7],[83,8,85,8],[83,9,85,9],[83,10,85,10],[77,11,79,11],[77,12,79,12],[80,0,82,0],[80,1,82,2],[80,3,82,3],[80,5,82,5],[80,6,82,6],[80,7,82,7],[80,8,82,8],[80,9,82,9],[80,10,82,10],[80,11,82,11],[80,12,82,12],[77,0,79,0],[77,1,79,2],[77,3,79,3],[77,5,79,5],[77,6,79,6],[77,7,79,7],[77,8,79,8],[77,9,79,9],[77,10,79,10],[71,11,73,11],[71,12,73,12],[74,0,76,0],[74,1,76,2],[74,3,76,3],[74,5,76,5],[74,6,76,6],[74,7,76,7],[74,8,76,8],[74,9,76,9],[74,10,76,10],[74,11,76,11],[74,12,76,12],[71,0,73,0],[71,1,73,2],[71,3,73,3],[71,5,73,5],[71,6,73,6],[71,7,73,7],[71,8,73,8],[71,9,73,9],[71,10,73,10],[65,11,67,11],[65,12,67,12],[68,0,70,0],[68,1,70,2],[68,3,70,3],[68,5,70,5],[68,6,70,6],[68,7,70,7],[68,8,70,8],[68,9,70,9],[68,10,70,10],[68,11,70,11],[68,12,70,12],[65,0,67,0],[65,1,67,2],[65,3,67,3],[65,5,67,5],[65,6,67,6],[65,7,67,7],[65,8,67,8],[65,9,67,9],[65,10,67,10],[59,11,61,11],[59,12,61,12],[62,0,64,0],[62,1,64,2],[62,3,64,3],[62,5,64,5],[62,6,64,6],[62,7,64,7],[62,8,64,8],[62,9,64,9],[62,10,64,10],[62,11,64,11],[62,12,64,12],[59,0,61,0],[59,1,61,2],[59,3,61,3],[59,5,61,5],[59,6,61,6],[59,7,61,7],[59,8,61,8],[59,9,61,9],[59,10,61,10],[53,11,55,11],[53,12,55,12],[56,0,58,0],[56,1,58,2],[56,3,58,3],[56,5,58,5],[56,6,58,6],[56,7,58,7],[56,8,58,8],[56,9,58,9],[56,10,58,10],[56,11,58,11],[56,12,58,12],[53,0,55,0],[53,1,55,2],[53,3,55,3],[53,5,55,5],[53,6,55,6],[53,7,55,7],[53,8,55,8],[53,9,55,9],[53,10,55,10],[47,11,49,11],[47,12,49,12],[50,0,52,0],[50,1,52,2],[50,3,52,3],[50,5,52,5],[50,6,52,6],[50,7,52,7],[50,8,52,8],[50,9,52,9],[50,10,52,10],[50,11,52,11],[50,12,52,12],[47,0,49,0],[47,1,49,2],[47,3,49,3],[47,5,49,5],[47,6,49,6],[47,7,49,7],[47,8,49,8],[47,9,49,9],[47,10,49,10],[41,11,43,11],[41,12,43,12],[44,0,46,0],[44,1,46,2],[44,3,46,3],[44,5,46,5],[44,6,46,6],[44,7,46,7],[44,8,46,8],[44,9,46,9],[44,10,46,10],[44,11,46,11],[44,12,46,12],[41,0,43,0],[41,1,43,2],[41,3,43,3],[41,5,43,5],[41,6,43,6],[41,7,43,7],[41,8,43,8],[41,9,43,9],[41,10,43,10],[38,12,40,12],[35,12,37,12],[32,12,34,12],[29,12,31,12],[26,12,28,12],[23,12,25,12],[6,12,7,12],[8,12,10,12],[11,12,13,12],[14,12,16,12],[17,12,19,12],[20,12,22,12],[5,11,5,12],[2,5,4,5],[6,11,7,11],[8,6,10,6],[8,7,10,7],[8,8,10,8],[8,9,10,9],[8,10,10,10],[8,11,10,11],[6,6,7,6],[6,7,7,7],[6,8,7,8],[6,9,7,9],[6,10,7,10],[6,0,7,0],[6,3,7,3],[6,4,7,4],[0,0,0,1],[0,2,0,3],[1,0,1,1],[1,2,1,3],[2,0,2,1],[2,2,2,3],[3,0,3,1],[3,2,3,3],[5,0,5,3],[6,1,7,2],[11,0,13,0],[11,3,13,3],[11,5,13,5],[17,5,19,5],[8,1,10,2],[11,1,13,2],[14,1,16,2],[17,1,19,2],[26,0,28,0],[26,3,28,3],[26,5,28,5],[14,0,16,0],[14,3,16,3],[14,5,16,5],[17,0,19,0],[17,3,19,3],[8,0,10,0],[8,3,10,3],[8,5,10,5],[29,0,31,0],[29,3,31,3],[29,5,31,5],[26,1,28,2],[29,1,31,2],[20,0,22,0],[20,3,22,3],[20,5,22,5],[23,0,25,0],[23,3,25,3],[23,5,25,5],[20,1,22,2],[23,1,25,2],[38,0,40,0],[38,3,40,3],[38,5,40,5],[32,0,34,0],[32,3,34,3],[32,5,34,5],[35,0,37,0],[35,3,37,3],[35,5,37,5],[32,1,34,2],[35,1,37,2],[38,1,40,2],[17,11,19,11],[14,6,16,6],[14,7,16,7],[14,8,16,8],[14,9,16,9],[14,10,16,10],[14,11,16,11],[11,6,13,6],[11,7,13,7],[11,8,13,8],[11,9,13,9],[11,10,13,10],[17,10,19,10],[11,11,13,11],[29,9,31,9],[17,6,19,6],[17,7,19,7],[17,8,19,8],[17,9,19,9],[29,10,31,10],[29,11,31,11],[26,6,28,6],[26,7,28,7],[26,8,28,8],[26,9,28,9],[26,10,28,10],[20,11,22,11],[23,6,25,6],[23,7,25,7],[23,8,25,8],[23,9,25,9],[23,10,25,10],[23,11,25,11],[20,6,22,6],[20,7,22,7],[20,8,22,8],[20,9,22,9],[20,10,22,10],[0,11,0,12],[38,11,40,11],[6,5,7,5],[38,6,40,6],[38,7,40,7],[38,8,40,8],[38,9,40,9],[38,10,40,10],[32,11,34,11],[35,6,37,6],[35,7,37,7],[35,8,37,8],[35,9,37,9],[35,10,37,10],[35,11,37,11],[32,6,34,6],[32,7,34,7],[32,8,34,8],[32,9,34,9],[32,10,34,10],[26,11,28,11],[29,6,31,6],[29,7,31,7],[29,8,31,8]]}
["Date: ",null,{"$f":"IF(AND(ISBLANK('MCA Header'!B8),ISBLANK('MCA Header'!B12)),\"\",IF('MCA Input Form'!B1=\"Audit Type: Self Assessment\",'MCA Header'!B8,'MCA Header'!B12))","v":""},null,null,null,null,null,null,null,null,{"$f":"\"Revision \"&'Rev History'!B6","v":"Revision v4.04"}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('MCA Header'!B4),\"\",'MCA Header'!B4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F53)<>COUNT(A9:A53),\"R - Incomplete\",IF(OR(COUNTIF(F9:F53,\"Fail\")>0,COUNTIF(F9:F53,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F53,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["Aluminum Casting Process Specific Audit"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or \nPass/Fail)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
[1,"Is the metal chemistry checked on an audit basis at the central furnace/cell furnace?",null,"Spectrograph Documentation","Pass: Metal Chemistry checked at central furnace"]
[]
[null,null,null,null,"Fail: Metal Chemistry not checked at central furnace"]
[2,"Is molten metal cleaned and degassed before transfer to holder?",null,"Flow Chart/Control Plan/documentation","Pass: Metal cleaned and degassed prior to transfer to holder"]
[]
[null,null,null,null,"Fail: Metal not cleaned and degassed prior to transfer to holder"]
[3,"Are vacuum gas samples taken and density determined by using weight in air vs. weight in water?",null,"Density should be a minimum of 2.65 g/cc. / Audit sheet documentation","Pass: Samples taken and density checked using air vs. water method"]
[]
[null,null,null,null,"Fail: Samples not taken and density not checked using air vs. water method"]
[4,"Is metal holding furnace at the cell capable of holding +/- 5 C degrees(+/-9 degrees F)? ",null,"Control Plan / Electronic or circular chart recorders","Pass: Temperature controlled at +/- 5 degrees C"]
[]
[null,null,null,null,"Fail: Temperature control range greater than +/- 5 degrees C"]
[5,"Will alarms sound if temp. is out of specification and will casting be scrap?",null,"Review PFMEA","Green: Temperature fault sounds alarm and part automatically scrapped"]
[null,null,null,null,"Yellow: Temperature fault sounds alarm and part is manually dispositioned"]
[null,null,null,null,"Red: No alarm sounds or part is not scrapped"]
[6,"Does the actual metal temperature set point match the set up sheet / process control plan?",null,"Visual observation on floor","Pass: Melt temperature set point matches set up sheet target"]
[]
[null,null,null,null,"Fail: Melt temperature set point does not match set up sheet target"]
[7,"Is scrap material not allowed to be charged directly into the machine holding furnace?",null,"Visual observation on floor","Pass: Scrap material only charged in central melt furnace"]
[]
[null,null,null,null,"Fail: Scrap material charged into holding furnace"]
[8,"Is the molten metal surface of the dip well and build up around the well kept clean?",null,"Visual observation on floor","Pass: Dip well cleanliness maintained"]
[]
[null,null,null,null,"Fail: Dip well cleanliness not well maintained"]
[9,"Is biscuit length(cold chamber only) monitored for each casting produced?",null,"Program monitoring","Pass: Cold chamber biscuit length monitored continously"]
[]
[null,null,null,null,"Fail: Cold chamber biscuit length not monitored for each castin product"]
[10,"Are cast-in-place inserts cleaned & heated before installing in the die?",null,"Flow Chart/Control Plan/documentation","Pass: Cast-in-place inserts cleaned & heated before installing in the die"]
[]
[null,null,null,null,"Fail: Cast-in-place inserts not cleaned & heated before installing in the die"]
[11,"Are shot end parameters audited to verify the machine is set up and performing to the process designed for the part?",null,"Control Plan/Documentation","Pass: Shot end parameters audited to verify the machine is set up and performing to the process"]
[]
[null,null,null,null,"Fail: Shot end parameters are not audited to verify the machine is set up and performing to the process"]
[12,"Is there evidence of metal spitting back out of the sleeve during the shot or being dragged back out of the sleeve during shot retract?",null,"Visual observation on floor","Pass: No metal evident near shot sleeve"]
[]
[null,null,null,null,"Fail: There is evidence of metal splitting back out of the sleeve during the shot or being dragged back out of the sleeve during shot retract"]
[13,"Is there water leaking out of the shot rod coupling or running out of the back of the sleeve?",null,"Visual observation on floor","Pass: No water leakage present"]
[]
[null,null,null,null,"Fail: There is water leaking out of the shot rod coupling or running out of the back of the sleeve"]
[14,"Is the die cast machine real time closed loop monitoring / alarm and/or automatic scrap features operating properly?",null,"Control Plan/PFMEA review","Pass: All error proofing verification is complete and error proofing running properly"]
[]
[null,null,null,null,"Fail: Closed loop monitoring, alarms or automatic scrap features are not operating properly"]
[15,"Is there a specific procedure for set up of die lube?",null,"Control Plan/PFMEA review","Green: Die lube procedure present and followed"]
[null,null,null,null,"Yellow: Die lube procedure present; no evidence of following"]
[null,null,null,null,"Red: No Die lube procedure present"]
[16,"Does the die appear to be reasonably free of excess external cooling water and die lube when it closes?",null,"Visual observation on floor","Pass: Die appears to be reasonably free of excess external cooling water and cie lube when it closes"]
[]
[null,null,null,null,"Fail: Die has excess external cooling wanter and/or die lube when it closes"]
[17,"Is there evidence of water, lube, or hydraulic fluid dripping into the die from above?",null,"Visual observation on floor","Pass: Clean environment above press - no contaminants dripping down"]
[]
[null,null,null,null,"Fail: Evidence of contamination dripping down onto die"]
[18,"Is there evidence of metal spitting out of the die during the shot?",null,"Visual observation on floor","Pass: No metal spitting out of die parting line"]
[]
[null,null,null,null,"Fail: Metal spitting out of die parting line"]
[19,"Are there set-up procedures for water, oil, air, electric, hydraulic lines for the dies?",null,"Visual observation for set-up records","Pass: Set up procedures present and followed"]
[]
[null,null,null,null,"Fail: Set up procedures not present or not followed"]
[20,"Are internal water lines inspected for blockage every time a die is taken out of service?",null,"Control Plan/PFMEA review and tooling procedures","Green: Water lines inspected each time die is serviced"]
[null,null,null,null,"Yellow: Water lines inspected on a regular basis but not at each service"]
[null,null,null,null,"Red: Water lines not physically inspected"]
[21,"Do all die water exit lines have flow meters?",null,"Visual observation on floor","Pass: All water lines have exit flow meters"]
[]
[null,null,null,null,"Fail: No flow meters or partial application of flow meters"]
[22,"Are water lines error proofed to eliminate the possibility to cross connect the lines? ",null,"Ask question / visually observe","Green: Water lines physically error proofed"]
[null,null,null,null,"Yellow: Water lines error proofed with visual controls"]
[null,null,null,null,"Red: No error proofing of water lines"]
[23,"Are die temperatures base lined and audited?",null,"Control Plan/PFMEA review","Pass: Die temperatures base lined and audited"]
[]
[null,null,null,null,"Fail: Die temperatures NOT base lined and/or audited"]
[24,"Are computer programs or mechanical limits protected from non-authorized changes?",null,"Look for enclosed and locked cabinets for computer programs","Pass: Lock out or password protection present"]
[]
[null,null,null,null,"Fail: No lock out and/or password protection present"]
[25,"Are castings totally dry before going into air decay leak testing?",null,"Flow Chart/Control Plan/ visual observation","Pass: Castings are dry before leak test"]
[]
[null,null,null,null,"Fail: Castings are not dry before leak test"]
[26,"Are castings 100% air decay leak tested",null,"Flow Chart/Control Plan/documentation","Pass: 100% air pressure decay leak test is used"]
[]
[null,null,null,null,"Fail: No air leak test or audit leak test"]
[27,"Does air decay equipment have temperature control and adjustment?",null,"Ask question","Pass: Pressure decay leak testers have temperature compensation control systems"]
[]
[null,null,null,null,"Fail: Pressure decay leak testers do not have temperature compensation control systems"]
[28,"Is there a certified leak test master?",null,"Visual observation of Masters","Pass: Certified leak test master available"]
[]
[null,null,null,null,"Fail: No Master available or master un-certified"]
[29,"Is there a water dunk test available for determining the location of air decay leakers on pre-machined and finished machined (customer return) castings?",null,"Visual Inspection","Pass: Leak location and analysis tools available"]
[]
[null,null,null,null,"Fail: No leak location and/or analysis tools available"]
[30,"Does the leak test stamp an accepted part?",null,"Visual Inspection","Pass: Leak test marks/identifies passing part"]
[]
[null,null,null,null,"Fail: No identification mark added to passing part"]

{"sheet":"Assembly Audit","index":35,"n_rows":26,"n_cols":13,"rows_kept":26,"cut":false,"hidden":true,"merged":[[23,12,25,12],[20,12,22,12],[5,11,5,12],[6,12,7,12],[8,12,10,12],[11,12,13,12],[14,12,16,12],[17,12,19,12],[17,11,19,11],[23,11,25,11],[20,11,22,11],[2,5,4,5],[6,0,7,0],[6,3,7,3],[6,4,7,4],[6,5,7,5],[3,0,3,1],[3,2,3,3],[6,1,7,2],[5,0,5,3],[8,0,10,0],[8,3,10,3],[8,5,10,5],[11,0,13,0],[11,3,13,3],[11,5,13,5],[8,1,10,2],[11,1,13,2],[14,0,16,0],[14,3,16,3],[14,5,16,5],[17,0,19,0],[17,3,19,3],[14,1,16,2],[23,0,25,0],[23,3,25,3],[23,5,25,5],[17,5,19,5],[20,0,22,0],[20,3,22,3],[20,5,22,5],[17,1,19,2],[20,1,22,2],[23,1,25,2],[6,6,7,6],[8,6,10,6],[11,6,13,6],[14,6,16,6],[17,6,19,6],[6,7,7,7],[6,8,7,8],[6,9,7,9],[6,10,7,10],[6,11,7,11],[11,8,13,8],[11,9,13,9],[11,10,13,10],[11,11,13,11],[8,7,10,7],[8,8,10,8],[8,9,10,9],[8,10,10,10],[8,11,10,11],[0,0,0,1],[0,2,0,3],[1,0,1,1],[1,2,1,3],[2,0,2,1],[2,2,2,3],[23,6,25,6],[23,7,25,7],[23,8,25,8],[23,9,25,9],[23,10,25,10],[0,11,0,12],[20,6,22,6],[17,7,19,7],[17,8,19,8],[17,9,19,9],[17,10,19,10],[20,7,22,7],[20,8,22,8],[20,9,22,9],[20,10,22,10],[14,7,16,7],[14,8,16,8],[14,9,16,9],[14,10,16,10],[14,11,16,11],[11,7,13,7]]}
["Date: ",null,{"$f":"IF(AND(ISBLANK('MCA Header'!B8),ISBLANK('MCA Header'!B12)),\"\",IF('MCA Input Form'!B1=\"Audit Type: Self Assessment\",'MCA Header'!B8,'MCA Header'!B12))","v":""},null,null,null,null,null,null,null,null,{"$f":"\"Revision \"&'Rev History'!B6","v":"Revision v4.04"}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('MCA Header'!B4),\"\",'MCA Header'!B4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F56)<>COUNT(A9:A56),\"R - Incomplete\",IF(OR(COUNTIF(F9:F56,\"Fail\")>0,COUNTIF(F9:F56,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F56,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["Assembly Process Specific Audit"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or \nPass/Fail)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
[1,"Does Nexteer own the assembly equipment?",null,"For action items and financial reasons this must be known.","Pass: Ownership of equipment is well defined"]
[]
[null,null,null,null,"Fail: Ownership is not definedNothing available"]
[2,"For all parts of the assembly/sub-assembly is error proofing in place for any missing parts?",null,"Look for the verification list of error proofing.","Green:  Part Presence is error proofed for all parts"]
[null,null,null,null,"Yellow: Part presence is verified for some parts but not others"]
[null,null,null,null,"Red: Part Presence not Error Proofed"]
[3,"Does the operator have the authority to shut the line down for quality issues?",null,"Check the company policy.","Pass: Operator has authority to Stop  the line"]
[]
[null,null,null,null,"Fail: Operator has no Authority to Stop the line"]
[4,"If the error proofing check on the line is not working properly at a particular time, what is the reaction plan?",null,"Look in the PCP.","Green: Clearly defined reaction plan for improperly workng Error Proofing"]
[null,null,null,null,"Yellow: General reaction plan for improperly workng error proofing"]
[null,null,null,null,"Red: No reaction plan for improperly working error proofing"]
[5,"Is the assembly/subassembly function tested at the end of the line?",null,"Look for the test on the line and pass/fail samples to check the equipment for function.","Green: Function test available with all G / NG samples available"]
[null,null,null,null,"Yellow: Function test available - some G / NG samples missing"]
[null,null,null,null,"Red: No Function Testing performed"]
[6,"Do the end of line check parameters match the product specifications?",null,"Check the parameter settings against the product spec.","Pass: Parameters match product spec"]
[]
[null,null,null,null,"Fail: Parameters do not match product spec."]

{"sheet":"Balancer Audit","index":36,"n_rows":38,"n_cols":13,"rows_kept":38,"cut":false,"hidden":true,"merged":[[8,12,10,12],[11,12,13,12],[14,12,16,12],[17,12,19,12],[20,12,22,12],[8,0,10,0],[8,3,10,3],[8,5,10,5],[11,0,13,0],[11,3,13,3],[11,5,13,5],[8,1,10,2],[11,1,13,2],[6,10,7,10],[20,6,22,6],[8,7,10,7],[8,8,10,8],[8,9,10,9],[8,10,10,10],[6,8,7,8],[6,9,7,9],[8,11,10,11],[23,0,25,0],[23,3,25,3],[23,5,25,5],[20,1,22,2],[23,1,25,2],[14,0,16,0],[14,3,16,3],[14,5,16,5],[17,0,19,0],[17,3,19,3],[17,5,19,5],[14,1,16,2],[17,1,19,2],[20,3,22,3],[20,5,22,5],[23,6,25,6],[32,6,34,6],[35,6,37,6],[6,6,7,6],[8,6,10,6],[11,6,13,6],[14,6,16,6],[17,6,19,6],[32,0,34,0],[32,3,34,3],[32,5,34,5],[35,0,37,0],[35,3,37,3],[35,5,37,5],[32,1,34,2],[35,1,37,2],[26,0,28,0],[26,3,28,3],[26,5,28,5],[29,0,31,0],[29,3,31,3],[29,5,31,5],[26,1,28,2],[29,1,31,2],[20,0,22,0],[26,6,28,6],[29,6,31,6],[14,10,16,10],[14,11,16,11],[11,7,13,7],[11,8,13,8],[11,9,13,9],[11,10,13,10],[11,11,13,11],[14,9,16,9],[29,7,31,7],[29,8,31,8],[29,9,31,9],[29,10,31,10],[29,11,31,11],[26,7,28,7],[26,8,28,8],[26,9,28,9],[26,10,28,10],[26,11,28,11],[23,7,25,7],[23,8,25,8],[23,9,25,9],[23,10,25,10],[0,0,0,1],[0,2,0,3],[1,0,1,1],[1,2,1,3],[2,0,2,1],[2,2,2,3],[20,7,22,7],[20,8,22,8],[20,9,22,9],[17,7,19,7],[17,8,19,8],[17,9,19,9],[14,7,16,7],[14,8,16,8],[2,5,4,5],[6,0,7,0],[6,3,7,3],[6,4,7,4],[3,0,3,1],[3,2,3,3],[6,1,7,2],[5,0,5,3],[6,5,7,5],[6,7,7,7],[0,11,0,12],[23,11,25,11],[20,10,22,10],[20,11,22,11],[17,10,19,10],[17,11,19,11],[35,7,37,7],[35,8,37,8],[35,9,37,9],[35,10,37,10],[35,11,37,11],[32,7,34,7],[32,8,34,8],[32,9,34,9],[32,10,34,10],[32,11,34,11],[5,11,5,12],[6,11,7,11],[32,12,34,12],[29,12,31,12],[26,12,28,12],[23,12,25,12],[35,12,37,12],[6,12,7,12]]}
["Date: ",null,{"$f":"IF(AND(ISBLANK('MCA Header'!B8),ISBLANK('MCA Header'!B12)),\"\",IF('MCA Input Form'!B1=\"Audit Type: Self Assessment\",'MCA Header'!B8,'MCA Header'!B12))","v":""},null,null,null,null,null,null,null,null,{"$f":"\"Revision \"&'Rev History'!B6","v":"Revision v4.04"}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('MCA Header'!B4),\"\",'MCA Header'!B4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F52)<>COUNT(A9:A52),\"R - Incomplete\",IF(OR(COUNTIF(F9:F52,\"Fail\")>0,COUNTIF(F9:F52,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F52,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["Balancer Process Specific Audit"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or \nPass/Fail)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
[1,"Are balancer calibration masters available and in good condition?",null,"Masters are available and show no signs of wear or damage.  Where are the calibration master parts stored? Are they clearly identified? Are the masters certified on a pre-defined frequency? What is the date of the last certification? communicated to the supplier and certifier?","Pass: Balance Masters available in good condition"]
[]
[null,null,null,null,"Fail: Balance masters unavailable or in poor condition"]
[2,"Are the balancer calibration masters of the current revision?",null,"Masters are of the current revision. Communications link for changes documented.  Balancer calibration parts are of the current design intent? How are new revisions communicated to the supplier and certifier?","Pass:  Masters match current revision"]
[]
[null,null,null,null,"Fail: Masters do not match current revision"]
[3,"Are high and low imbalance masters used to verify the functionality of the balancer?",null,"High and low imbalance test parts or movable weight are available.  A high and low imbalance test part is used during the recalibration process. Are all the master parts run at a minimum of 1/shift?  Are masters  periodically certified?  Proof of weight certification?","Green: Boundary samples of High and Low Limit are available and used once per shift minimum"]
[null,null,null,null,"Yellow: Boundary samples of High and Low Limit are available frequencey is less than once per shift"]
[null,null,null,null,"Red: High and Low Limit samples not available"]
[4,"Are the master parts verified at all RPM requirements and where is it recorded?",null,"Work instruction detailing masters are run at the different RPM levels.","Pass: Mastering Procedure includes all RPM ranges specified"]
[]
[null,null,null,null,"Fail: All RPM ranges are not"]
[5,"If the part is balanced by adding weights, how is weld weight retention verified? ",null,"A work instruction to test the retention of the weld weights and the required tools are available.  An operator instruction that requires a weld weight retention test? ","Green: Weld weight retention test with operator instructions available"]
[null,null,null,null,"Yellow: Retention test available - interval or instructions need improvement"]
[null,null,null,null,"Red: Weight retention testing not performed"]
[6,"If the part is balanced by removing material, how is this process verified?",null,"A work instruction to verify the amount of material removal.  An operator instruction that requires a material removal verification test? What interval is the test performed? Is the interval acceptable ? Are there touch points on all drills?  Verify presence of touch points at gage checks?","Green: Material removal verification available with operator instructions available"]
[null,null,null,null,"Yellow: Material removal test available - interval or instructions need improvement"]
[null,null,null,null,"Red: Material removal test not performed"]
[7,"Is there traceability from the part serial number (or other part identification) to the actual balance data?",null,"Final imbalance can be determined for any customer return part.  Imbalance data should be saved for each part balanced with traceability to the part identification method.  Is there a layered audit or operator check to ensure part identification method is working properly?","Pass: Balance data stored at manufacturing location linked to serial number or stored on part"]
[]
[null,null,null,null,"Fail: Balance data is not stored"]
[8,"Is initial imbalance, final and as shipped imbalance data available, being stored and reviewed to look for trends and anomalies.",null,"Evidence that initial and final imbalance is being reviewed.  Verify that initial and final imbalance data is available and is being reviewed. Verify that the data is reviewed at short and long term snapshots? Are there control limits for shifts and trends?","Pass: Evidence of Balance data review"]
[]
[null,null,null,null,"Fail: Balance data not stored or reviewed"]
[9,"What procedure is used to measure balance error?",null,"Evidence that tests are conducted to evaluate part and equipment error.  Verify test documentation (GRR study, Isoplot, Polygon plots, etc.)  Is the error value acceptable (weight and vector angle)?","Pass: Acceptable Measurement System Studies available"]
[]
[null,null,null,null,"Fail: No Acceptable Measurement System Studies Available"]
[10,"What is the rework procedure for parts rejected at the balancer?",null,"Work instruction detailing rework procedure.  Is there evidence that rejected parts are being processed per the work instructions?","Green: Rework Procedure detailed and evidence that it is being followed is available or no rework is allowed"]
[null,null,null,null,"Yellow: Rework procedure available - evidenceit is being followed is lacking"]
[null,null,null,null,"Red: No rework procedure available and rework is being performed"]

{"sheet":"Blow Molding Audit","index":37,"n_rows":41,"n_cols":13,"rows_kept":41,"cut":false,"hidden":true,"merged":[[23,12,25,12],[32,12,34,12],[29,12,31,12],[26,12,28,12],[38,12,40,12],[35,12,37,12],[6,12,7,12],[8,12,10,12],[11,12,13,12],[14,12,16,12],[17,12,19,12],[20,12,22,12],[5,11,5,12],[11,0,13,0],[11,3,13,3],[11,5,13,5],[8,1,10,2],[11,1,13,2],[11,10,13,10],[11,11,13,11],[8,7,10,7],[8,8,10,8],[8,9,10,9],[8,10,10,10],[8,11,10,11],[6,7,7,7],[6,8,7,8],[6,9,7,9],[6,10,7,10],[6,11,7,11],[2,5,4,5],[6,0,7,0],[6,3,7,3],[6,4,7,4],[6,5,7,5],[3,0,3,1],[3,2,3,3],[6,1,7,2],[5,0,5,3],[26,0,28,0],[26,3,28,3],[26,5,28,5],[29,0,31,0],[29,3,31,3],[29,5,31,5],[26,1,28,2],[29,1,31,2],[20,0,22,0],[20,3,22,3],[20,5,22,5],[23,0,25,0],[23,3,25,3],[23,5,25,5],[20,1,22,2],[23,1,25,2],[38,0,40,0],[38,3,40,3],[38,5,40,5],[32,0,34,0],[32,3,34,3],[32,5,34,5],[35,0,37,0],[35,3,37,3],[35,5,37,5],[32,1,34,2],[35,1,37,2],[38,1,40,2],[23,6,25,6],[26,6,28,6],[29,6,31,6],[32,6,34,6],[35,6,37,6],[38,6,40,6],[6,6,7,6],[8,6,10,6],[11,6,13,6],[14,6,16,6],[17,6,19,6],[17,3,19,3],[17,5,19,5],[14,1,16,2],[17,1,19,2],[8,0,10,0],[8,3,10,3],[8,5,10,5],[20,10,22,10],[20,11,22,11],[17,7,19,7],[17,8,19,8],[17,9,19,9],[17,10,19,10],[17,11,19,11],[14,7,16,7],[14,8,16,8],[14,9,16,9],[14,10,16,10],[14,11,16,11],[26,10,28,10],[26,11,28,11],[23,7,25,7],[23,8,25,8],[23,9,25,9],[23,10,25,10],[23,11,25,11],[0,0,0,1],[0,2,0,3],[1,0,1,1],[1,2,1,3],[2,0,2,1],[2,2,2,3],[20,7,22,7],[20,8,22,8],[20,9,22,9],[11,7,13,7],[11,8,13,8],[11,9,13,9],[20,6,22,6],[14,0,16,0],[14,3,16,3],[14,5,16,5],[17,0,19,0],[0,11,0,12],[38,7,40,7],[38,8,40,8],[38,9,40,9],[38,10,40,10],[38,11,40,11],[35,7,37,7],[35,8,37,8],[35,9,37,9],[35,10,37,10],[35,11,37,11],[32,7,34,7],[32,8,34,8],[32,9,34,9],[32,10,34,10],[32,11,34,11],[29,7,31,7],[29,8,31,8],[29,9,31,9],[29,10,31,10],[29,11,31,11],[26,7,28,7],[26,8,28,8],[26,9,28,9]]}
["Date: ",null,{"$f":"IF(AND(ISBLANK('MCA Header'!B8),ISBLANK('MCA Header'!B12)),\"\",IF('MCA Input Form'!B1=\"Audit Type: Self Assessment\",'MCA Header'!B8,'MCA Header'!B12))","v":""},null,null,null,null,null,null,null,null,{"$f":"\"Revision \"&'Rev History'!B6","v":"Revision v4.04"}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('MCA Header'!B4),\"\",'MCA Header'!B4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F56)<>COUNT(A9:A56),\"R - Incomplete\",IF(OR(COUNTIF(F9:F56,\"Fail\")>0,COUNTIF(F9:F56,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F56,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["Blow Molding Process Specific Audit"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or \nPass/Fail)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
[1,"Did the supplier conduct parison programming analysis ? ",null,"Review parison programming result. Parison dies size","Green: Parison programming approval is done in the form of First Off Approval process and ongoing in process inspections. "]
[null,null,null,null,"Yellow: Parison programming approval is done at First Off Approval only"]
[null,null,null,null,"Red: No Parison approval process"]
[2,"Does the supplier have the specification of scrap ratio of materials used in the mixture?  ",null,"Ratio of materials to complete proper mixture relative to the mixture that was validated. ","Green: Virgin and regrind ratio controlled by the PLC at the blender "]
[null,null,null,null,"Yellow: Manual Regrind Mixing with log sheets"]
[null,null,null,null,"Red: No control of regrind content"]
[3,"Does the supplier monitor key machine operating parameters?  ",null,"Look for logs for : \nBlow Time\nCooling Time\nAir Pressure","Green: All machine settings monitored by PLC, exceeding the set up parameters will shut down the press"]
[null,null,null,null,"Yellow: Machine settings with manual setup sheet and settings log"]
[null,null,null,null,"Red: No evidence of key process parameter monitoring"]
[4,"How is mold temperature controlled ?",null,"Check mold temperature data. Uniform mold temperature is needed throughout all surfaces.","Green: Mold Temperature controlsystem monitored in PLC; temperature change should result in an alarm at the molding machine."]
[null,null,null,null,"Yellow: Mold temperature control system alarms independent of molding machine control"]
[null,null,null,null,"Red: Manual temperature control with no alarm of excursions from temperature set points"]
[5,"Does the supplier control the weight of the product?  ",null,"Weight must be checked 100% in workplace.","Pass: Weight is controlled based on quoted parameters and or wall thickness values such as peaks and roots and skirt height...etc. These are on the Nexteer print and done during first off and in process inspections. The weight scale is set up based on first off approved package with min and max limits."]
[]
[null,null,null,null,"Fail: Weight Checks on a sampling plan"]
[6,"If applicable, does the supplier have leak test machine?",null,"An alarm is necessary for all leak test machines.","Pass: All machines running Nexteer part numbers should have some type of in line leak tester. This is set up based on limit parts and internal program settings to reject boots with various defects such as pin holes and cracks."]
[]
[null,null,null,null,"Fail: In line leak checking not available"]
[7,"Are leak test machines calibrated? ",null,"Review calibration result.","Pass: Leak testers verified daily :Settings are being validated by operators, zone coordinators per shift and managers involved in LPA's. Look for daily team meetings reviews, QC reviews, LPA reports."]
[]
[null,null,null,null,"Fail: Leak testers validated on a less frequent basis"]
[8,"Are all accepted parts marked with a permanent symbol after leak test indicating the result of the test?",null,"Review leak procedures and review parts post leak test.","Pass:  Part marked after successful completion of leak test.  Review tracability per shift and if it did indeed go through the tester how is the boot marked. How is it PM'd."]
[]
[null,null,null,null,"Fail: Parts not marked at leak test machine or marked at different point in process"]
[9,"Does a supplier have a cutting jig?",null,"Check part condition after cutting","Green: Automated trim fixture"]
[null,null,null,null,"Yellow: Manual trim fixture with training records of operators verified"]
[null,null,null,null,"Red: Manual trim with no standard work or training records"]
[10,"Is there a standard cutting knife change frequency?",null,"Check cutting knife change frequency","Green:  PM schedule in place and current for all manual trims and automatic"]
[null,null,null,null,"Yellow: PM schedule in place but not up to date"]
[null,null,null,null,"Red: No demonstrated blade change frequency "]
[11,"Are all parts visually inspected for air pockets in critical areas?  Especially, after and near additional die cuts, punched, or augered holes on otherwise solid plastic design features (i.e., tabs, supports, ribs)?  ",null,"The supplier needs to be aware of process changes causing air pockets (i.e., tool wear).","Pass: All parts 100% visually inspected with WI up to date. Training records of operators also available and up to date and Scrap documented and put in red bin or locked box."]
[]
[null,null,null,null,"Fail: parts NOT 100% visually inspected with WI up to date. NO Training records of operators available and up to date and Scrap NOT documented and put in red bin or locked box."]

{"sheet":"Blank Sheet","index":38,"n_rows":42,"n_cols":25,"rows_kept":42,"cut":false,"hidden":true,"merged":[[0,3,3,3],[2,4,4,4],[5,0,5,1],[6,0,7,0],[6,1,7,1],[6,2,7,2],[6,3,7,3],[8,0,10,0],[8,1,10,1],[8,2,10,2],[8,4,10,4],[11,0,13,0],[11,1,13,1],[11,2,13,2],[11,4,13,4],[14,0,16,0],[14,1,16,1],[14,2,16,2],[14,4,16,4],[18,0,20,0],[18,1,20,1],[18,2,20,2],[18,4,20,4],[23,0,25,0],[23,1,25,1],[23,2,25,2],[23,4,25,4],[26,0,28,0],[26,1,28,1],[26,2,28,2],[26,4,28,4],[29,0,31,0],[29,1,31,1],[29,2,31,2],[29,4,31,4],[32,0,34,0],[32,1,34,1],[32,2,34,2],[32,4,34,4],[41,0,43,0],[41,1,43,1],[41,2,43,2],[41,4,43,4],[35,0,37,0],[35,1,37,1],[35,2,37,2],[35,4,37,4],[38,0,40,0],[38,1,40,1],[38,2,40,2],[38,4,40,4]]}
["Date: "]
["Supplier Name:                                                                                                               ",null,null,null,"Overall Judgement",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"YES"]
["Parts Evaluated:                                                                                                              ",null,null,null,"Pass",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"NO"]
["Program"]
[null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"G - OK"]
["Process Specific Audit","Stamping",null,null,"JUDGEMENT",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"Y - CA Required"]
[null,"Question","Verify ","                                                                     ","(G/Y/R or P/F)",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"R - Unacceptable"]
[null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"Pass"]
[1,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"Fail"]
[]
[]
[2]
[]
[]
[3]
[]
[]
["4.20.4","Are the die lube nozzles fixed or adjustable? If adjustable how is the placement maintained?","Look at the nozzles to see how the spray pattern is maintained.","Part of Launch Readiness Audit"]
[4]
[]
[]
["4.20.6","Does in-process material handling prevent damage to the coil?","Observe the handling methods to see if they have the potential to damage the coil.","Considered as part of generic questions for material storage in MCA"]
["4.20.8","How is FIFO managed so that each heat of steel is used up prior to starting another one?","Discuss system to manage FIFO.","Considered as part of generic questions for material storage in MCA"]
[5]
[]
[]
[6]
[]
[]
[7]
[]
[]
[8]
[]
[]
[9]
[]
[]
[10]
[]
[]
[11]

{"sheet":"Ductile Iron Casting Audit","index":39,"n_rows":53,"n_cols":13,"rows_kept":53,"cut":false,"hidden":true,"merged":[[38,12,40,12],[35,12,37,12],[50,12,52,12],[47,12,49,12],[44,12,46,12],[41,12,43,12],[6,12,7,12],[8,12,10,12],[11,12,13,12],[14,12,16,12],[17,12,19,12],[20,12,22,12],[5,11,5,12],[23,12,25,12],[32,12,34,12],[29,12,31,12],[26,12,28,12],[2,5,4,5],[6,0,7,0],[6,3,7,3],[6,4,7,4],[6,5,7,5],[3,0,3,1],[3,2,3,3],[6,1,7,2],[5,0,5,3],[14,1,16,2],[17,1,19,2],[8,0,10,0],[8,3,10,3],[8,5,10,5],[11,0,13,0],[11,3,13,3],[11,5,13,5],[8,1,10,2],[11,1,13,2],[26,0,28,0],[26,3,28,3],[26,5,28,5],[29,0,31,0],[29,3,31,3],[29,5,31,5],[26,1,28,2],[29,1,31,2],[20,0,22,0],[20,3,22,3],[20,5,22,5],[23,0,25,0],[23,3,25,3],[23,5,25,5],[20,1,22,2],[23,1,25,2],[38,0,40,0],[38,3,40,3],[38,5,40,5],[38,1,40,2],[32,0,34,0],[32,3,34,3],[32,5,34,5],[35,0,37,0],[35,3,37,3],[35,5,37,5],[32,1,34,2],[35,1,37,2],[47,0,49,0],[47,3,49,3],[47,5,49,5],[50,0,52,0],[50,3,52,3],[50,5,52,5],[47,1,49,2],[50,1,52,2],[41,0,43,0],[41,3,43,3],[41,5,43,5],[44,0,46,0],[44,3,46,3],[44,5,46,5],[41,1,43,2],[44,1,46,2],[11,10,13,10],[11,11,13,11],[8,7,10,7],[8,8,10,8],[8,9,10,9],[8,10,10,10],[8,11,10,11],[6,7,7,7],[6,8,7,8],[6,9,7,9],[6,10,7,10],[6,11,7,11],[20,10,22,10],[20,11,22,11],[17,7,19,7],[17,8,19,8],[17,9,19,9],[17,10,19,10],[17,11,19,11],[14,7,16,7],[14,8,16,8],[14,9,16,9],[14,10,16,10],[14,11,16,11],[0,0,0,1],[0,2,0,3],[1,0,1,1],[1,2,1,3],[2,0,2,1],[2,2,2,3],[20,7,22,7],[20,8,22,8],[20,9,22,9],[11,7,13,7],[11,8,13,8],[11,9,13,9],[20,6,22,6],[6,6,7,6],[8,6,10,6],[11,6,13,6],[14,6,16,6],[17,6,19,6],[14,0,16,0],[14,3,16,3],[14,5,16,5],[17,0,19,0],[17,3,19,3],[17,5,19,5],[23,11,25,11],[26,6,28,6],[26,7,28,7],[26,8,28,8],[26,9,28,9],[26,10,28,10],[26,11,28,11],[23,6,25,6],[23,7,25,7],[23,8,25,8],[23,9,25,9],[23,10,25,10],[29,11,31,11],[32,6,34,6],[32,7,34,7],[32,8,34,8],[32,9,34,9],[32,10,34,10],[32,11,34,11],[29,6,31,6],[29,7,31,7],[29,8,31,8],[29,9,31,9],[29,10,31,10],[35,10,37,10],[38,11,40,11],[41,6,43,6],[41,7,43,7],[41,8,43,8],[41,9,43,9],[41,10,43,10],[41,11,43,11],[38,6,40,6],[38,7,40,7],[38,8,40,8],[38,9,40,9],[38,10,40,10],[0,11,0,12],[50,11,52,11],[50,6,52,6],[50,7,52,7],[50,8,52,8],[50,9,52,9],[50,10,52,10],[44,11,46,11],[47,6,49,6],[47,7,49,7],[47,8,49,8],[47,9,49,9],[47,10,49,10],[47,11,49,11],[44,6,46,6],[44,7,46,7],[44,8,46,8],[44,9,46,9],[44,10,46,10],[35,11,37,11],[35,6,37,6],[35,7,37,7],[35,8,37,8],[35,9,37,9]]}
["Date: ",null,{"$f":"IF(AND(ISBLANK('MCA Header'!B8),ISBLANK('MCA Header'!B12)),\"\",IF('MCA Input Form'!B1=\"Audit Type: Self Assessment\",'MCA Header'!B8,'MCA Header'!B12))","v":""},null,null,null,null,null,null,null,null,{"$f":"\"Revision \"&'Rev History'!B6","v":"Revision v4.04"}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('MCA Header'!B4),\"\",'MCA Header'!B4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F53)<>COUNT(A9:A53),\"R - Incomplete\",IF(OR(COUNTIF(F9:F53,\"Fail\")>0,COUNTIF(F9:F53,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F53,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["Ductile Iron Casting Process Specific Audit",null,null,null,null,"JUDGEMENT"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or \nPass/Fail)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
[1,"Is the metal chemistry checked on a continual basis at the central / holding furnace/ and are SPC charts used?",null,"The % of carbon / CE (carbon equivalent) should be monitored & look for SPC charts on silicon ","Pass: CE and Silicon SPC charts available"]
[]
[null,null,null,null,"Fail: CE and Silicon is not monitored and charted on SPC control chart"]
[2,"Is the temperature and chemistry via the spectrograph in the pour station monitored.",null,"Look for an SPC chart on the temperature. Also look for the final chemistry check. ","Pass: SPC Chart for material temperature at the pour station is present"]
[]
[null,null,null,null,"Fail: SPC Chart for material temperature is not present at pour station"]
[3,"Is there a time limit set after Mg inoculation to prevent nodularity fade? Is there an alarm system?",null,"Look for the maximum time and for the presence of a time alarm.","Pass: Timer and alarm set after magnesium innoculation"]
[]
[null,null,null,null,"Fail: No Timer or Alarm set after magnesium innoculation"]
[4,"Is FeSi or other post inoculation during mold fill checked?",null,"Ask question / visually observe","Pass: FeSi checked during mold fill post innoculation"]
[]
[null,null,null,null,"Fail: No post innoculation check of FeSi"]
[5,"Is magnesium residual checked and recorded?",null,"Ask question and check records.","Pass: Magnesium residual checked and recorded"]
[]
[null,null,null,null,"Fail: Magnesium residual not checked or not recorded"]
[6,"Does the actual metal temperature set point match the set up sheet / process control plan?",null,"Visual observation on floor at appropriate points in process","Pass: Melt Temperature set point matches set up sheet"]
[]
[null,null,null,null,"Fail: Melt Temperature set point does not match set up sheet"]
[7,"Is pour basin full at end of mold pour?",null,"Visual observation. If not full investigate rational / review procedure for scrapping mold.","Pass: Pour basin is full at end of pour"]
[]
[null,null,null,null,"Fail: Pour basin is not full at end of pour"]
[8,"Is there any mold / metal runout?",null,"Visual observation / review procedure for defective molds.","Pass: No mold / metal runout"]
[]
[null,null,null,null,"Fail: Visible mold / metal runout"]
[9,"How are defective molds (short pour, runout, broken) identified and controlled?",null,"Ask question / visual observation","Pass: Defective molds identified and well controlled"]
[]
[null,null,null,null,"Fail: Defective molds not identified or identifed but not well controlled"]
[10,"Is nodularity / microstructure checked on \"last mold\" poured for each Mg inoculation treatment?",null,"Nodularity sample from \"last mold\", is the last mold identified and marked?  Is 100% NDT testing being used (required for safety parts).","Pass: Last mold nodularity and microstructure is checked (100% NDT for safety parts required)"]
[]
[null,null,null,null,"Fail: Last mold nodularity not checked"]
[11,"Is x-ray equipment certified? Are operators trained and certified?",null,"Visual observation and training records","Pass: X-ray equipment is certified and operators trained / certified"]
[]
[null,null,null,null,"Fail: X-ray equipment is not certified or operators not trained and certified"]
[12,"Are there visual aids for post casting processing such as gate / fin removal and gaging?",null,"Visual observation","Pass: Visual Aids for post casting processes available"]
[]
[null,null,null,null,"Fail: No Visual aids or inadequate visual aids available"]
[13,"Are computer programs or mechanical limits protected from non-authorized changes?",null,"Look for enclosed and locked cabinets for computer programs","Pass: Programs and Limits are protected from un-authorized changes"]
[]
[null,null,null,null,"Fail: Programs and Limits are not protected from changes"]
[14,"Are there audits developed for wall thickness checks?",null,"Control Plan/documentation","Pass: Wall thichness audits developed and available"]
[]
[null,null,null,null,"Fail: Wall Thickness Audits not developed or data not available for review"]
[15,"Are there inspection audits developed with hit points on key casting features subject to wear, such as CMM, optical smart scopes or laser inspection? ",null,"Review inspection programs and visual casting features","Pass: CMM or guaging of wear features are developed and checked regularly"]
[]
[null,null,null,null,"Fail: No CMM or guaging of wear features have been developed"]

{"sheet":"Electrical Product Audit","index":40,"n_rows":56,"n_cols":13,"rows_kept":56,"cut":false,"hidden":true,"merged":[[35,10,37,10],[32,10,34,10],[5,0,5,3],[8,8,10,8],[11,7,13,7],[11,8,13,8],[11,9,13,9],[32,0,34,0],[26,6,28,6],[26,7,28,7],[26,8,28,8],[26,9,28,9],[26,10,28,10],[23,5,25,5],[23,8,25,8],[23,7,25,7],[23,6,25,6],[20,5,22,5],[20,6,22,6],[20,0,22,0],[20,1,22,2],[20,3,22,3],[23,0,25,0],[20,8,22,8],[41,6,43,6],[41,5,43,5],[38,5,40,5],[38,8,40,8],[38,9,40,9],[32,5,34,5],[29,5,31,5],[26,0,28,0],[29,0,31,0],[26,1,28,2],[29,6,31,6],[29,7,31,7],[35,0,37,0],[38,0,40,0],[38,1,40,2],[38,3,40,3],[0,0,0,1],[0,2,0,3],[0,4,3,4],[1,0,1,1],[1,2,1,3],[2,0,2,1],[2,2,2,3],[11,0,13,0],[14,0,16,0],[11,1,13,2],[11,3,13,3],[35,11,37,11],[38,11,40,11],[23,11,25,11],[26,11,28,11],[29,11,31,11],[32,11,34,11],[6,11,7,11],[8,11,10,11],[11,11,13,11],[14,11,16,11],[2,5,4,5],[3,0,3,1],[3,2,3,3],[5,11,5,12],[6,1,7,2],[6,4,7,4],[6,12,7,12],[8,1,10,2],[8,3,10,3],[8,12,10,12],[8,9,10,9],[8,10,10,10],[6,6,7,6],[6,7,7,7],[6,8,7,8],[6,9,7,9],[6,0,7,0],[6,3,7,3],[8,0,10,0],[6,10,7,10],[8,5,10,5],[8,6,10,6],[8,7,10,7],[6,5,7,5],[11,12,13,12],[14,1,16,2],[14,3,16,3],[14,12,16,12],[17,0,19,0],[17,1,19,2],[17,3,19,3],[17,5,19,5],[17,6,19,6],[17,7,19,7],[17,8,19,8],[17,9,19,9],[17,10,19,10],[17,11,19,11],[17,12,19,12],[11,10,13,10],[14,5,16,5],[14,6,16,6],[14,7,16,7],[14,8,16,8],[14,9,16,9],[14,10,16,10],[11,5,13,5],[11,6,13,6],[32,6,34,6],[20,9,22,9],[20,10,22,10],[20,11,22,11],[20,12,22,12],[23,1,25,2],[23,3,25,3],[23,12,25,12],[23,10,25,10],[23,9,25,9],[20,7,22,7],[38,7,40,7],[26,12,28,12],[29,1,31,2],[29,3,31,3],[29,12,31,12],[32,1,34,2],[32,3,34,3],[32,12,34,12],[35,1,37,2],[35,3,37,3],[35,12,37,12],[26,5,28,5],[32,9,34,9],[32,8,34,8],[35,5,37,5],[35,6,37,6],[35,7,37,7],[35,8,37,8],[35,9,37,9],[26,3,28,3],[29,8,31,8],[29,9,31,9],[29,10,31,10],[32,7,34,7],[50,11,52,11],[38,12,40,12],[41,1,43,2],[41,3,43,3],[41,12,43,12],[44,0,46,0],[44,1,46,2],[44,3,46,3],[44,5,46,5],[44,6,46,6],[44,7,46,7],[44,8,46,8],[44,9,46,9],[44,10,46,10],[44,11,46,11],[44,12,46,12],[41,11,43,11],[38,10,40,10],[41,10,43,10],[41,9,43,9],[41,8,43,8],[38,6,40,6],[41,0,43,0],[41,7,43,7],[50,0,52,0],[50,1,52,2],[50,3,52,3],[50,5,52,5],[50,6,52,6],[50,7,52,7],[50,8,52,8],[50,9,52,9],[50,10,52,10],[0,11,0,12],[53,11,55,11],[53,12,55,12],[53,0,55,0],[53,1,55,2],[53,3,55,3],[53,5,55,5],[53,6,55,6],[53,7,55,7],[53,8,55,8],[53,9,55,9],[53,10,55,10],[50,12,52,12],[47,0,49,0],[47,1,49,2],[47,3,49,3],[47,5,49,5],[47,6,49,6],[47,7,49,7],[47,8,49,8],[47,9,49,9],[47,10,49,10],[47,11,49,11],[47,12,49,12]]}
["Date: ",null,{"$f":"IF(AND(ISBLANK('MCA Header'!B8),ISBLANK('MCA Header'!B12)),\"\",IF('MCA Input Form'!B1=\"Audit Type: Self Assessment\",'MCA Header'!B8,'MCA Header'!B12))","v":""},null,null,null,null,null,null,null,null,{"$f":"\"Revision \"&'Rev History'!B6","v":"Revision v4.04"}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('MCA Header'!B4),\"\",'MCA Header'!B4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F56)<>COUNT(A9:A56),\"R - Incomplete\",IF(OR(COUNTIF(F9:F56,\"Fail\")>0,COUNTIF(F9:F56,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F56,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["Electrical Process Specific Audit",null,null,null,null,"JUDGEMENT"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or \nPass/Fail)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
[1,"Does the supplier have an internal team or work group identified on reducing warranty?",null,"The supplier shall have a procedure which clearly identifies a focus group(s) to address warranty concerns.  Supplier should be utilizing a warranty tracking system. ","Pass: Internal Warranty analysis group in place"]
[]
[null,null,null,null,"Fail: No internal warranty analysis group in place"]
[2,"Does the supplier have a general flow diagram on processing warranty field returns?",null,"A flow diagram should include tracking incoming warranty field returns, initial visual evaluation, testing, final analysis, and a feed back to top management,  manufacturing site, and customer. ","Pass: Flow chart established and followed for processing field returns"]
[]
[null,null,null,null,"Fail: No flow chart established for processing field returns"]
[3,"Does supplier have an internal tracking method or recording system of warranty field returns?",null,"The Supplier at a minimum should be logging in part number, build date and or serial number, description of reported failure, and date of returned part.","Pass: Part tracking / logging system available and used"]
[]
[null,null,null,null,"Fail: No part tracking / logging system or system not used"]
[4,"Does the supplier have people trained to use the 5 Why/8-D forms.",null,"Look for training material and forms","Pass: Eveidence of analysis documents"]
[]
[null,null,null,null,"Fail: No analysis documents or"]
[5,"Does supplier procedure for initial warranty evaluation have less than a one week turn around time?",null,"Supplier has one week upon receipt of field return to evaluate and respond with root cause back to customer.","Pass: Initial response time tracked with target of one week response"]
[]
[null,null,null,null,"Fail: Initial response target greater than one week, not tracked or no target"]
[6,"Does the supplier have a procedure for a fast response when there is a warranty concern identified?",null,"The supplier should have a reaction plan which includes containment at customer assembly plants, sequencers, SPO and their warehouse.  Also, supplier must immediately notify customer when a failure mode is identified.","Pass: Response plan available covering all elements"]
[]
[null,null,null,null,"Fail: No fast response plan or missing elements in response plan"]
[7,"Is the supplier tracking \"all\" warranty returns for a minimum of one year when there is a new platform launch?",null,"Supplier shall be targeting customer IPTV/PPM target identified.","Pass:  All warranty parts analized"]
[]
[null,null,null,null,"Fail: Sample of 'like' cases analized only"]
[8,"Is there a dedicated work area to analyze field returns?",null,"A designated area shall be appropriated to analyze and tear down returned units so there is no cross contamination from other units.","Pass: A designated area in place to analyze and tear down returned units "]
[]
[null,null,null,null,"Fail: Shared tear down area or no desidnated tear down area"]
[9,"Is there a system in place where upper management is reviewing field return data?",null,"The supplier shall have a procedure where management regularly reviews the data.  ","Pass: Evidence of report out of warranty findings to upper management on a regular basis"]
[]
[null,null,null,null,"Fail: No evidence of report out to upper management"]
[10,"Is the supplier's warranty return tracking matrix shared with the manufacturing site & PDT?",null,"The supplier should provide evidence of a bi-weekly/monthly warranty return report. The manufacturing site should provide feedback of corrective action (5 phase) for each new warranty item. The supplier warranty matrix is generated from the problem cases coded as warranty return.","Pass: evidend of feedback from warranty analysis to Manufactuing and PDT"]
[]
[null,null,null,null,"Fail: No feedback evidence available"]
[11,"Does supplier have a database for 5phases which can be globally accessible?",null,"Supplier is required to have a common global lessons learned data base for look across.","Pass: Global lessons learned database in place"]
[]
[null,null,null,null,"Fail: Local lessons learned or no lessons learned database"]
[12,"Does the supplier have test documentation for warranty field returns: Tri-Temperature, Tri Voltage functional/Parametric, and Vibration data?",null,"The supplier shall have documentation on file where tests were preformed on field returned parts including parts where the customer complaint could not be verified (CCNV). ","Pass: All testing results added to the analysis document (8D, 5-why etc.)"]
[]
[null,null,null,null,"Fail:  Missing documentation of test results"]
[13,"Is the supplier using a certified/credited approved lab .  Are the testing equipment calibrations and/or verification certified, posted, and current?",null,"Supplier should use a certified  approved lab.  The test chamber system shall have a tracking system on calibration dates of equipment. This system will typically be a computerized tracking system or other notification system.  Test equipment shall be verified/calibrated per applicable customer specific standard or consensus standard, e.g., ASTM, SAE, ISO, NIST, etc.  Verification/calibration results shall be internally reviewed, approved and documented.  ","Pass: All lab equipment certifed and calibrated.  Outside test labs accredited"]
[]
[null,null,null,null,"Fail: Any analysis equipment non certifed and calibrated or no evidence that outside lab is accredited"]
[14,"Is there proper protection against contamination in the test chamber(s)?",null,"All areas of test chamber(s) verified to be free of contaminants that may cause test defects or failures.  A record of cleaning shall be tracked to ensure prior testing has not contaminated test chamber. ","Pass: Contamintion control in place for test chambers"]
[]
[null,null,null,null,"Fail: No contamination control plan for test chambers or insufficient control"]
[15,"Are ESD equipment standards established?",null,"All equipment and operators shall be properly grounded and adhere to ANSI or I.E.C. standards.  The measurements/verification of the benches, floor etc. should be done periodically and the revision of the results should be part of the layered audit.","Pass:  ESD control plan in place in Lab with evidence of passing ESD audit result"]
[]
[null,null,null,null,"Fail: No ESD control plan in place or no Passing ESD audit"]
[16,"Does the supplier have documentation and evidence where field returns are retained in a friendly environment?",null,"Suppliers are required per SOR to maintain & store warranty field returns for 30 days.  The supplier must provide storage where parts will not degrade over time.","Pass: Climate controlled storage area for returned parts"]
[]
[null,null,null,null,"Fail: No area dedicated for returned parts in climate controled area"]

{"sheet":"ESD Protection 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["Date: ",null,{"$f":"IF(AND(ISBLANK('MCA Header'!B8),ISBLANK('MCA Header'!B12)),\"\",IF('MCA Input Form'!B1=\"Audit Type: Self Assessment\",'MCA Header'!B8,'MCA Header'!B12))","v":""},null,null,null,null,null,null,null,null,{"$f":"\"Revision \"&'Rev History'!B6","v":"Revision v4.04"}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('MCA Header'!B4),\"\",'MCA Header'!B4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F119)<>COUNT(A9:A119),\"R - Incomplete\",IF(OR(COUNTIF(F9:F119,\"Fail\")>0,COUNTIF(F9:F119,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F1119,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["ESD Protection Process Specific Audit",null,null,null,null,"JUDGEMENT"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or \nPass/Fail)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
[1,"Is there a statement of management commitment regarding ESD control that has been distributed to all employees at the location within the past 12 months?",null,"Management commitment on ESD management should be known by all employees","Pass: Statement of Management"]
[]
[null,null,null,null,"Fail: No Statement of Management"]
[2,"Is there a documented ESD control plan according to ESD S20.20 2007?",null,"The supplier shall establish and maintain a formal documented ESD program.","Green: ANSI 20.20 being used as the standard and followed"]
[null,null,null,null,"Yellow: Internal specification created, being used, and can show evidence of compliance"]
[null,null,null,null,"Red: Specification not being followed or no specficiation in place"]
[3,"Is there a documented list with ESD sensitivity level for all ESD items used in the location?",null,"ESD sensitive components and products should be documented.","Green: List is available and complete"]
[null,null,null,null,"Yellow: List is available but incomplete,"]
[null,null,null,null,"Red: No List is available"]
[4,"Is there an ESD Process Owner/Coordinator assigned the overall responsibility for the ESD program at this location?",null,"Ownership of the ESD process is essential and reflects on the level of management commitment.","Green: Owner is identified and trained"]
[null,null,null,null,"Yellow: owner is identified (not trained or in training)"]
[null,null,null,null,"Red: There is no owner"]
[5,"Is the ESD Process Owner/Coordinator staying abreast of current ESD technology by attending related ESD training?",null,"The ESD coordinator should take part in updated ESD technology training, such as ESD S20.20-2007 or IEC-61340-5-1:2007","Pass: Yes and have training log available"]
[]
[null,null,null,null,"Fail: No or do not have training log available"]
[6,"Is there an ESD Team/Committee that is active at the location?",null,"ESD team should be from all related department, and all these team members should attend ESD training and been qualified","Green: Team assisgned and has all respective departments represented and attending"]
[null,null,null,null,"Yellow: Team assigned, but the team does not cover all the respective departments. Or lack of attendance from respective departments."]
[null,null,null,null,"Red: No team assigned"]
[7,"Are the electronic protected areas(EPA) identified with boundary and caution signs?",null,"An EPA can consist of a single workstation, entire room or building, Caution signs indicating the existence of the EPA shall be posted and clearly visible to personnel prior to entry to the EPA","Green: Area designeated and all markings are maintained."]
[null,null,null,null,"Yellow: Area designated, but the markings are not maintained"]
[null,null,null,null,"Red: No designated area defined by floor markings and/or visible cues"]
[8,"Are calibration and maintenance procedures followed and records maintained for the instruments used in the location’s ESD Control Program such as: wrist strap testers and ionizers?",null,"Wrist strap system tester, footwear system tester and ionizer should be calibrated periodically.","Pass: The calibration procedure has been defined on for each department to include frequency of checks and records to show the procedure is being followed."]
[]
[null,null,null,null,"Fail: No procedure in place for each department, no frequency noted or no records showing completion"]
[9,"Is there a documented corrective and preventive action process in place for ESD issues?",null,"Any ESD related issues should be resolved according to CA&PA procedure.","Pass: Fault tree/lessons learned in place with CA and PA noted and followed"]
[]
[null,null,null,null,"Fail: No documented process in place"]
[10,"Are all personnel including visitors who enter EPA trained on the local ESD control policies, procedures, and requirements or escorted by trained people?",null,"It is imperative that all people who enter EPA undergo formal ESD training and re-training in order to raise ESD awareness. Customer and supplier also need to accept such kind of training before enter EPA","Pass: Records to show visitors, contrators, cleaning crews to be either trained in ESD protection or escorted while in the ESD protected area."]
[]
[null,null,null,null,"Fail: No records to show the passing criteria"]
[11,"Do employees receive update training and testing at intervals less than or equal to 12 months?",null,"Initial and recurrent ESD awareness and prevention training shall be provided to all personnel who handle or otherwise come into contact with any ESDS items","Pass: Regular training records are kept and maintined at the proper frequency, and to show ability to not allow untrained or lapsed trained personnel on the equipment."]
[]
[null,null,null,null,"Fail: No records are kept to show training"]
[12,"Is there a list of qualified ESD protective equipment, materials and supplies, such as: wrist straps, packaging, footwear, tote boxes, and adhesive tape, that has been approved by the ESD Process Owner/Coordinator?",null,"All tools and personal items used in EPA should be qualified, Wrist straps should according to ESD S1.1, packaging, tote box and adhesive tape should according to ESD S541, footwear should according to ESD S9.1. All non essential personal items must be kept out of the EPA.","Pass: All work area should have standardized work labels showing how to be dressed, don grounding devices, and check for insulators. Self monitoring and visual inspections to not allow any deviations"]
[]
[null,null,null,null,"Fail: No standardized work labels or inspection points."]
[13,"\nIs a common point grounding system used for each work position ?",null,"Per ANSI/ESD S6.1 - for Protection of Electrostatic Discharge Susceptible Items - Grounding-Recommended Practice","Pass: Common point used"]
[]
[null,null,null,null,"Fail: Common point not used or the common ground point not maintained"]
[14,"Is there a process followed to qualify machinery and test equipment that is used with ESD sensitive components or assemblies prior to production?",null,"ESD SP10.1 should be used to qualify automotive equipment used with ESD sensitive components and assemblies.","Pass: Procedure is created and followed with documentation to show adherence."]
[]
[null,null,null,null,"Fail: No procuedure or the work is not logged to show completion"]
[15,"Is ESD compliance audit conducted according to planned frequency?",null,"ESD audits at a pre-determined frequency should be performed to ensure compliance to the program. External ESD audits must be performed where necessary to ensure supplier compliance.","Pass: ESD audits are conducted at a predetermined frequency and logged to show evidence"]
[]
[null,null,null,null,"Fail: No procedure, no frequency noted or no documentation to show work completed"]
[16,"Is ESD protective packaging used on incoming components?",null,"Look for evidence.","Pass: Procedure in place and evidence showing ESD material is protected at all times from incoming material and inspection through the outgoing shipping department"]
[]
[null,null,null,null,"Fail: No procedure in place or non-compliance to ESD standard seen during the audit"]
[17,"Are incoming components warehoused?",null,"Separate contained space that is access controlled, climate controlled and ESD protected","Pass: Material will need to be located in a properly maintained ESD protected area and/or in ESD protected containers"]
[]
[null,null,null,null,"Fail: No ESD protected area, or containers, or evidence of improper ESD handleing proceudres"]
[18,"Wrist straps",null,"Operators should wear a wrist strap connected to ground, when seated. Wireless wrist straps can not be used in EPA. Wrist straps should be checked according to ESD S1.1-1998. The wrist strap cord resistance should between 0.8-1.2 Mohms, and the system resistance with personnel to ground should be less than 35Mohms.","Pass: All work area should have standardized work labels showing how to be dressed, don grounding devices, and check for insulators. Self monitoring and visual inspections to not allow any deviations"]
[]
[null,null,null,null,"Fail: No standardized work labels or inspection points."]
[19,"Flooring-footwear",null,"Employees should wear ESD footwear, or heel/toe grounders, on both feet, when handling ESD sensitive components or assemblies on ESD flooring. Flooring should be checked according to ESD S7.1-2005, point to point resistance and resistance to ground should be less than 1x10e9 ohms. Footwear should be checked according to ESD S9.1-2005 and the resistance should be less than 1x 10e9ohms. The flooring-footwear system should be checked according to ESD S97.1. The resistance should be less than 35Mohms or according to ESD S97.1 & ESD S97.2 the resistance is less than 1x10e9ohms and voltage is less than 100V.","Pass: All work area should have standardized work labels showing how to be dressed, don grounding devices, and check for insulators. Self monitoring and visual inspections to not allow any deviations"]
[]
[null,null,null,null,"Fail: No standardized work labels or inspection points."]
[20,"Worksurface/shelf",null,"Checked according to ESD S4.1-1997. The point to point resistance and resistance to ground should be less than 1x10e9ohms.","Pass: All work area should have standardized work labels showing how to be dressed, don grounding devices, and check for insulators. Self monitoring and visual inspections to not allow any deviations"]
[]
[null,null,null,null,"Fail: No standardized work labels or inspection points."]
[21,"Seating/cart",null,"checked according to ESD S12.1-1997, the point to point resistance and resistance to ground should be less than 1x10e9ohms","Pass: All work area should have standardized work labels showing how to be dressed, don grounding devices, and check for insulators. Self monitoring and visual inspections to not allow any deviations"]
[]
[null,null,null,null,"Fail: No standardized work labels or inspection points."]
[22,"ionizer",null,"calibrated according to ESD S3.1-2000 and periodical verification according to ESD S3.3-2000. the offset voltage should between -50V and 50V, the decay time should be less than 20s","Pass: All work area should have standardized work labels showing how to be dressed, don grounding devices, and check for insulators. Self monitoring and visual inspections to not allow any deviations"]
[]
[null,null,null,null,"Fail: No standardized work labels or inspection points."]
[23,"Garment",null,"checked according to ESD S2.1-1997, the point to point resistance and sleeve to sleeve resistance should be less than 1x10e11 ohms","Pass: All work area should have standardized work labels showing how to be dressed, don grounding devices, and check for insulators. Self monitoring and visual inspections to not allow any deviations"]
[]
[null,null,null,null,"Fail: No standardized work labels or inspection points."]
[24,"Are finger cots & gloves made of ESD protected material.",null,"Look for the procedure.","Pass: All work area should have standardized work labels showing how to be dressed, don grounding devices, and check for insulators. Self monitoring and visual inspections to not allow any deviations"]
[]
[null,null,null,null,"Fail: No standardized work labels or inspection points."]
[25,"Soldering iron and equipment tools",null,"Checked according to ESD STM13.1-2000, the resistance to ground should be less than 2ohms, and the iron voltage should be less than 20mV, and iron current should be less than 10mA.","Pass: All work area should have standardized work labels showing how to be dressed, don grounding devices, and check for insulators. Self monitoring and visual inspections to not allow any deviations"]
[]
[null,null,null,null,"Fail: No standardized work labels or inspection points."]
[26,"Is there a procedure incase Emergency Medical Equipment is used in the EPA?",null,"Look for the procedure.","Pass: All work area should have standardized work labels showing how to be dressed, don grounding devices, and check for insulators. Self monitoring and visual inspections to not allow any deviations"]
[]
[null,null,null,null,"Fail: No standardized work labels or inspection points."]
[27,"Does one designated inspector, for each work shift, perform the internal ESD audit for the entire location? Here location means the area where components/products are handled, manufactured, transported and/or shipped. (May be part-time and may be the same inspector for all shifts.)",null,"The inspector should take part in ESD training, especially for ESD control items test training.","Pass: Designated inspector identified and trained with up to date training logs."]
[]
[null,null,null,null,"Fail: No person identified or training logs not complete or available."]
[28,"Is the ESD Training Program tailored to address current ESD audit findings?",null,"Typical ESD audit findings should be added into ESD training material as lessons learned.","Green: ESD training in place and updates to show any lessons learned activities"]
[null,null,null,null,"Yellow: ESD training in place with no changes due to any lessons learned activities"]
[null,null,null,null,"Red: No training program"]
[29,"Do you maintain ESD Work Area Audit results that illustrate long term trends? Please attach a copy of the latest long-term trend analysis for your location.\n",null,"Long term trend analysis should be used to certify the effectiveness of ESD management, such as PPM, FPY trend.","Pass: Records kept and mainted showing any negative trends and CA to eliminate any issues"]
[]
[null,null,null,null,"Fail: No records kept or CA in place"]
[30,"Is component ESD sensitivity based on valid Human Body Model (HBM) and Charge Device Model (CDM) test methods, such as ESDA S5.1 or ESD S5.3.1? Estimates are not considered valid test results.",null,"Component ESD sensitivity should be based on ESD S5.1 for HBM. ESD 5.2 for MM, ESD 5.3.1 for CDM","Green: All ESD models used and verified on a normal frequency with results available and any CA put in place."]
[null,null,null,null,"Yellow: Specification in place but lacking specifc ESD model or test results with CA put in place"]
[null,null,null,null,"Red: No specification in place"]
[31,"Do surfaces (other than Work Surfaces) that contact ESD sensitive product have a surface resistivity between 1.0 X 10e5 and 1.0 X 10e9 ohms per square? Examples of such surfaces are tote boxes and storage bins that are used to store and/or transport ESD sensitive products.",null,"See ESDA S 11.11, test the surface resistance of ESD control items, the surface resistance should meet required limits","Pass: Compliance to work procedures as noted in 4.8.2 to verify that no evidence is present of a non-compliance."]
[]
[null,null,null,null,"Fail: Observed non-compliance to ESD specification for any areas outside of the EPA."]
[32,"When ESD protection is required, are all non-essential static generating materials, such as plastics and Styrofoam, removed from the work surface?",null,"all non-essential static generating materials should be removed from EPA","Pass: No static generating material present and inspected on a normal frequency. Any non-conformance documented and CA put in place. Must have a 5S type environment to make inpsection less time consuming and efficient."]
[]
[null,null,null,null,"Fail: Static generating material on work space areas."]
[33,"For necessary insulators, how to control its static field?",null,"Keep it at least 30 cm away if field bigger than 2000v/inch; or else, use ionizer to neutralize it.","Pass: Item is covered in the ESD protection procedure and compliance is documented"]
[]
[null,null,null,null,"Fail: Item is not covered or a non-compliance is observed"]
[34,"Before enter EPA, has the static on the component package been removed?",null,"If the static on the package is higher than the EPA control level, the package should be replaced by ESD protective material or neutralized","Pass: Proper handleing procdures to include grounding straps are in place to neutralize any static that my linger on the package."]
[]
[null,null,null,null,"Fail: Non-conformance to procedures for grounding of equipment or personnel."]
[35,"Are all ESD sensitive products and WIPs identified with ESD sensitive warning labels and protected with ESD protective packages?",null,"The ESD symbol should meet ESD S8.1 requirement.","Pass: Proper labeling on boxes, bags or any storage containers to show ESD sensitive material is inside"]
[]
[null,null,null,null,"Fail: Proper labeling is not present on any of the above places."]
[36,"Have the ESD requirements been added into the PFMEA and PCP?",null,"Potential ESD risk and passed ESD failure should be identified in PFMEA and PCP.","Pass: Verify that the ESD safe handling procedures are noted in PFMEA"]
[]
[null,null,null,null,"Fail: Not noted in PFMEA"]
[37,"Does the facility have the plan to get ESD S20.20 cert.?",null,"Supplier should have plan to get ESD 20.20 Cert. to improve its ESD management","Green: ANSI 20.20 being used as the standard and followed"]
[null,null,null,null,"Yellow: Internal specification created, being used, and can show comparison to ANSI 20.20"]
[null,null,null,null,"Red: Specification not being followed or no specficiation in place"]

{"sheet":"Extrusion Audit","index":42,"n_rows":25,"n_cols":13,"rows_kept":25,"cut":false,"hidden":true,"merged":[[5,11,5,12],[8,11,8,12],[18,11,18,12],[9,12,11,12],[15,12,17,12],[12,12,14,12],[6,11,7,11],[19,12,21,12],[22,12,24,12],[6,12,7,12],[2,5,4,5],[6,0,7,0],[6,3,7,3],[6,4,7,4],[6,5,7,5],[3,0,3,1],[3,2,3,3],[6,1,7,2],[5,0,5,4],[12,1,14,2],[12,6,14,6],[15,1,17,2],[9,0,11,0],[9,11,11,11],[9,6,11,6],[6,7,7,7],[6,8,7,8],[12,10,14,10],[12,11,14,11],[6,9,7,9],[6,10,7,10],[6,6,7,6],[9,7,11,7],[9,8,11,8],[9,9,11,9],[9,10,11,10],[19,11,21,11],[22,10,24,10],[22,11,24,11],[15,11,17,11],[15,10,17,10],[22,0,24,0],[22,3,24,3],[19,3,21,3],[12,9,14,9],[15,9,17,9],[15,5,17,5],[12,7,14,7],[12,8,14,8],[15,8,17,8],[12,0,14,0],[12,3,14,3],[12,5,14,5],[15,6,17,6],[15,7,17,7],[15,0,17,0],[18,0,18,3],[9,5,11,5],[19,8,21,8],[0,0,0,1],[0,2,0,3],[1,0,1,1],[1,2,1,3],[2,0,2,1],[2,2,2,3],[19,0,21,0],[8,0,8,3],[0,11,0,12],[19,9,21,9],[19,10,21,10],[22,1,24,2],[22,6,24,6],[22,7,24,7],[22,8,24,8],[22,9,24,9],[19,5,21,5],[22,5,24,5],[19,1,21,2],[19,6,21,6],[19,7,21,7],[15,3,17,3],[9,1,11,2],[9,3,11,3]]}
["Date: ",null,{"$f":"IF(AND(ISBLANK('MCA Header'!B8),ISBLANK('MCA Header'!B12)),\"\",IF('MCA Input Form'!B1=\"Audit Type: Self Assessment\",'MCA Header'!B8,'MCA Header'!B12))","v":""},null,null,null,null,null,null,null,null,{"$f":"\"Revision \"&'Rev History'!B6","v":"Revision v4.04"}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('MCA Header'!B4),\"\",'MCA Header'!B4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F56)<>COUNT(A9:A56),\"R - Incomplete\",IF(OR(COUNTIF(F9:F56,\"Fail\")>0,COUNTIF(F9:F56,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F56,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["Extrusion Process Specific Audit",null,null,null,null,"JUDGEMENT"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or \nPass/Fail)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
["Section 1: Single Piece Extrusion"]
[1,"If phosphate coating is used how is the two week shelf life controlled?",null,"Look for fifo and how schedules are controlled.","Pass: Evidence that shelf life of phosphate coating is well controlled"]
[]
[null,null,null,null,"Fail: No evidence that phosphate coating shelf life is well controlled"]
[2,"Are there in process set up sheets with part drawings for each station?",null,"Look for set up sheets and drawings and inspection records for each station.","Pass: Review set up sheets and drawings for each station"]
[]
[null,null,null,null,"Fail: Partial setup sheets or no set up sheets developed for each station"]
[3,"How are tooling coatings controlled in the process?",null,"Look for tooling certification.","Pass: review tooling certification records that demonstrate control"]
[]
[null,null,null,null,"Fail: No tooling certifications available"]
["Section 2: Continuous Extrusion Process"]
[4,"What lubricant is applied to the shear blade in the aluminum extrusion press? ",null,"Graphite based lubricants are not allowable as it produces defects in the extruded material that will weaken it. Bees wax or sodium hydroxide based lubricants are acceptable.","Pass: Bees Wax or Sodium Hydroxide based lubricants used"]
[]
[null,null,null,null,"Fail: Graphite based lubricants used"]
[5,"How much material in the bloom is culled out for the transition material between billets?",null,"Look for a DOE on what length of material is culled out of the bloom.","Pass: DOE used to determine how much material is culled"]
[]
[null,null,null,null,"Fail: No DOE performed"]

{"sheet":"Forgings Audit","index":43,"n_rows":161,"n_cols":13,"rows_kept":161,"cut":false,"hidden":true,"merged":[[158,12,160,12],[6,1,7,2],[0,0,0,1],[0,2,0,3],[1,0,1,1],[1,2,1,3],[2,0,2,1],[2,2,2,3],[3,0,3,1],[3,2,3,3],[8,1,10,2],[11,1,13,2],[14,1,16,2],[17,1,19,2],[20,1,22,2],[23,1,25,2],[26,1,28,2],[29,1,31,2],[32,1,34,2],[35,1,37,2],[38,1,40,2],[41,1,43,2],[44,1,46,2],[47,1,49,2],[158,0,160,0],[158,3,160,3],[158,5,160,5],[158,6,160,6],[158,7,160,7],[158,8,160,8],[158,9,160,9],[158,10,160,10],[158,11,160,11],[158,1,160,2],[152,12,154,12],[155,0,157,0],[155,3,157,3],[155,5,157,5],[155,6,157,6],[155,7,157,7],[155,8,157,8],[155,9,157,9],[155,10,157,10],[155,11,157,11],[155,12,157,12],[152,1,154,2],[155,1,157,2],[152,0,154,0],[152,3,154,3],[152,5,154,5],[152,6,154,6],[152,7,154,7],[152,8,154,8],[152,9,154,9],[152,10,154,10],[152,11,154,11],[146,12,148,12],[149,0,151,0],[149,3,151,3],[149,5,151,5],[149,6,151,6],[149,7,151,7],[149,8,151,8],[149,9,151,9],[149,10,151,10],[149,11,151,11],[149,12,151,12],[146,1,148,2],[149,1,151,2],[146,0,148,0],[146,3,148,3],[146,5,148,5],[146,6,148,6],[146,7,148,7],[146,8,148,8],[146,9,148,9],[146,10,148,10],[146,11,148,11],[140,12,142,12],[143,0,145,0],[143,3,145,3],[143,5,145,5],[143,6,145,6],[143,7,145,7],[143,8,145,8],[143,9,145,9],[143,10,145,10],[143,11,145,11],[143,12,145,12],[140,1,142,2],[143,1,145,2],[140,0,142,0],[140,3,142,3],[140,5,142,5],[140,6,142,6],[140,7,142,7],[140,8,142,8],[140,9,142,9],[140,10,142,10],[140,11,142,11],[134,12,136,12],[137,0,139,0],[137,3,139,3],[137,5,139,5],[137,6,139,6],[137,7,139,7],[137,8,139,8],[137,9,139,9],[137,10,139,10],[137,11,139,11],[137,12,139,12],[134,1,136,2],[137,1,139,2],[134,0,136,0],[134,3,136,3],[134,5,136,5],[134,6,136,6],[134,7,136,7],[134,8,136,8],[134,9,136,9],[134,10,136,10],[134,11,136,11],[128,12,130,12],[131,0,133,0],[131,3,133,3],[131,5,133,5],[131,6,133,6],[131,7,133,7],[131,8,133,8],[131,9,133,9],[131,10,133,10],[131,11,133,11],[131,12,133,12],[128,1,130,2],[131,1,133,2],[128,0,130,0],[128,3,130,3],[128,5,130,5],[128,6,130,6],[128,7,130,7],[128,8,130,8],[128,9,130,9],[128,10,130,10],[128,11,130,11],[122,12,124,12],[125,0,127,0],[125,3,127,3],[125,5,127,5],[125,6,127,6],[125,7,127,7],[125,8,127,8],[125,9,127,9],[125,10,127,10],[125,11,127,11],[125,12,127,12],[122,1,124,2],[125,1,127,2],[122,0,124,0],[122,3,124,3],[122,5,124,5],[122,6,124,6],[122,7,124,7],[122,8,124,8],[122,9,124,9],[122,10,124,10],[122,11,124,11],[116,12,118,12],[119,0,121,0],[119,3,121,3],[119,5,121,5],[119,6,121,6],[119,7,121,7],[119,8,121,8],[119,9,121,9],[119,10,121,10],[119,11,121,11],[119,12,121,12],[116,1,118,2],[119,1,121,2],[116,0,118,0],[116,3,118,3],[116,5,118,5],[116,6,118,6],[116,7,118,7],[116,8,118,8],[116,9,118,9],[116,10,118,10],[116,11,118,11],[110,12,112,12],[113,0,115,0],[113,3,115,3],[113,5,115,5],[113,6,115,6],[113,7,115,7],[113,8,115,8],[113,9,115,9],[113,10,115,10],[113,11,115,11],[113,12,115,12],[110,1,112,2],[113,1,115,2],[110,0,112,0],[110,3,112,3],[110,5,112,5],[110,6,112,6],[110,7,112,7],[110,8,112,8],[110,9,112,9],[110,10,112,10],[110,11,112,11],[104,12,106,12],[107,0,109,0],[107,3,109,3],[107,5,109,5],[107,6,109,6],[107,7,109,7],[107,8,109,8],[107,9,109,9],[107,10,109,10],[107,11,109,11],[107,12,109,12],[104,1,106,2],[107,1,109,2],[104,0,106,0],[104,3,106,3],[104,5,106,5],[104,6,106,6],[104,7,106,7],[104,8,106,8],[104,9,106,9],[104,10,106,10],[104,11,106,11],[98,12,100,12],[101,0,103,0],[101,3,103,3],[101,5,103,5],[101,6,103,6],[101,7,103,7],[101,8,103,8],[101,9,103,9],[101,10,103,10],[101,11,103,11],[101,12,103,12],[98,1,100,2],[101,1,103,2],[98,0,100,0],[98,3,100,3],[98,5,100,5],[98,6,100,6],[98,7,100,7],[98,8,100,8],[98,9,100,9],[98,10,100,10],[98,11,100,11],[92,12,94,12],[95,0,97,0],[95,3,97,3],[95,5,97,5],[95,6,97,6],[95,7,97,7],[95,8,97,8],[95,9,97,9],[95,10,97,10],[95,11,97,11],[95,12,97,12],[92,1,94,2],[95,1,97,2],[92,0,94,0],[92,3,94,3],[92,5,94,5],[92,6,94,6],[92,7,94,7],[92,8,94,8],[92,9,94,9],[92,10,94,10],[92,11,94,11],[86,12,88,12],[89,0,91,0],[89,3,91,3],[89,5,91,5],[89,6,91,6],[89,7,91,7],[89,8,91,8],[89,9,91,9],[89,10,91,10],[89,11,91,11],[89,12,91,12],[86,1,88,2],[89,1,91,2],[86,0,88,0],[86,3,88,3],[86,5,88,5],[86,6,88,6],[86,7,88,7],[86,8,88,8],[86,9,88,9],[86,10,88,10],[86,11,88,11],[77,12,79,12],[77,1,79,2],[80,12,82,12],[83,0,85,0],[83,3,85,3],[83,5,85,5],[83,6,85,6],[83,7,85,7],[83,8,85,8],[83,9,85,9],[83,10,85,10],[83,11,85,11],[83,12,85,12],[80,1,82,2],[83,1,85,2],[80,0,82,0],[80,3,82,3],[80,5,82,5],[80,6,82,6],[80,7,82,7],[80,8,82,8],[80,9,82,9],[80,10,82,10],[80,11,82,11],[77,0,79,0],[77,3,79,3],[77,5,79,5],[77,6,79,6],[77,7,79,7],[77,8,79,8],[77,9,79,9],[77,10,79,10],[77,11,79,11],[71,12,73,12],[74,0,76,0],[74,3,76,3],[74,5,76,5],[74,6,76,6],[74,7,76,7],[74,8,76,8],[74,9,76,9],[74,10,76,10],[74,11,76,11],[74,12,76,12],[71,1,73,2],[74,1,76,2],[71,0,73,0],[71,3,73,3],[71,5,73,5],[71,6,73,6],[71,7,73,7],[71,8,73,8],[71,9,73,9],[71,10,73,10],[71,11,73,11],[65,6,67,6],[65,7,67,7],[65,8,67,8],[65,9,67,9],[65,10,67,10],[65,11,67,11],[65,12,67,12],[68,0,70,0],[68,3,70,3],[68,5,70,5],[68,6,70,6],[68,7,70,7],[68,8,70,8],[68,9,70,9],[68,10,70,10],[68,11,70,11],[68,12,70,12],[65,1,67,2],[68,1,70,2],[65,0,67,0],[65,3,67,3],[65,5,67,5],[59,7,61,7],[59,8,61,8],[59,9,61,9],[59,10,61,10],[59,11,61,11],[59,12,61,12],[62,0,64,0],[62,3,64,3],[62,5,64,5],[62,6,64,6],[62,7,64,7],[62,8,64,8],[62,9,64,9],[62,10,64,10],[62,11,64,11],[62,12,64,12],[59,1,61,2],[62,1,64,2],[59,0,61,0],[59,3,61,3],[59,5,61,5],[59,6,61,6],[53,7,55,7],[53,8,55,8],[53,9,55,9],[53,10,55,10],[53,11,55,11],[53,12,55,12],[56,0,58,0],[56,3,58,3],[56,5,58,5],[56,6,58,6],[56,7,58,7],[56,8,58,8],[56,9,58,9],[56,10,58,10],[56,11,58,11],[56,12,58,12],[53,1,55,2],[56,1,58,2],[53,0,55,0],[53,3,55,3],[53,5,55,5],[53,6,55,6],[47,7,49,7],[47,8,49,8],[47,9,49,9],[47,10,49,10],[47,11,49,11],[47,12,49,12],[50,0,52,0],[50,3,52,3],[50,5,52,5],[50,6,52,6],[50,7,52,7],[50,8,52,8],[50,9,52,9],[50,10,52,10],[50,11,52,11],[50,12,52,12],[50,1,52,2],[47,0,49,0],[47,3,49,3],[47,5,49,5],[47,6,49,6],[41,7,43,7],[41,8,43,8],[41,9,43,9],[41,10,43,10],[41,11,43,11],[41,12,43,12],[44,0,46,0],[44,3,46,3],[44,5,46,5],[44,6,46,6],[44,7,46,7],[44,8,46,8],[44,9,46,9],[44,10,46,10],[44,11,46,11],[44,12,46,12],[41,0,43,0],[41,3,43,3],[41,5,43,5],[41,6,43,6],[32,9,34,9],[38,9,40,9],[35,9,37,9],[35,10,37,10],[38,10,40,10],[38,11,40,11],[35,11,37,11],[29,9,31,9],[29,10,31,10],[29,11,31,11],[23,11,25,11],[23,10,25,10],[23,9,25,9],[23,8,25,8],[23,7,25,7],[23,6,25,6],[26,6,28,6],[38,7,40,7],[35,7,37,7],[32,7,34,7],[29,7,31,7],[26,7,28,7],[26,11,28,11],[26,10,28,10],[26,9,28,9],[38,8,40,8],[35,8,37,8],[32,8,34,8],[29,8,31,8],[26,8,28,8],[29,6,31,6],[32,6,34,6],[35,6,37,6],[38,6,40,6],[20,7,22,7],[20,6,22,6],[20,8,22,8],[20,9,22,9],[35,12,37,12],[38,12,40,12],[5,11,5,12],[17,11,19,11],[17,10,19,10],[20,11,22,11],[20,10,22,10],[32,11,34,11],[32,10,34,10],[20,12,22,12],[23,12,25,12],[26,12,28,12],[29,12,31,12],[32,12,34,12],[6,12,7,12],[8,12,10,12],[11,12,13,12],[14,12,16,12],[17,12,19,12],[6,11,7,11],[0,4,3,4],[2,5,4,5],[6,0,7,0],[6,3,7,3],[6,4,7,4],[8,0,10,0],[8,3,10,3],[8,5,10,5],[5,0,5,3],[26,5,28,5],[11,0,13,0],[11,3,13,3],[11,5,13,5],[14,0,16,0],[14,3,16,3],[14,5,16,5],[17,0,19,0],[17,3,19,3],[17,5,19,5],[6,7,7,7],[6,8,7,8],[6,9,7,9],[6,10,7,10],[29,0,31,0],[29,3,31,3],[29,5,31,5],[38,0,40,0],[38,3,40,3],[38,5,40,5],[32,0,34,0],[32,3,34,3],[32,5,34,5],[35,0,37,0],[35,3,37,3],[35,5,37,5],[20,0,22,0],[20,3,22,3],[20,5,22,5],[23,0,25,0],[23,3,25,3],[23,5,25,5],[26,0,28,0],[26,3,28,3],[0,11,0,12],[17,9,19,9],[17,8,19,8],[17,7,19,7],[17,6,19,6],[11,11,13,11],[14,6,16,6],[14,7,16,7],[14,8,16,8],[14,9,16,9],[14,10,16,10],[14,11,16,11],[11,6,13,6],[11,7,13,7],[11,8,13,8],[11,9,13,9],[11,10,13,10],[8,6,10,6],[8,7,10,7],[8,8,10,8],[8,9,10,9],[8,10,10,10],[8,11,10,11],[6,6,7,6]]}
["Date: ",null,{"$f":"IF(AND(ISBLANK('MCA Header'!B8),ISBLANK('MCA Header'!B12)),\"\",IF('MCA Input Form'!B1=\"Audit Type: Self Assessment\",'MCA Header'!B8,'MCA Header'!B12))","v":""},null,null,null,null,null,null,null,null,{"$f":"\"Revision \"&'Rev History'!B6","v":"Revision v4.04"}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('MCA Header'!B4),\"\",'MCA Header'!B4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F161)<>COUNT(A9:A161),\"R - Incomplete\",IF(OR(COUNTIF(F9:F161,\"Fail\")>0,COUNTIF(F9:F161,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F161,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["Forgings Process Specific Audit",null,null,null,null,"JUDGEMENT"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or P/F)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
[1,"Does the supplier have chemical analysis capability?                           ",null,null,"Green: Supplier has chemical analysis capability"]
[null,null,null,null,"Yellow: Supplier does not have chemical analysis capability but A2lA qualified outsourced location is utilized"]
[null,null,null,null,"Red: Supplier does not have chemical analysis capability"]
[2,"Does the supplier have hardness testing capability?",null,null,"Pass: Supplier has hardness testing capability"]
[]
[null,null,null,null,"Fail: Supplier does not have hardness testing capability"]
[3,"Does the supplier have any mechanical testing capability?",null,null,"Pass: Supplier has mechanical testing capability"]
[]
[null,null,null,null,"Fail: Supplier does not have mechanical testing capability"]
[4,"Does the Supplier have a documented process for maintaining the identity of the heat code throughout the process, and does the Supplier demonstrate compliance with the process? ",null,null,"Green: The Supplier has a documented process, and demonstrates compliance with the process (ex. Storage, cutting, forging, finished stock etc.)"]
[null,null,null,null,"Yellow: The Supplier has a documented process, but does not demonstrate compliance with the process OR the Supplier does not have a documented process, but does demonstrate compliance with the process (ex. Storage, cutting, forging, finished stock etc.)"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process (ex. Storage, cutting, forging, finished stock etc.)"]
[5,"Does the supplier Document and provide the receiving facility with the Mill cert and heat code associated with the forged parts being manufactured and does the Supplier demonstrates compliance with the process? ",null,null,"Green: The Supplier documents and provides the receiving facility with the mill cert and heat code associated with the forged parts"]
[null,null,null,null,"Yellow: The Supplier documents and does not provide the receiving facility with the mill cert and heat code associated with the forged parts"]
[null,null,null,null,"Red: The Supplier does not document nor provide the receiving facility with the Mill cert and heat code associated with the forged parts being manufactured"]
[6,"Does the Supplier have a documented process for material storage using the FIFO methodology, and does the Supplier demonstrate compliance with the process? ",null,null,"Green: The Supplier has a documented process, and demonstrates compliance with the process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but does not demonstrate compliance with the process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[7,"Does the Supplier have documented Packaging specifications for each Nexteer Automotive Part and does the Supplier demonstrate compliance with the process?",null,null,"Green: The Supplier has documented packaging specification(s), and demonstrates compliance with the process."]
[null,null,null,null,"Yellow: The Supplier has documented packaging specification(s), but does not demonstrate compliance with the process OR the Supplier does not have documented packaging specification(s), but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have documented packaging specification(s), AND does not demonstrate compliance with the process"]
[8,"Does the supplier have a documented process to review the cut or sheared faces at set-set up for defects, and does the Supplier demonstrate compliance with the process?",null,null,"Green: The Supplier has a documented process, and demonstrates compliance with the process (shear, cracks, piping, etc.)"]
[null,null,null,null,"Yellow: The Supplier has a documented process, but does not demonstrate compliance with the process OR the Supplier does not have a documented process, but does demonstrate compliance with the process (shear, cracks, piping, etc.)"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process (shear, cracks, piping, etc.)"]
[9," Does the supplier have documented process limits for cold shearing based on steel grade and bar diameter, and does the Supplier demonstrate compliance with the process?",null,null,"Green: The Supplier has documented process limits, and demonstrates compliance with the process."]
[null,null,null,null,"Yellow: The Supplier has documented process limits, but does not demonstrate compliance with the process OR the Supplier does not have documented process limits, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have documented process limits, AND does not demonstrate compliance with the process"]
[10,"Does the supplier have a documented process to inspect billets for square ness, and does the Supplier demonstrate compliance with the process?",null,null,"Green: The Supplier has a documented process, and demonstrates compliance with the process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but does not demonstrate compliance with the process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[11,"Does the supplier have a predictive/preventative maintenance process for Shear tooling, and does the Supplier demonstrate compliance with the process?",null,null,"Green: The Supplier has a predictive/preventative maintenance process, and demonstrates compliance with the process."]
[null,null,null,null,"Yellow: The Supplier has a predictive/preventative maintenance process, but does not demonstrate compliance with the process OR the Supplier does not have a predictive/preventative maintenance process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[12,"Does the supplier have a documented process for control of the mult/billet size, and does the Supplier demonstrate compliance with the process? ",null,null,"Green: The Supplier has a documented process, and demonstrates compliance with the process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but does not demonstrate compliance with the process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[13,"How often does the supplier weigh the mults? ",null,null,"Green: 100% automated"]
[null,null,null,null,"Yellow: 100% manual OR <100% audit"]
[null,null,null,null,"Red: Not Weighted"]
[14," Document the supplier's heating process and equipment",null,null,"Green: Induction"]
[null,null,null,null,"Yellow: Belt furnace OR Slot furnace"]
[null,null,null,null,"Red: Electric Resistance"]
[15,"Does the supplier have a documented process to handle Variations in the Heating process associated with Breaks, machine downtime, shift change, etc.   Does the Supplier demonstrate compliance with the process? ",null,null,"Green: The Supplier has a documented process, and demonstrates compliance with the process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but does not demonstrate compliance with the process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[16,"Does the supplier have infrared temperature monitoring?",null,null,"Green: Supplier has infrared temperature monitoring"]
[null,null,null,null,"Yellow: Supplier does not have infrared temperature monitoring, but utilizes another method(s)"]
[null,null,null,null,"Red: Supplier does not have infrared temparture monitoring"]
[17,"If Pyrometer is utilized in the system is it multi wave length?",null,null,"Pass: A pyrometer utilized in the system is multi wave length"]
[]
[null,null,null,null,"Fail: A pyrometer utilized in the system is not multi wave length"]
[18,"If Single frequency, how is emissitivity set?",null,null,"Green: Supplier sets emissitivity per the material being measured and has verified accuracy"]
[null,null,null,null,"Yellow: Supplier sets emissitivity per the material being measured but has not verified accuracy"]
[null,null,null,null,"Red: Supplier does not set emissitivity"]
[19,"Does the Supplier have a documented process to measure the temperature of each mult prior to forging, & Do they comply with the documented process? ",null,null,"Green: The Supplier has a documented process, and they comply with the documented process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but do not comply with the documented process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[20,"If Induction heating is being utilized does the supplier have a documented process for power monitoring and process feedback, and does the supplier demonstrate compliance with the process?",null,null,"Green: The Supplier has a documented process, and demonstrates compliance with the process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but does not demonstrate compliance with the process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[21,"Does the Supplier have a documented process to Calibrate the Temperature/Power Monitoring Equipment, and does the supplier demonstrate compliance with the process?",null,null,"Green: The Supplier has a documented process, and demonstrates compliance with the process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but does not demonstrate compliance with the process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[22,"Does the supplier have a documented process for calibration of all gages on instrument panels,  and does the supplier demonstrate compliance with the process?",null,null,"Green: The Supplier has a documented process, and demonstrates compliance with the process (Temperature Controls, Time Controls, etc.)"]
[null,null,null,null,"Yellow: The Supplier has a documented process, but does not demonstrate compliance with the process OR the Supplier does not have a documented process, but does demonstrate compliance with the process (Temperature Controls, Time Controls, etc.)"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process (Temperature Controls, Time Controls, etc.)"]
[23,"Does the supplier have a documented process to reject Mults outside the established range for temperature and/or time & Do they comply with the documented process ?",null,null,"Green: The Supplier has a documented process, and they comply with the documented process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but do not comply with the documented process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[24,"Are all heat treat (Both captive & Outsourced Sources) qualified per CQI -9 Requirements?",null,null,"Pass: All Heat treat (both Captive & Outsourced sources) are qualified per CQI-9 Requirements"]
[]
[null,null,null,null,"Fail: All Heat treat (both Captive & Outsourced sources) are not qualified per CQI-9 Requirements"]
[25,"Does the Supplier have a documented Process/Procedure for the pre-heating of dies, and does the supplier demonstrate compliance with the process?",null,null,"Green: The Supplier has a documented process, and they comply with the documented process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but do not comply with the documented process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[26,"Does the Supplier have a documented process for Die Storage, and does the supplier demonstrate compliance with the process? (a place for everything and everything in its place)",null,null,"Green: The Supplier has a documented process, and they comply with the documented process. (a place for everything and everything in its place)"]
[null,null,null,null,"Yellow: The Supplier has a documented process, but do not comply with the documented process OR the Supplier does not have a documented process, but does demonstrate compliance with the process (a place for everything and everything in its place)"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process (a place for everything and everything in its place)"]
[27,"Does the supplier have a predictive/preventative maintenance process for Dies, and does the supplier demonstrate compliance with the process? ",null,null,"Green: The Supplier has a predictive/preventative maintenance process, and they comply with the documented process."]
[null,null,null,null,"Yellow: The Supplier has a predictive/preventative maintenance process, but do not comply with the documented process OR the Supplier does not have a predictive/preventative maintenance process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a predictive/preventative maintenance process, AND does not demonstrate compliance with the process"]
[28,"Does the supplier have a documented process for die review after the completion of production run, and does the supplier demonstrate compliance with the process?  (retains)",null,null,"Green: The Supplier has a predictive/preventative maintenance process, and they comply with the documented process."]
[null,null,null,null,"Yellow: The Supplier has a predictive/preventative maintenance process, but do not comply with the documented process OR the Supplier does not have a predictive/preventative maintenance process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a predictive/preventative maintenance process, AND does not demonstrate compliance with the process"]
[29,"Does the supplier have a documented process for Press Set Up, and does the supplier demonstrate compliance with the process? ",null,null,"Green: The Supplier has a documented process, and they comply with the documented process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but do not comply with the documented process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[30,"Does the supplier have a documented process for review of the Press Tonnage during the set-up process, and does the supplier demonstrate compliance with the process? ",null,null,"Green: The Supplier has a documented process, and they comply with the documented process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but do not comply with the documented process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[31,"Does the supplier have a documented process for the calibration of the load cells, and does the supplier demonstrate compliance with the process? ",null,null,"Green: The Supplier has a documented process, and they comply with the documented process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but do not comply with the documented process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[32,"Are the set up checks based on air or water cooling of parts? \n(If water cooled how does the supplier validate that no additional hardening is occurring)",null,null,"Green: Air"]
[null,null,null,null,"Yellow: Air/Water"]
[null,null,null,null,"Red: Water"]
[33,"Does the Supplier have a documented process for Die Change over, and does the supplier demonstrate compliance with the process? ",null,null,"Green: The Supplier has a documented process, and they comply with the documented process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but do not comply with the documented process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[34,"What is the average time for Die Change over?  \n(Information Only)"]
[]
[]
[35,"Does the Supplier Have a documented process for prevention and detection of Cracks and demonstrates compliance with the process? ",null,null,"Green: The Supplier has a documented process, and they comply with the documented process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but do not comply with the documented process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[36,"Does the Supplier Have a documented process for prevention and detection of Laps and demonstrates compliance with the process? ",null,null,"Green: The Supplier has a documented process, and they comply with the documented process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but do not comply with the documented process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[37,"Does the Supplier Have a documented process for preventing and detecting Embedded Scale or Excess Scale and demonstrates compliance with the process? ",null,null,"Green: The Supplier has a documented process, and they comply with the documented process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but do not comply with the documented process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[38,"Does the Supplier Have a documented process for managing Legibility and demonstrates compliance with the process? ",null,null,"Green: The Supplier has a documented process, and they comply with the documented process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but do not comply with the documented process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[39,"Does the Supplier Have a documented process for preventing and detecting Improper Grain Flow and demonstrates compliance with the process? ",null,null,"Green: The Supplier has a documented process, and they comply with the documented process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but do not comply with the documented process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[40,"Does the Supplier have a documented process for controlling forging temperature and time at heat, and demonstrates compliance with the process?  ",null,"Validate Compliance at Each and Every Line, Piece of equipment, etc.","Green: The Supplier has a documented process, and they comply with the documented process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but do not comply with the documented process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[41,"Does the Supplier have a documented process for cleaning scale from forged parts and demonstrates compliance with the process? ",null,null,"Green: The Supplier has a documented process, and they comply with the documented process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but do not comply with the documented process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[42,"Does the Supplier have a documented process for maintaining the cleaning abrasive and shot blast equipment and demonstrates compliance with the process?\n",null,"Review of preventative maintenance records","Green: The Supplier has a documented process, and they comply with the documented process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but do not comply with the documented process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[43,"Does the Supplier have a documented process for the method of validating hardenability, and demonstrates compliance with the process?",null,null,"Green: The Supplier has a documented process, and they comply with the documented process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but do not comply with the documented process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[44,"Does the Supplier have a documented process for Heat Code Assignment and demonstrates compliance with the process? (Minimum of an annual review)",null,null,"Green: The Supplier has a documented process, and they comply with the documented process (minimum of an annual review)"]
[null,null,null,null,"Yellow: The Supplier has a documented process, but do not comply with the documented process OR the Supplier does not have a documented process, but does demonstrate compliance with the process (minimum of an annual review)"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process (minimum of an annual review)"]
[45,"Does the Supplier have a documented process for review of the Micro structure of the forged parts being produced and demonstrates compliance with the process?",null,null,"Green: The Supplier has a documented process, and they comply with the documented process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but do not comply with the documented process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[46,"Does the supplier have a documented process for cooling the product, and does the supplier demonstrate compliance with the process?",null,null,"Green: The Supplier has a documented process, and they comply with the documented process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but do not comply with the documented process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[47,"Do all coatings that the supplier utilizes meet the Nexteer Automotive Specifications and Requirements?",null,null,"Pass: All coatings used by the supplier meet Nexteer Automotive Specifications and Requirements"]
[]
[null,null,null,null,"Fail: All coatings used by the supplier do not meet Nexteer Automotive Specifications and Requirements"]
[48,"Does the supplier have a documented process for part dimensional inspection, and does the supplier demonstrate compliance with the process",null,null,"Green: The Supplier has a documented process, and they comply with the documented process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but do not comply with the documented process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[49,"Does the Supplier have a documented process to Calibrate the Dimensional Inspection Equipment, and does the supplier demonstrate compliance with the process?",null,null,"Green: The Supplier has a documented process, and they comply with the documented process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but do not comply with the documented process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[50,"Does the Supplier Have a Documented Process for Re-work/Salvage, and Does the Supplier Demonstrate Compliance with the process?",null,null,"Green: The supplier has a Documented Process for Re-work/Salvage, and the Supplier demonstrates compliance with the process"]
[null,null,null,null,"Yellow: The Supplier has a Documented Process for Re-work/Salvage, but the Supplier does not demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a Documented Process for Re-work/Salvage, and the Supplier does not demonstrate compliance with this requirement."]
[51,"If suppliers parts are subject to magnetic particle inspection requirements do they meet or exceed the requirements per the ASTM",null,null,"Green: The supplier meets all of the required ASTM requirements"]
[null,null,null,null,"Yellow: The supplier meets some of the ASTM requirements"]
[null,null,null,null,"Red: The supplier does not meet the ASTM Requirements"]

{"sheet":"Grease Application Audit","index":44,"n_rows":32,"n_cols":13,"rows_kept":32,"cut":false,"hidden":true,"merged":[[5,11,5,12],[17,12,19,12],[20,12,22,12],[6,12,7,12],[8,12,10,12],[11,12,13,12],[14,12,16,12],[23,12,25,12],[26,12,28,12],[29,12,31,12],[2,5,4,5],[6,0,7,0],[6,3,7,3],[6,4,7,4],[6,5,7,5],[3,0,3,1],[3,2,3,3],[5,0,5,3],[6,1,7,2],[14,1,16,2],[17,1,19,2],[8,0,10,0],[8,3,10,3],[8,5,10,5],[11,0,13,0],[11,3,13,3],[11,5,13,5],[8,1,10,2],[11,1,13,2],[26,0,28,0],[26,3,28,3],[26,5,28,5],[29,0,31,0],[29,3,31,3],[29,5,31,5],[26,1,28,2],[29,1,31,2],[20,0,22,0],[20,3,22,3],[20,5,22,5],[23,0,25,0],[23,3,25,3],[23,5,25,5],[20,1,22,2],[23,1,25,2],[8,7,10,7],[8,8,10,8],[8,9,10,9],[8,10,10,10],[8,11,10,11],[6,7,7,7],[6,8,7,8],[6,9,7,9],[6,10,7,10],[6,11,7,11],[17,10,19,10],[17,11,19,11],[14,7,16,7],[14,8,16,8],[14,9,16,9],[14,10,16,10],[14,11,16,11],[11,10,13,10],[11,11,13,11],[0,0,0,1],[0,2,0,3],[1,0,1,1],[1,2,1,3],[2,0,2,1],[2,2,2,3],[20,7,22,7],[20,8,22,8],[20,9,22,9],[11,7,13,7],[11,8,13,8],[11,9,13,9],[20,6,22,6],[6,6,7,6],[8,6,10,6],[11,6,13,6],[14,6,16,6],[17,6,19,6],[14,0,16,0],[14,3,16,3],[14,5,16,5],[17,0,19,0],[17,3,19,3],[17,5,19,5],[0,11,0,12],[29,11,31,11],[29,6,31,6],[29,7,31,7],[29,8,31,8],[29,9,31,9],[29,10,31,10],[23,11,25,11],[26,6,28,6],[26,7,28,7],[26,8,28,8],[26,9,28,9],[26,10,28,10],[26,11,28,11],[23,6,25,6],[23,7,25,7],[23,8,25,8],[23,9,25,9],[23,10,25,10],[20,10,22,10],[20,11,22,11],[17,7,19,7],[17,8,19,8],[17,9,19,9]]}
["Date: ",null,{"$f":"IF(AND(ISBLANK('MCA Header'!B8),ISBLANK('MCA Header'!B12)),\"\",IF('MCA Input Form'!B1=\"Audit Type: Self Assessment\",'MCA Header'!B8,'MCA Header'!B12))","v":""},null,null,null,null,null,null,null,null,{"$f":"\"Revision \"&'Rev History'!B6","v":"Revision v4.04"}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('MCA Header'!B4),\"\",'MCA Header'!B4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F56)<>COUNT(A9:A56),\"R - Incomplete\",IF(OR(COUNTIF(F9:F56,\"Fail\")>0,COUNTIF(F9:F56,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F56,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["Grease Application Process Specific Audit",null,null,null,null,"JUDGEMENT"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or \nPass/Fail)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
[1,"Are there controls to assure that the correct grease is provided to the application site?",null,"Measures are in place to assure correct grease is provided to the application site.","Pass: Labeling and Error Proofing in Place to ensure grease is not mixed"]
[]
[null,null,null,null,"Fail: Controls are inadequate to ensure grease is not mixed"]
[2,"Are measures in place to ensure that the product, both grease and customer assembly, are kept clean throughout the process?",null,"Procedures and processing methods must be followed to ensure that neither the grease nor the customer parts are contaminated by foreign materials once in the process stream through to final packaging.","Pass: Industrial Hygene and cleanliness standards are in place to keep product and process clean"]
[]
[null,null,null,null,"Fail: Processing methods allow contamination during grease application process"]
[3,"Are practices in place to prevent grease from contaminating areas on the customer assembly that are not compatible with grease? ",null,"Measures should be taken to assure grease is not applied to critical areas.  Visual aids should show these areas.  Material handling and packaging prevents migration of grease to areas of the customer assembly that would prove to be detrimental to the function of the assembly.","Pass: Critical \"Keep Out\" areas are identified with visual aids"]
[]
[null,null,null,null,"Fail: \"Keep Out\" areas are not identified and documented on visual aids"]
[4,"Are steps taken to prevent air from getting into grease supply lines.  What is the process for changing drums?",null,"The supplier shall have procedures for handling grease and grease drums that encompass measures to specifically address air entrapment throughout the grease handling system.","Pass: Purge and air entrapment procedures ensure air is not introduced to the application system"]
[]
[null,null,null,null,"Fail: Grease application system can allow air entrapment"]
[5,"Is there an alarm or other procedure to indicate when the flow or other critical parameters are outside process requirements?  (At barrel and at application to the product)",null,"Process alarms or other procedures shall exist to alert the operator when the flow of grease is interrupted.  ","Pass: Flow monitoring alarms are in place"]
[]
[null,null,null,null,"Fail: No Flow monitoring alarms are in place"]
[6,"Are all cleaning processes used compatible with grease and product?",null,"Solvents or other materials used to clean the product or the manufacturing line must be specified, approved and used in a manner, which does not adversely affect the grease or product.","Pass: Grease compatibility with solvents and on line cleaners is documented"]
[]
[null,null,null,null,"Fail: Grease is not compatible with solvents and online cleaners or compatibility is not documented."]
[7,"Is there a rework procedure that complies with the original grease application specifications?",null,"The rework procedure should be consistent with the original application procedure to ensure coverage in terms of quantity and location of grease on the part or assembly.","Pass: cleaning and regreasing should follow original application method preferably using the production equipment for re application"]
[]
[null,null,null,null,"Fail: Re-application is not documented or does not follow original application method"]
[8,"Does area of greasing on part require verification that grease is actually on the part after the greasing station?",null,"Look for method of detecting the presence of grease.","Pass: Grease presence is detected"]
[]
[null,null,null,null,"Fail: No method for grease presence detection is available or used."]

{"sheet":"Injection Molding Audit","index":45,"n_rows":20,"n_cols":13,"rows_kept":20,"cut":false,"hidden":true,"merged":[[8,1,10,2],[8,0,10,0],[5,11,5,12],[17,12,19,12],[6,12,7,12],[8,12,10,12],[11,12,13,12],[14,12,16,12],[2,5,4,5],[6,0,7,0],[6,3,7,3],[6,4,7,4],[6,5,7,5],[5,0,5,3],[3,0,3,1],[3,2,3,3],[6,1,7,2],[11,6,13,6],[14,6,16,6],[17,6,19,6],[14,0,16,0],[14,3,16,3],[14,5,16,5],[17,0,19,0],[17,3,19,3],[17,5,19,5],[14,1,16,2],[17,1,19,2],[11,0,13,0],[11,3,13,3],[11,5,13,5],[11,1,13,2],[11,9,13,9],[11,10,13,10],[11,11,13,11],[8,7,10,7],[8,8,10,8],[8,9,10,9],[8,10,10,10],[8,11,10,11],[11,7,13,7],[11,8,13,8],[17,9,19,9],[17,10,19,10],[17,11,19,11],[14,7,16,7],[14,8,16,8],[14,9,16,9],[14,10,16,10],[14,11,16,11],[17,7,19,7],[17,8,19,8],[0,11,0,12],[8,3,10,3],[0,0,0,1],[0,2,0,3],[1,0,1,1],[1,2,1,3],[2,0,2,1],[2,2,2,3],[6,7,7,7],[6,8,7,8],[6,9,7,9],[6,10,7,10],[6,11,7,11],[6,6,7,6],[8,6,10,6],[8,5,10,5]]}
["Date: ",null,{"$f":"IF(AND(ISBLANK('MCA Header'!B8),ISBLANK('MCA Header'!B12)),\"\",IF('MCA Input Form'!B1=\"Audit Type: Self Assessment\",'MCA Header'!B8,'MCA Header'!B12))","v":""},null,null,null,null,null,null,null,null,{"$f":"\"Revision \"&'Rev History'!B6","v":"Revision v4.04"}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('MCA Header'!B4),\"\",'MCA Header'!B4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F56)<>COUNT(A9:A56),\"R - Incomplete\",IF(OR(COUNTIF(F9:F56,\"Fail\")>0,COUNTIF(F9:F56,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F56,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["Injection Molding Process Specific Audit",null,null,null,null,"JUDGEMENT"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or\nPass/Fail)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
[1,"Is the material stored in silos?",null,"(1) Is there a standardized work instruction for loading and distribution of the material from the silos.\n(2) Are the silos and the connecting hoses color coded for visual management to distinguish between different resins/material being used.\n(3) Is the material being tested in the in-house lab for Sp. Gravity, Flow properties etc. prior to being unloaded in the silos. \n(4) Is every bulk load accompanied by the manufacturers certificate of analysis.","Green: Raw Material stored in silos and all verified criteria met"]
[null,null,null,null,"YELLOW: Silo(s) exist but not all verified criteria met, (ie lack in-house testing color coding etc.)"]
[null,null,null,null,"Red:  No material control at bulk silos"]
[2,"In an emergency (like material shortage/current weak market conditions, low volume order justifying smaller packaging etc.) does the supplier use gaylords to receive small quantities of the material",null,"(1) Is there a standardized work instruction for switching the uptake of material from silos to gaylord.\n(2) Are the connecting distribution hoses color coded for different materials?\n(3) Are the gaylords labeled with similar color coded labels to distinguish different materials?\n(4) How is the material usage from gaylord/s verified at the press? \n(5) Who are involved in verification that the correct material is used for the part being produced","GREEN: Gaylords are utilized with standardized work instructions for tranferring from silos and to the presses.  Gaylords have an ID/labeling procedure involving color coding on wands and boxes."]
[null,null,null,null,"YELLOW: Gaylords can or are utilzed with know formal written procedures to transfer from silos."]
[null,null,null,null,"Red: Raw material cannot be transferred to gaylords."]
[3,"For moisture sensitive materials, is the drying system adequate and properly maintained?",null,"This is important for Nexteer materials commonly used (I.e. Polyamide (Nylon, PA66, PA6, PA46, PA6-12)\nPolythalamide (high temperature nylong, HTN, Amodel)\nPolyesters (PET, PBT, Hytrel, TEEE)\nAcrylonitrile Butadiene Styrene (ABS)\nPolyurethanes (TPU)","GREEN:  Drying system exists with temperature controllers and display.  Controllers are equiped with audio and visual alarms alerting when parameters have been breached.  A mositure meter is used at set frequencies to verify dryer/controller."]
[null,null,null,null,"YELLOW:  All dryer controls mentioned above exist.  However they are not being verified with a moisture meter check.\n"]
[null,null,null,null,"Red:  Dryes has no alarms and no moisture check being performed."]
[4,"Are moisture checks for the resin being made per the PCP every shift?",null,"Check PCP and check sheets.","Pass: Moisture checks are verified as being checked per the control plan"]
[]
[null,null,null,null,"Fail: No moisture checks being performed"]

{"sheet":"Machining Audit","index":46,"n_rows":26,"n_cols":13,"rows_kept":26,"cut":false,"hidden":true,"merged":[[5,11,5,12],[17,12,19,12],[20,12,22,12],[23,12,25,12],[6,12,7,12],[8,12,10,12],[11,12,13,12],[14,12,16,12],[17,11,19,11],[23,11,25,11],[20,11,22,11],[8,0,10,0],[8,3,10,3],[8,5,10,5],[2,5,4,5],[6,0,7,0],[6,3,7,3],[6,4,7,4],[6,5,7,5],[3,0,3,1],[3,2,3,3],[6,1,7,2],[8,1,10,2],[5,0,5,3],[11,0,13,0],[11,3,13,3],[11,5,13,5],[14,0,16,0],[14,3,16,3],[14,5,16,5],[11,1,13,2],[14,1,16,2],[23,0,25,0],[23,3,25,3],[23,5,25,5],[17,0,19,0],[17,3,19,3],[17,5,19,5],[20,0,22,0],[20,3,22,3],[20,5,22,5],[17,1,19,2],[20,1,22,2],[23,1,25,2],[6,6,7,6],[8,6,10,6],[11,6,13,6],[14,6,16,6],[17,6,19,6],[6,7,7,7],[6,8,7,8],[6,9,7,9],[6,10,7,10],[6,11,7,11],[11,8,13,8],[11,9,13,9],[11,10,13,10],[11,11,13,11],[8,7,10,7],[8,8,10,8],[8,9,10,9],[8,10,10,10],[8,11,10,11],[0,0,0,1],[0,2,0,3],[1,0,1,1],[1,2,1,3],[2,0,2,1],[2,2,2,3],[23,6,25,6],[23,7,25,7],[23,8,25,8],[23,9,25,9],[23,10,25,10],[0,11,0,12],[20,6,22,6],[17,7,19,7],[17,8,19,8],[17,9,19,9],[17,10,19,10],[20,7,22,7],[20,8,22,8],[20,9,22,9],[20,10,22,10],[14,7,16,7],[14,8,16,8],[14,9,16,9],[14,10,16,10],[14,11,16,11],[11,7,13,7]]}
["Date: ",null,{"$f":"IF(AND(ISBLANK('MCA Header'!B8),ISBLANK('MCA Header'!B12)),\"\",IF('MCA Input Form'!B1=\"Audit Type: Self Assessment\",'MCA Header'!B8,'MCA Header'!B12))","v":""},null,null,null,null,null,null,null,null,{"$f":"\"Revision \"&'Rev History'!B6","v":"Revision v4.04"}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('MCA Header'!B4),\"\",'MCA Header'!B4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F56)<>COUNT(A9:A56),\"R - Incomplete\",IF(OR(COUNTIF(F9:F56,\"Fail\")>0,COUNTIF(F9:F56,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F56,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["Machining Process Specific Audit",null,null,null,null,"JUDGEMENT"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or \nPass/Fail)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
[1,"For fragile tools is error proofing used to detect broken tools?",null,"Look for current sensors, whisker type probes and laser probes.","Pass: Error proofing and broken tool detection is in place"]
[]
[null,null,null,null,"Fail: broken tool detection is not in place"]
[2,"For multiple machines/fixtures how is part traceability accomplished?",null,"Look for a legend on witness marks on the part or dot matrix.","Pass: Part to fixture traceability must be in place"]
[]
[null,null,null,null,"Fail: No Part to fixture traceability is in place"]
[3,"Who has \"edit rights\" for the machining software programs?",null,"How are edit rights controlled?","Pass: Machining program access must be limited to authorized personel by lock out or password methods"]
[]
[null,null,null,null,"Fail: No Machining program access control"]
[4,"Is the equipment accuracy being used sufficient for the print tolerances required?",null,"Look for machine accuracy documentation.","Pass: Verify capability study data on critical tolerance dimensions"]
[]
[null,null,null,null,"Fail: Capability study data does not show capability"]
[5,"Are parts located & clamped correctly in the fixture(s)?",null,"Look for monitoring system(s) i.e. pressure or air transducers.","Pass: Part placement verification is in place in the fixturing"]
[]
[null,null,null,null,"Fail: No part placement verification is in place in fixturing"]
[6,"How is part remachining prevented?",null,"Look for work place organization and/or a monitoring system.","Pass: single piece flow that is well followed or fixture interlock"]
[]
[null,null,null,null,"Fail: Poor work piece flow or no fixture interlock"]

{"sheet":"Painting Audit","index":47,"n_rows":29,"n_cols":13,"rows_kept":29,"cut":false,"hidden":true,"merged":[[23,9,25,9],[20,6,22,6],[20,7,22,7],[20,8,22,8],[20,9,22,9],[11,0,13,0],[11,3,13,3],[11,5,13,5],[14,0,16,0],[14,3,16,3],[14,5,16,5],[17,0,19,0],[17,5,19,5],[17,3,19,3],[11,1,13,2],[14,1,16,2],[17,1,19,2],[5,11,5,12],[17,11,19,11],[17,10,19,10],[20,11,22,11],[26,11,28,11],[26,10,28,10],[23,10,25,10],[23,11,25,11],[20,12,22,12],[23,12,25,12],[26,12,28,12],[6,12,7,12],[8,12,10,12],[11,12,13,12],[14,12,16,12],[17,12,19,12],[6,11,7,11],[0,4,3,4],[2,5,4,5],[6,0,7,0],[6,3,7,3],[6,4,7,4],[8,0,10,0],[8,5,10,5],[8,3,10,3],[0,0,0,1],[0,2,0,3],[1,0,1,1],[1,2,1,3],[2,0,2,1],[2,2,2,3],[3,0,3,1],[3,2,3,3],[6,1,7,2],[8,1,10,2],[5,0,5,3],[6,5,7,5],[6,7,7,7],[6,8,7,8],[6,9,7,9],[6,10,7,10],[20,0,22,0],[23,3,25,3],[20,5,22,5],[23,0,25,0],[26,3,28,3],[23,5,25,5],[26,0,28,0],[26,5,28,5],[20,3,22,3],[20,1,22,2],[23,1,25,2],[26,1,28,2],[20,10,22,10],[26,9,28,9],[26,8,28,8],[26,7,28,7],[26,6,28,6],[23,6,25,6],[23,7,25,7],[23,8,25,8],[0,11,0,12],[17,9,19,9],[17,8,19,8],[17,7,19,7],[17,6,19,6],[11,11,13,11],[14,6,16,6],[14,7,16,7],[14,8,16,8],[14,9,16,9],[14,10,16,10],[14,11,16,11],[11,6,13,6],[11,7,13,7],[11,8,13,8],[11,9,13,9],[11,10,13,10],[8,6,10,6],[8,7,10,7],[8,8,10,8],[8,9,10,9],[8,10,10,10],[8,11,10,11],[6,6,7,6]]}
["Date: ",null,{"$f":"IF(AND(ISBLANK('MCA Header'!B8),ISBLANK('MCA Header'!B12)),\"\",IF('MCA Input Form'!B1=\"Audit Type: Self Assessment\",'MCA Header'!B8,'MCA Header'!B12))","v":""},null,null,null,null,null,null,null,null,{"$f":"\"Revision \"&'Rev History'!B6","v":"Revision v4.04"}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('MCA Header'!B4),\"\",'MCA Header'!B4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F41)<>COUNT(A9:A41),\"R - Incomplete\",IF(OR(COUNTIF(F9:F41,\"Fail\")>0,COUNTIF(F9:F41,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F41,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["Painting Process Specific Audit",null,null,null,null,"JUDGEMENT"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or P/F)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
[1,"Are racks/hangers inspected before parts are loaded?",null,"Proper material handling within the mix room and at the load and prep station","Pass: Rack / hangers inspected before being loaded"]
[]
[null,null,null,null,"Fail: Racks / hangers NOT inspected before being loaded or inspected on less frequent basis"]
[2," Is their a PM schedule for racks maintenance/cleaning?",null,"Procedure, PFEMA, control plan, SWS, layer audit","Pass: Racks / hangers have a PM schedule that is being followed"]
[]
[null,null,null,null,"Fail: No PM schedule or no evidence it is being followed"]
[3,"Are parts water spot free after dry off? What is the verification process?",null,"Procedure, PFEMA, control plan, SWS, layer audit","Pass: Verification of water spot free parts is in place and followed"]
[]
[null,null,null,null,"Fail: No verification for water spot free parts in place or procedure not followed"]
[4,"Is there a PM schedule for the wash system prior to painting? Is it being followed?",null,"Look for schedule log.","Pass: Wash system has a PM schedule that is being followed"]
[]
[null,null,null,null,"Fail: No PM schedule or no evidence it is being followed"]
[5,"Are there process controls established for control oven temperature? Are there oven temperature set points? Verify controls are working.",null,"Look for oven profile.","Pass: Oven temperature set points established and followed"]
[]
[null,null,null,null,"Fail: Oven temperature set points not established or not followed and monitored"]
[6,"Is their a reaction plan for when oven temperature falls below the required temperature or when parts are in the oven longer than specified?",null,"Look for procedures.","Pass: reaction plan for oven temperature excursion is in place"]
[]
[null,null,null,null,"Fail: no reaction plan for oven temperature excursion"]
[7,"Cleaning Schedule for booths, grates, robots, etc. Maintenance of the sludge system/eliminators, etc",null,"Look for log.","Pass: All systems have PM plan established with evidence that it is being followed"]
[]
[null,null,null,null,"Fail: Some or all PM plans missing and / or some or all PM plans lack evidence that they are followed"]

{"sheet":"Powdered Metal Audit","index":48,"n_rows":53,"n_cols":13,"rows_kept":53,"cut":false,"hidden":true,"merged":[[35,12,37,12],[38,12,40,12],[41,12,43,12],[5,11,5,12],[17,12,19,12],[20,12,22,12],[44,12,46,12],[47,12,49,12],[50,12,52,12],[6,12,7,12],[8,12,10,12],[11,12,13,12],[14,12,16,12],[23,12,25,12],[26,12,28,12],[29,12,31,12],[32,12,34,12],[47,6,49,6],[47,7,49,7],[47,8,49,8],[47,9,49,9],[47,10,49,10],[47,11,49,11],[50,6,52,6],[50,7,52,7],[50,8,52,8],[50,9,52,9],[50,10,52,10],[50,11,52,11],[41,6,43,6],[41,7,43,7],[41,8,43,8],[41,9,43,9],[41,10,43,10],[41,11,43,11],[44,6,46,6],[44,7,46,7],[44,8,46,8],[44,9,46,9],[44,10,46,10],[44,11,46,11],[32,11,34,11],[35,6,37,6],[35,7,37,7],[35,8,37,8],[35,9,37,9],[35,10,37,10],[35,11,37,11],[38,6,40,6],[38,7,40,7],[38,8,40,8],[38,9,40,9],[38,10,40,10],[38,11,40,11],[50,1,52,2],[23,6,25,6],[23,7,25,7],[23,8,25,8],[23,9,25,9],[23,10,25,10],[23,11,25,11],[26,6,28,6],[26,7,28,7],[26,8,28,8],[26,9,28,9],[26,10,28,10],[26,11,28,11],[29,6,31,6],[29,7,31,7],[29,8,31,8],[29,9,31,9],[29,10,31,10],[29,11,31,11],[32,6,34,6],[32,7,34,7],[32,8,34,8],[32,9,34,9],[32,10,34,10],[47,0,49,0],[47,3,49,3],[47,5,49,5],[50,0,52,0],[50,3,52,3],[50,5,52,5],[0,0,0,1],[0,2,0,3],[1,0,1,1],[1,2,1,3],[2,0,2,1],[2,2,2,3],[3,0,3,1],[3,2,3,3],[6,1,7,2],[8,1,10,2],[11,1,13,2],[14,1,16,2],[17,1,19,2],[20,1,22,2],[23,1,25,2],[2,5,4,5],[6,0,7,0],[47,1,49,2],[44,0,46,0],[44,3,46,3],[44,5,46,5],[26,1,28,2],[29,1,31,2],[32,1,34,2],[35,1,37,2],[38,1,40,2],[41,1,43,2],[44,1,46,2],[26,3,28,3],[26,5,28,5],[29,0,31,0],[29,3,31,3],[29,5,31,5],[5,0,5,3],[14,0,16,0],[14,3,16,3],[14,5,16,5],[17,0,19,0],[17,3,19,3],[17,5,19,5],[8,0,10,0],[8,3,10,3],[8,5,10,5],[11,0,13,0],[11,3,13,3],[11,5,13,5],[6,4,7,4],[6,5,7,5],[6,3,7,3],[32,0,34,0],[32,3,34,3],[32,5,34,5],[26,0,28,0],[20,0,22,0],[20,3,22,3],[20,5,22,5],[23,0,25,0],[23,3,25,3],[23,5,25,5],[41,0,43,0],[41,3,43,3],[41,5,43,5],[35,0,37,0],[35,3,37,3],[35,5,37,5],[38,0,40,0],[38,3,40,3],[38,5,40,5],[8,10,10,10],[8,11,10,11],[6,7,7,7],[6,8,7,8],[6,9,7,9],[6,10,7,10],[6,11,7,11],[20,6,22,6],[6,6,7,6],[8,6,10,6],[11,6,13,6],[14,6,16,6],[17,6,19,6],[0,11,0,12],[20,7,22,7],[20,8,22,8],[20,9,22,9],[20,10,22,10],[20,11,22,11],[17,7,19,7],[17,8,19,8],[17,9,19,9],[17,10,19,10],[17,11,19,11],[14,7,16,7],[14,8,16,8],[14,9,16,9],[14,10,16,10],[14,11,16,11],[11,7,13,7],[11,8,13,8],[11,9,13,9],[11,10,13,10],[11,11,13,11],[8,7,10,7],[8,8,10,8],[8,9,10,9]]}
["Date: ",null,{"$f":"IF(AND(ISBLANK('MCA Header'!B8),ISBLANK('MCA Header'!B12)),\"\",IF('MCA Input Form'!B1=\"Audit Type: Self Assessment\",'MCA Header'!B8,'MCA Header'!B12))","v":""},null,null,null,null,null,null,null,null,{"$f":"\"Revision \"&'Rev History'!B6","v":"Revision v4.04"}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('MCA Header'!B4),\"\",'MCA Header'!B4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F56)<>COUNT(A9:A56),\"R - Incomplete\",IF(OR(COUNTIF(F9:F56,\"Fail\")>0,COUNTIF(F9:F56,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F56,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["Powered Metal Process Specific Audit",null,null,null,null,"JUDGEMENT"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or \nPass/Fail)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
[1,"In the material hopper, how does the Supplier prevent contamination of powder material?",null,"No contamination in powder causing inclusions and voids. Are there covers on the hoppers? Are there screens between the hopper and feeding tube? Are they cleaned regularly. Are they checked for screen integrity?","Pass: Good contamination control with covers in place on hoppers and screen maintainence recorded"]
[]
[null,null,null,null,"Fail: Hopper covers missing, no screen maintainence or checking"]
[2,"Is there continuous flow of powder from the hopper to the tube and press?",null,"Lack of continuous flow could cause low density and voids. Sensors available to detect low material volume.","Pass: Material flow sensors in place"]
[]
[null,null,null,null,"Fail: No method to detect low material volume flow"]
[3,"Does the Powder shoe receive regular maintenance?  ",null,"Review PM maintenance to ensure there is regular visual checks for shoe degradation and integrity. Debris from rubber shoe causes contamination and possible voids.","Pass: PM records verifying Powder shoe maintainence schedule"]
[]
[null,null,null,null,"Fail: No PM plan for Powder shoe or PM plan not followed and recorded"]
[4,"Are there any possibilities for any impact that could cause green cracks from press to ejection, to conveyor, to deburr operation?",null,"Green cracks are not allowed. Impact points, part to part contact can cause green cracks.  Check for any impact from ejection from mold, discharge on to conveyors, hitting side rails, part to part contact, deburring brushes, etc.","Pass: Audit for material handling in green state that eliminates impact prior to sintering stage"]
[]
[null,null,null,null,"Fail: Material handling that will allow impact on green parts"]
[5,"At compact operation how does the Supplier confirm density requirements are met?",null,"Parts need to meet print density requirements.  Weight scales, length measurements at set up, density checks and frequencies.","Pass: PCP documents density checking plan at press - documentation is maintained"]
[]
[null,null,null,null,"Fail: no density checking plan or plan not followed"]
[6,"Prior to sintering are there controls in place to minimize or protect against green cracks during part handling, part staging, in process dunnage, etc",null,"No Green Cracks allowed. Look for evidence of automation, no part to part contact. If parts are being compacted then stored prior to sinter, ensure in process dunnage is as adequate to protect parts.","Pass: Audit for material handling in green state that eliminates impact prior to sintering stage"]
[]
[null,null,null,null,"Fail: Material handling that will allow impact on green parts"]
[7,"How does the Supplier control distortion or flatness in sinter furnace?",null,"Part distortion is not allowed. If ceramic plates are used are they ground for flatness? Are they checked for integrity? Are belts in furnace worn? Ensure parts are not set on seams in furnace allowing possibility for distortion, cracking.","Pass: Flatness control of belts and ceramic plates is maintained and documented"]
[]
[null,null,null,null,"Fail: Belts, plates and furnace surfaces are not maintained and controlled"]
[8,"How is flatness controlled?",null,"Print specification. Does the Supplier have adequate gage methods?  Is the process capable?  If not does the Supplier perform 100% inspection?","Pass: Flatness Capability study and / or Flatness gage R&R for %100 gage operations"]
[]
[null,null,null,null,"Fail: Flatness Capability study not available, failed or R&R not available for %100 gage operations"]
[9,"How does the Supplier control density in all variation of part thickness?  Is there a process to pull samples for each location?  Is the frequency adequate?  Is there a reaction plan for out of print conditions",null,"Print specification, picture sheet showing all areas of required density and frequencies. For examples around holes, around spline area, pedalstools legs, flanges,  etc","Pass: Density check map in control plan established and documented"]
[]
[null,null,null,null,"Fail: no density checking plan or plan not followed"]
[10,"Is there a method used to check for Green Cracks?",null,"Nondestructive testing for green cracks, resonance testing, ping or ring testing, Magnetic particle inspection (MPI) checks, etc. What controls does the supplier have in place to ensure green cracks do not exist or reach the customer?","Pass: NDT method available for detecting green cracks"]
[]
[null,null,null,null,"Fail: No NDT method for green cracks"]
[11,"If supplier performs Magnetic particle inspection verify inspector has passed vision and color blindness test. ",null,"Red/Green deficiency will not permit inspectors to see fluorescent indications.  Verify Supplier requires inspectors to have vision tests, both for color blindness and far sightedness.","Pass: Magnetic particle inspection operators are certified for color vision"]
[]
[null,null,null,null,"Fail: Magnetic particle inspection operators are not certified for color vision"]
[12,"Does the supplier check for residual magnetism?",null,"  Does the supplier have field indicator/gauss meter to check for residual magnetism?","Pass: Residual magnetism checked and controled"]
[]
[null,null,null,null,"Fail: No residual magnetism check in place"]
[13,"Is the part running in the press that it was PPAP'd in? ",null,"Check the PPAP package and the press used to run the part.","Green -  Press number matches control plan."]
[null,null,null,null,"Yellow: Press is the same tonnage, but is different than the PPAP press"]
[null,null,null,null,"Red: No clear definition of part to press assignment"]
[14,"Does the press have tonnage monitors and how often are they checked for equal tonnage?",null,"Look for the tonnage monitors and the recorded data.","Green: Press set-up or maint documents are available, match current press operating parameters and will shut down press automatically if outside of operating limits"]
[null,null,null,null,"Yellow: Tonnage monitors are functional but do not interface with press controls to shut down when forces are outside of set limits."]
[null,null,null,null,"Red: no tonnage monitors on presses"]
[15,"How are parts handled coming out of the press to prevent handling damage?",null,"Look for method of handling part upon exit from the press and what the work instructions state.","Green: Material handling set-up based on durability of part and common sense approach to drawing requirements."]
[null,null,null,null,"Yellow: Material handling is present, but \"due care\" needs to be considered."]
[null,null,null,null,"Red: Material handling is not defined or there is no consideration for \"due care\""]

{"sheet":"Rubber Bonding Audit","index":49,"n_rows":29,"n_cols":13,"rows_kept":29,"cut":false,"hidden":true,"merged":[[23,9,25,9],[23,10,25,10],[26,6,28,6],[26,7,28,7],[26,8,28,8],[26,9,28,9],[26,10,28,10],[5,11,5,12],[17,12,19,12],[20,12,22,12],[23,12,25,12],[26,12,28,12],[6,12,7,12],[8,12,10,12],[11,12,13,12],[14,12,16,12],[23,11,25,11],[26,11,28,11],[0,0,0,1],[0,2,0,3],[1,0,1,1],[1,2,1,3],[2,0,2,1],[2,2,2,3],[23,6,25,6],[23,7,25,7],[23,8,25,8],[2,5,4,5],[6,0,7,0],[6,3,7,3],[6,4,7,4],[6,5,7,5],[3,0,3,1],[3,2,3,3],[6,1,7,2],[5,0,5,3],[14,0,16,0],[14,3,16,3],[14,5,16,5],[17,0,19,0],[17,3,19,3],[17,5,19,5],[14,1,16,2],[17,1,19,2],[8,0,10,0],[8,3,10,3],[8,5,10,5],[11,0,13,0],[11,3,13,3],[11,5,13,5],[8,1,10,2],[11,1,13,2],[26,0,28,0],[26,3,28,3],[26,5,28,5],[20,0,22,0],[20,3,22,3],[20,5,22,5],[23,0,25,0],[23,3,25,3],[23,5,25,5],[20,1,22,2],[23,1,25,2],[26,1,28,2],[8,10,10,10],[8,11,10,11],[6,7,7,7],[6,8,7,8],[6,9,7,9],[6,10,7,10],[6,11,7,11],[20,6,22,6],[6,6,7,6],[8,6,10,6],[11,6,13,6],[14,6,16,6],[17,6,19,6],[0,11,0,12],[20,7,22,7],[20,8,22,8],[20,9,22,9],[20,10,22,10],[20,11,22,11],[17,7,19,7],[17,8,19,8],[17,9,19,9],[17,10,19,10],[17,11,19,11],[14,7,16,7],[14,8,16,8],[14,9,16,9],[14,10,16,10],[14,11,16,11],[11,7,13,7],[11,8,13,8],[11,9,13,9],[11,10,13,10],[11,11,13,11],[8,7,10,7],[8,8,10,8],[8,9,10,9]]}
["Date: ",null,{"$f":"IF(AND(ISBLANK('MCA Header'!B8),ISBLANK('MCA Header'!B12)),\"\",IF('MCA Input Form'!B1=\"Audit Type: Self Assessment\",'MCA Header'!B8,'MCA Header'!B12))","v":""},null,null,null,null,null,null,null,null,{"$f":"\"Revision \"&'Rev History'!B6","v":"Revision v4.04"}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('MCA Header'!B4),\"\",'MCA Header'!B4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F56)<>COUNT(A9:A56),\"R - Incomplete\",IF(OR(COUNTIF(F9:F56,\"Fail\")>0,COUNTIF(F9:F56,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F56,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["Rubber Bonding Process Specific Audit"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or \nPass/Fail)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
[1,"If adhesive coating on metal parts is required for bonding are there adequate controls?",null,"\"Review Process Control Plan and Identify all the manufacturing steps. (Including cycle time, temperature, etc)\n See Coating  Process Audit\"","Green: Control Plan checks incoming material to ensure adhesive coat is properly applied. Operator wears gloves to protect against contamination of adhesive surface. Operator work instructions shows disposal of dropped material. "]
[null,null,null,null,"Yellow: Operators wear gloves to protect against handling and disposal policy or only an incoming check."]
[null,null,null,null,"Red: No incoming check or handling protection of adhesive material"]
[2,"If metal components are treated at outside facility are proper steps taken to maintain proper surface requirements for next operation ",null,"Review customer specifications. Review Control Plan for adequate steps in maintaining part conditions.","Green: Obtainable certifications that are received from sub-supplier. Incoming material check in Control Plan. Operator wears gloves to protect against contamination of adhesive surface. Operator work instructions shows disposal of dropped material. "]
[null,null,null,null,"Yelllow: Operators wear gloves to protect against handling and disposal policy or only an incoming check or certifications are obtainable from sub-supplier."]
[null,null,null,null,"Red: Operators are not wearing gloves, no incoming check, no certification from sub-supplier."]
[3,"What are the process monitoring checks used to maintain proper rubber molding requirements?",null,"Review control plan /log sheets.","Green: controls at line that maintain rubber controls within the molding area (computer automated inputs, work instructions, trained operated signoff)"]
[null,null,null,null,"Yellow: Automated Inputs. Work instructions or operator signoff at startup"]
[null,null,null,null,"Red: No automated Inputs or no work instructions"]
[4,"Have requirements been established for maximum open  mold times in order to maintain proper temperature of metal components?",null,"Review control plan /log sheets.","Green: controls at line that maintain rubber controls within the molding area (computer automated inputs, work instructions, trained operated signoff)"]
[null,null,null,null,"Yellow: Automated Inputs. Work instructions or operator signoff at startup"]
[null,null,null,null,"Red: No automated Inputs or no work instructions"]
[5,"Have requirements been established to maintain proper temperature / time for adhesive coating and rubber bonding requirements during the molding cycle?",null,"Review control plan /log sheets.","Green: controls at line that maintain rubber controls within the molding area (computer automated inputs, work instructions, trained operated signoff)"]
[null,null,null,null,"Yellow: Automated Inputs. Either work instructions or operator signoff at startup do not exist"]
[null,null,null,null,"Red: No automated Inputs or no work instructions"]
[6,"Are parts handled properly to avoid part contamination:",null,"Are gloves used and are they proper for the application?","Green: Work instructions on handling. Gloves are worn. Trained Operator Signoff"]
[null,null,null,null,"Yellow: Work instructions exist. Gloves are worn or trained operator signoff exist."]
[null,null,null,null,"Red: No Work Instructions on handling of material. If work instructions exist, operators do not wear gloves and no trained operator signoff"]
[7,"Are bond tests conducted on prescribed frequency and what equipment is used?",null,"Look at control plan.","Green: Frequency is identified in Control Plan and historical data are attainable"]
[null,null,null,null,"Yellow: Frequency is identified in Control Plan. Can not provide historical data."]
[null,null,null,null,"Red: Bond tests are not able to be completed."]

{"sheet":"Semiconductor Assembly Audit","index":50,"n_rows":92,"n_cols":13,"rows_kept":92,"cut":false,"hidden":true,"merged":[[0,0,0,1],[0,2,0,3],[1,0,1,1],[1,2,1,3],[2,0,2,1],[2,2,2,3],[2,5,4,5],[3,0,3,1],[3,2,3,3],[5,0,5,3],[5,11,5,12],[6,0,7,0],[6,1,7,2],[6,3,7,3],[6,4,7,4],[6,5,7,5],[6,12,7,12],[8,0,10,0],[8,1,10,2],[8,3,10,3],[8,5,10,5],[8,6,10,6],[8,7,10,7],[8,8,10,8],[8,9,10,9],[8,10,10,10],[6,6,7,6],[6,7,7,7],[6,8,7,8],[6,9,7,9],[6,10,7,10],[6,11,7,11],[8,11,10,11],[20,0,22,0],[20,1,22,2],[20,3,22,3],[20,5,22,5],[20,6,22,6],[20,7,22,7],[20,8,22,8],[8,12,10,12],[11,0,13,0],[11,1,13,2],[11,3,13,3],[11,5,13,5],[11,6,13,6],[11,7,13,7],[11,8,13,8],[11,9,13,9],[11,10,13,10],[11,11,13,11],[11,12,13,12],[14,9,16,9],[14,10,16,10],[14,11,16,11],[14,12,16,12],[17,0,19,0],[17,1,19,2],[17,3,19,3],[17,5,19,5],[17,6,19,6],[17,7,19,7],[14,0,16,0],[14,1,16,2],[14,3,16,3],[14,5,16,5],[14,6,16,6],[14,7,16,7],[14,8,16,8],[20,9,22,9],[20,10,22,10],[20,11,22,11],[20,12,22,12],[17,8,19,8],[17,9,19,9],[17,10,19,10],[17,11,19,11],[17,12,19,12],[23,8,25,8],[23,9,25,9],[23,10,25,10],[23,11,25,11],[23,12,25,12],[23,7,25,7],[23,0,25,0],[23,1,25,2],[23,3,25,3],[23,5,25,5],[23,6,25,6],[29,0,31,0],[29,1,31,2],[29,3,31,3],[29,5,31,5],[29,6,31,6],[26,0,28,0],[26,1,28,2],[26,3,28,3],[26,5,28,5],[26,6,28,6],[29,7,31,7],[29,8,31,8],[29,9,31,9],[29,10,31,10],[29,11,31,11],[29,12,31,12],[26,8,28,8],[26,9,28,9],[26,10,28,10],[26,11,28,11],[26,12,28,12],[26,7,28,7],[35,0,37,0],[35,1,37,2],[35,3,37,3],[35,5,37,5],[35,6,37,6],[32,0,34,0],[32,1,34,2],[32,3,34,3],[32,5,34,5],[32,6,34,6],[35,7,37,7],[35,8,37,8],[35,9,37,9],[35,10,37,10],[35,11,37,11],[35,12,37,12],[32,8,34,8],[32,9,34,9],[32,10,34,10],[32,11,34,11],[32,12,34,12],[32,7,34,7],[41,0,43,0],[41,1,43,2],[41,3,43,3],[41,5,43,5],[41,6,43,6],[38,0,40,0],[38,1,40,2],[38,3,40,3],[38,5,40,5],[38,6,40,6],[41,7,43,7],[41,8,43,8],[41,9,43,9],[41,10,43,10],[41,11,43,11],[41,12,43,12],[38,8,40,8],[38,9,40,9],[38,10,40,10],[38,11,40,11],[38,12,40,12],[38,7,40,7],[44,7,46,7],[44,8,46,8],[44,9,46,9],[44,10,46,10],[44,11,46,11],[44,12,46,12],[44,0,46,0],[44,1,46,2],[44,3,46,3],[44,5,46,5],[44,6,46,6],[50,0,52,0],[50,1,52,2],[50,3,52,3],[50,5,52,5],[50,6,52,6],[47,0,49,0],[47,1,49,2],[47,3,49,3],[47,5,49,5],[47,6,49,6],[50,7,52,7],[50,8,52,8],[50,9,52,9],[50,10,52,10],[50,11,52,11],[50,12,52,12],[47,8,49,8],[47,9,49,9],[47,10,49,10],[47,11,49,11],[47,12,49,12],[47,7,49,7],[56,0,58,0],[56,1,58,2],[56,3,58,3],[56,5,58,5],[56,6,58,6],[53,0,55,0],[53,1,55,2],[53,3,55,3],[53,5,55,5],[53,6,55,6],[56,7,58,7],[56,8,58,8],[56,9,58,9],[56,10,58,10],[56,11,58,11],[56,12,58,12],[53,8,55,8],[53,9,55,9],[53,10,55,10],[53,11,55,11],[53,12,55,12],[53,7,55,7],[59,8,61,8],[59,9,61,9],[59,10,61,10],[59,11,61,11],[59,12,61,12],[59,7,61,7],[59,0,61,0],[59,1,61,2],[59,3,61,3],[59,5,61,5],[59,6,61,6],[65,0,67,0],[65,1,67,2],[65,3,67,3],[65,5,67,5],[65,6,67,6],[62,0,64,0],[62,1,64,2],[62,3,64,3],[62,5,64,5],[62,6,64,6],[65,7,67,7],[65,8,67,8],[65,9,67,9],[65,10,67,10],[65,11,67,11],[65,12,67,12],[62,8,64,8],[62,9,64,9],[62,10,64,10],[62,11,64,11],[62,12,64,12],[62,7,64,7],[68,7,70,7],[68,8,70,8],[68,9,70,9],[68,10,70,10],[68,11,70,11],[68,12,70,12],[68,0,70,0],[68,1,70,2],[68,3,70,3],[68,5,70,5],[68,6,70,6],[74,0,76,0],[74,1,76,2],[74,3,76,3],[74,5,76,5],[74,6,76,6],[71,0,73,0],[71,1,73,2],[71,3,73,3],[71,5,73,5],[71,6,73,6],[74,7,76,7],[74,8,76,8],[74,9,76,9],[74,10,76,10],[74,11,76,11],[74,12,76,12],[71,8,73,8],[71,9,73,9],[71,10,73,10],[71,11,73,11],[71,12,73,12],[71,7,73,7],[80,0,82,0],[80,1,82,2],[80,3,82,3],[80,5,82,5],[80,6,82,6],[77,0,79,0],[77,1,79,2],[77,3,79,3],[77,5,79,5],[77,6,79,6],[80,7,82,7],[80,8,82,8],[80,9,82,9],[80,10,82,10],[80,11,82,11],[80,12,82,12],[77,8,79,8],[77,9,79,9],[77,10,79,10],[77,11,79,11],[77,12,79,12],[77,7,79,7],[86,0,88,0],[86,1,88,2],[86,3,88,3],[86,5,88,5],[86,6,88,6],[83,0,85,0],[83,1,85,2],[83,3,85,3],[83,5,85,5],[83,6,85,6],[0,11,0,12],[89,8,91,8],[89,9,91,9],[89,10,91,10],[89,11,91,11],[89,12,91,12],[89,0,91,0],[89,1,91,2],[89,3,91,3],[89,5,91,5],[89,6,91,6],[89,7,91,7],[86,7,88,7],[86,8,88,8],[86,9,88,9],[86,10,88,10],[86,11,88,11],[86,12,88,12],[83,8,85,8],[83,9,85,9],[83,10,85,10],[83,11,85,11],[83,12,85,12],[83,7,85,7]]}
["Date: ",null,{"$f":"IF(AND(ISBLANK('MCA Header'!B8),ISBLANK('MCA Header'!B12)),\"\",IF('MCA Input Form'!B1=\"Audit Type: Self Assessment\",'MCA Header'!B8,'MCA Header'!B12))","v":""},null,null,null,null,null,null,null,null,{"$f":"\"Revision \"&'Rev History'!B6","v":"Revision v4.04"}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('MCA Header'!B4),\"\",'MCA Header'!B4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F92)<>COUNT(A9:A92),\"R - Incomplete\",IF(OR(COUNTIF(F9:F92,\"Fail\")>0,COUNTIF(F9:F92,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F92,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["Semiconductor Assembly Audit"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or \nPass/Fail)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
[1,"1. Does the site have a cleanliness classification rating for its assembly area? (eg class 100, Class 10, etc) \n2. Does the site have air particulate monitoring system and procedures?\n3. Does the site have chemical, gas, water, etc. particulate monitoring  systems?\n4.Does the site have lot process tracking system?\n",null,"Evidence of control charts for contaminate particulant count. \nEvidence of control charts and real time monitoring of systems.\nEvidence of proceedures and action plans based on out of control conditions (OCAP).\nEvidence of runcard or electronic lot tracking provided.","Green: All items demonstrated"]
[null,null,null,null,"Yellow:  Other Evidence that controls are  demonstrated"]
[null,null,null,null,"Red: Less than 3 items demonstrated."]
[2,"Does the facitiy have incoming material handling, storage, traceability controls  specifically for the following materials?\n1. Mold compound .\n2. Lead frame/laminate .\n3. Die attach.\n4. Wire consumption and storage.",null,"Evidence of material acceptance testing\nEvidence of control charts and real time monitoring of systems.\nEvidence of FIFO being used for all materials\nEvidence of material handling requirements documented in work instruction","Green: All items demonstrated"]
[null,null,null,null,"Yellow:  Other Evidence that controls are  demonstrated"]
[null,null,null,null,"Red: Less than 3 items demonstrated."]
[3,"Are equipment and tool process parameters verified at each setup?",null,"Evidence of automated set-up recipe download. \nEvidence of set-up sheet verification.\nEvidence of lot travelers with set-up information.\nEvidende of layered audit frequency and results","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative. "]
[4,"1. Are automated equipment control systems demonstrated?\n2. Internal / External process change controls demonstrated?\n3. Internal audits of quality system adequacy demonstrated?",null,"Evidence of control charts and real time monitoring of systems.\nEvidence of revision control on the production floor demonstrated.\nEvidence of internal audit results and action plans demonstrated. ","Green: All items demonstrated"]
[null,null,null,null,"Yellow:  2 items demonstrated"]
[null,null,null,null,"Red: No Evidence provided"]
[5,"At incoming inspection provide evidence of  physical  product characteristics are measured, analyzed and for key characteristics of the in coming material. Examples would be cross sectional analysis, viscosity tests, pull tests, shear tests, etc. ",null,"Evidence of material acceptance testing of incoming materials\nEvidence of control charts and real time monitoring of systems for ball shear, wire pull and die shear. ","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[6,"Manufacturing In line monitoring: ",null,"Evidence of control charts and real time monitoring of systems for ball shear, wire pull and die shear. Temperature profiles ","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[8,"Is rework allowed?  If so, are only specific parts or processes allowed for rework?",null,"Evidence of documentation for rework of specific items and processes are allowed\nEvidence that reworked products or process have completed qualification testing. ","Pass: All items demonstrated"]
[]
[null,null,null,null,"Fail: A reworked device not submitted for qualification testing."]
[9,"Operator Training ",null,"Evidence that Operators are trained for specific rework task. ","Pass: Evidence Provided"]
[]
[null,null,null,null,"Fail: No Evidence of initiative."]
[10,"SPC,Control plan, rules, ",null,"Evidence of SPC data, control plans and work instructions exist and are documented.","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[11,"Reiview of Cpk/Ppk and data to drive line inprovement action plans . (DOE /four corner process) ",null,"Evidence of Qualtity reviews are conducted and action plans are generated from items identified in those meetings.  ","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[12,"OCAP procedures with demonstrated verifications.",null,"Evidence of OCAP procedures and training","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[13,"GR&R procedures: Identified that critical process and controls are tied to GR&R",null,"Evidence of GR&R and tool certification","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[15,"Are Shut down and start up procedures for maintainance personnel clearly defined for critical tools? \n",null,"Evidence of proceedures defined in a work instruction or control plan.","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[16,"Failure analysis assessment:  Is there an updated and reviewed list  of analytical capabilities?",null,"Evidence of Equipment Inventory","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[17,"Are there FA and Process control procedures established for - internal and external analysis? ",null,"Evidence of Work instructions, control plans, process monitors available. ","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[18,"Are training procedures established for each area of FA?.",null,"Evidence of training procedures for specific FA tasks","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[19," Are training records for all personnel in FA established and reviewed.",null,"Evidence of training documentation for personnel in the FA organization","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[20,"Are Audit proceedures available for assessing external analytical capabilities?",null,"Evidence of qualification of external FA sources.\nEvidence of work performed at external suppliers  ","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[22,"Is there evidence that \"Lessons learned\" has been implimented in next gen technologies and product designs or incorporated in updated PFMEA's/DFMEA's ?   ",null,"Evidence of Feedback into the Design and Manufacturing Processes.","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[23,"Are lessons learned tracked, communicated, and used?",null,"Evidense of leasons learned are designed into new products and/or processes.","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[25,"Is there a revision control proceedure for test program upgrades: ",null,"Evidence of test program revision control","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[26,"Does the Package Final Test  (PFT)/ handler equipment sets support Nexteer package form factors? :",null,"Evidence of inventory list of handlers and there capabilities","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[27,"Does PFT support Tri temp testing? What range? : If not applicable select \"Evidence Provided\" ",null,"Evidence of environmental testing requirements meet Nexteer SOW requirements. ","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[28,"How are bad parts prevented from escaping and being shipped as good product?",null,"Evidence of lot tracking and product containment ","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[29,"Is there an ongoing reliability monitoring program for finished product?\n   1.Which tests are performed?\n   2.What is done with the data?\n   3.How are failures handled?\n   4.Is the data published?\n   5.Are there closed loop procedures for correcting detected problems and issues?",null,"If no ORM  test services,  provide evidence of test services audit.\nEvidence test chamber capabilities\nEvidence of data analysis and root cause investigation. ","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[30,"Are components qualified in accordance with AEC Q100 / Q101/ Q200? Are tests run beyond the requirements of AEC Q100 / Q101/ Q200?  If yes, please describe.\n",null,"Evidence of AEC Q100 compliance. \nEvidence of FA reports","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[31,"Are warranty and field returns formally monitored?\n",null,"Evidence of field performance tracking, RMA or FA data. ","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[32,"Are there procedures for correcting warranty and field return problems?",null,"Evidence of feedback into the hardware and process development teams.","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]

{"sheet":"Stamping Audit","index":51,"n_rows":26,"n_cols":13,"rows_kept":26,"cut":false,"hidden":true,"merged":[[5,11,5,12],[23,12,25,12],[6,12,7,12],[8,12,10,12],[11,12,13,12],[14,12,16,12],[17,12,19,12],[20,12,22,12],[23,11,25,11],[20,1,22,2],[6,7,7,7],[6,8,7,8],[6,9,7,9],[11,7,13,7],[11,8,13,8],[23,6,25,6],[23,7,25,7],[23,8,25,8],[23,9,25,9],[6,6,7,6],[8,6,10,6],[11,6,13,6],[14,6,16,6],[17,6,19,6],[11,9,13,9],[17,7,19,7],[17,8,19,8],[17,9,19,9],[23,10,25,10],[20,0,22,0],[11,3,13,3],[14,3,16,3],[23,3,25,3],[17,3,19,3],[20,3,22,3],[11,1,13,2],[14,1,16,2],[17,1,19,2],[23,1,25,2],[17,0,19,0],[23,0,25,0],[11,0,13,0],[14,0,16,0],[20,6,22,6],[3,0,3,1],[3,2,3,3],[6,1,7,2],[8,1,10,2],[0,0,0,1],[0,2,0,3],[1,0,1,1],[1,2,1,3],[2,0,2,1],[2,2,2,3],[8,0,10,0],[6,0,7,0],[8,3,10,3],[6,3,7,3],[5,0,5,3],[2,5,4,5],[23,5,25,5],[8,5,10,5],[6,4,7,4],[11,5,13,5],[14,5,16,5],[6,5,7,5],[17,5,19,5],[20,5,22,5],[6,11,7,11],[8,7,10,7],[8,8,10,8],[8,9,10,9],[8,10,10,10],[8,11,10,11],[0,11,0,12],[17,10,19,10],[17,11,19,11],[20,7,22,7],[20,8,22,8],[20,9,22,9],[20,10,22,10],[20,11,22,11],[11,10,13,10],[11,11,13,11],[14,7,16,7],[14,8,16,8],[14,9,16,9],[14,10,16,10],[14,11,16,11],[6,10,7,10]]}
["Date: ",null,{"$f":"IF(AND(ISBLANK('MCA Header'!B8),ISBLANK('MCA Header'!B12)),\"\",IF('MCA Input Form'!B1=\"Audit Type: Self Assessment\",'MCA Header'!B8,'MCA Header'!B12))","v":""},null,null,null,null,null,null,null,null,{"$f":"\"Revision \"&'Rev History'!B6","v":"Revision v4.04"}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('MCA Header'!B4),\"\",'MCA Header'!B4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F56)<>COUNT(A9:A56),\"R - Incomplete\",IF(OR(COUNTIF(F9:F56,\"Fail\")>0,COUNTIF(F9:F56,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F56,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["Stamping Process Specific Audit"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or \nPass/Fail)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
[1,"Does the supplier keep the first and last piece and web until the next run?",null,"Look for evidence of the web.","Green: Die strip is tagged for latest production date and retained samples are available. First piece sample(s) in the area at the press."]
[null,null,null,null,"Yellow: Die strip not identified with production run date or master samples without time stamps or ID"]
[null,null,null,null,"Red: Nothing available"]
[2,"Is the part running in the press that it was PPAP'd in? ",null,"Check the PPAP package and the press used to run the part.","Green -  Press number matches control plan."]
[null,null,null,null,"Yellow: Press is the same tonnage, but is different than the PPAP press"]
[null,null,null,null,"Red: No clear definition of part to press assignment"]
[3,"If the die lube is mixed, how is the concentration monitored?",null,"Look for a log sheet to show that the concentration is specified and that the check is being made.","Green: Die lube part number matches set-up documents. Pre-mixed lube has supplier cert docs showing correct content. When mixed, procedure defines correct mix ratio with data to support."]
[null,null,null,null,"Yellow: Documentation is missing or lacking, but process appears to have some level of control"]
[null,null,null,null,"Red: No definition of lube specified for the part / press or instructions for mixing lube"]
[4,"Does the press have tonnage monitors and how often are they checked for equal tonnage?",null,"Look for the tonnage monitors and the recorded data.","Green: Press set-up or maint documents are available, match current press operating parameters and will shut down press automatically if outside of operating limits"]
[null,null,null,null,"Yellow: Tonnage monitors are functional but do not interface with press controls to shut down when forces are outside of set limits."]
[null,null,null,null,"Red: no tonnage monitors on presses"]
[5,"Is material culled out of the process between adjacent coils and how is it discarded so as not to mix it in the process stream of good parts?",null,"Discuss if adjacent coils are welded together or if a specific quantity of parts is discarded at the end of each coil and at the start of another coil.","Green: process docs and work instructions define length of material that must be removed before strip is fed into press. Number of parts are defined at initial press start-up or coil change for scrapping prior to beginning production run."]
[null,null,null,null,"Yellow: Instructions are available but no definition of lengths or strokes of press that must be scrapped. \"No generic callouts\""]
[null,null,null,null,"Red: No instructions or documentation."]
[6,"How are parts handled coming out of the press to prevent handling damage?",null,"Look for method of handling part upon exit from the press and what the work instructions state.","Green: Material handling set-up based on durability of part and common sense approach to drawing requirements."]
[null,null,null,null,"Yellow: Material handling is present, but \"due care\" needs to be considered."]
[null,null,null,null,"Red: Material handling is not defined or there is no consideration for \"due care\""]

{"sheet":"Threading Tapping Audit","index":52,"n_rows":37,"n_cols":13,"rows_kept":37,"cut":false,"hidden":true,"merged":[[31,11,33,11],[6,12,7,12],[5,11,5,12],[8,11,8,12],[18,12,20,12],[21,11,21,12],[22,12,24,12],[25,12,27,12],[28,12,30,12],[31,12,33,12],[9,11,11,11],[15,11,17,11],[18,11,20,11],[22,11,24,11],[25,11,27,11],[28,11,30,11],[25,6,27,6],[25,7,27,7],[25,8,27,8],[25,9,27,9],[18,6,20,6],[18,7,20,7],[8,0,8,3],[21,0,21,3],[25,10,27,10],[12,10,14,10],[22,6,24,6],[22,7,24,7],[9,5,11,5],[9,1,11,2],[12,1,14,2],[12,0,14,0],[12,3,14,3],[12,5,14,5],[18,3,20,3],[18,5,20,5],[15,1,17,2],[18,1,20,2],[34,12,36,12],[9,12,11,12],[12,12,14,12],[15,12,17,12],[34,6,36,6],[34,7,36,7],[34,8,36,8],[34,9,36,9],[34,10,36,10],[34,11,36,11],[31,6,33,6],[31,7,33,7],[31,8,33,8],[31,9,33,9],[31,10,33,10],[28,9,30,9],[28,10,30,10],[28,6,30,6],[28,7,30,7],[28,8,30,8],[0,0,0,1],[0,2,0,3],[1,0,1,1],[1,2,1,3],[2,0,2,1],[2,2,2,3],[2,5,4,5],[6,0,7,0],[6,3,7,3],[6,4,7,4],[6,5,7,5],[3,0,3,1],[3,2,3,3],[6,1,7,2],[5,0,5,3],[9,0,11,0],[9,3,11,3],[15,0,17,0],[15,3,17,3],[15,5,17,5],[18,0,20,0],[22,5,24,5],[25,0,27,0],[25,3,27,3],[25,5,27,5],[22,1,24,2],[25,1,27,2],[34,0,36,0],[34,3,36,3],[34,5,36,5],[28,0,30,0],[28,3,30,3],[28,5,30,5],[31,0,33,0],[31,3,33,3],[31,5,33,5],[22,0,24,0],[22,3,24,3],[28,1,30,2],[31,1,33,2],[34,1,36,2],[15,6,17,6],[15,7,17,7],[15,8,17,8],[15,9,17,9],[15,10,17,10],[6,6,7,6],[22,10,24,10],[9,6,11,6],[9,7,11,7],[9,8,11,8],[9,9,11,9],[9,10,11,10],[12,6,14,6],[12,7,14,7],[12,8,14,8],[12,9,14,9],[18,8,20,8],[18,9,20,9],[18,10,20,10],[0,11,0,12],[22,8,24,8],[22,9,24,9],[6,7,7,7],[6,8,7,8],[6,9,7,9],[6,10,7,10],[6,11,7,11],[12,11,14,11]]}
["Date: ",null,{"$f":"IF(AND(ISBLANK('MCA Header'!B8),ISBLANK('MCA Header'!B12)),\"\",IF('MCA Input Form'!B1=\"Audit Type: Self Assessment\",'MCA Header'!B8,'MCA Header'!B12))","v":""},null,null,null,null,null,null,null,null,{"$f":"\"Revision \"&'Rev History'!B6","v":"Revision v4.04"}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('MCA Header'!B4),\"\",'MCA Header'!B4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F56)<>COUNT(A9:A56),\"R - Incomplete\",IF(OR(COUNTIF(F9:F56,\"Fail\")>0,COUNTIF(F9:F56,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F56,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["Threading and Tapping Process Specific Audit",null,null,null,null,"JUDGEMENT"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or \nPass/Fail)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
["Section 1:Threading"]
[1,"Is there a process in place to control thread dimensions ?",null,"Force Monitor.  Make sure that Supplier has variable / attribute gauges. Check every set-up, readjustment, tool change and per Control Plan. ","Green: Gages for thread dimensions are available and used every set-up, readjusment, tool change and per control plan"]
[null,null,null,null,"Yellow: Gages are present, frequency is not often enough"]
[null,null,null,null,"Red: Missing gages, no evidence that gages are being used"]
[2,"Is there a process in place to verify incomplete threads for error proofing ?",null,"Process error proofing. ( let Supplier explain you, some Supplier use different system). Look for Double Leads detection monitor and Force detection system. Every set-up, readjustment, one per shift min. and process check based on control plan.","Green: Error proofing for incomplete, double leads in place and used with verification"]
[null,null,null,null,"Yellow: Some error proofing in place but incomplete"]
[null,null,null,null,"Red: no error proofing or error proofing inoperative, not verified"]
[3,"Is there a work instruction in place to verify complete thread profile. (Pitch, Major, Minor and  other dimensions if specified on the drawing) ?",null,"Every set-up, readjustment, one per shift min. and process check based on control plan. Shall have variable gauge for checking pitch dia. (Attribute gauges, Comparator and  etc).","Pass: Work instruction in place and used"]
[]
[null,null,null,null,"Fail: Work instruction not in place or not followed"]
[4,"Is there a method of preventing defects due to handling in the process? ",null,"Equipment designed for soft handling, reduced drop-height from conveyor systems. Rhino lining in hoppers and use of plastic bang-board.","Green: All equipment is designed for protection of parts during handling"]
[null,null,null,null,"Yellow: Most equipment is designed for protection of parts during handling - some improvement needed"]
[null,null,null,null,"Red: Metal material handling allows metal to metal contact and part damage"]
["Section 2: Tapping"]
[1,"Is there a process in place to check Pitch, Major and Minor Diameter ?",null,"Review variable and attribute gauges. Parts should be inspected per control plan.(Note: Variable gauge is required for checking Pitch Diameter). Look for error proofing process.","Pass: Work instruction in place and used"]
[]
[null,null,null,null,"Fail: Work instruction not in place or not followed"]
[2,"Is there a process in place to monitor missing and incomplete threads ?",null,"Every set-up, 1st pc. Inspection and per control plan. Variable and attribute gauges. Error proofing process by using sensor, laser, optical, camera and / or other process. (Ask Supplier to explain  error proofing system and verify).","Green: Error proofing for incomplete, double leads in place and used with verification"]
[null,null,null,null,"Yellow: Some error proofing in place but incomplete"]
[null,null,null,null,"Red: no error proofing or error proofing inoperative, not verified"]
[3,"Is there is process in place to monitor cleanliness ? (Free of chips, oil and foreign Material.",null,"Every set-up, 1st pc. and through out the process per control plan. Visual and gauge inspection. Details work instruction including tool change, coolant flow and PM program. Look for error proofing system","Pass: effective system is in place to verify and monitor cleanliness"]
[]
[null,null,null,null,"Fail: no effective system is in place to verify and monitor cleanliness"]
[4,"Is there a process in place to check diameter prior to Tap operation?",null,"\"If there is drilling and tapping process,\ninner diameter of drill hole must be checked. (Variable gauge is required for checking Diameter)\nEvery set-up, 1st pc.  Inspection and per control plan.\"","Pass: Pilot hole verified"]
[]
[null,null,null,null,"Fail: Pilot hole is not verified"]
[5,"How are the number of full threads verified if called out on the drawing?",null,"Look  for a profile trace on the threads or in process controls. (pretap diameter, taper in the pretap diameter, tolerance on the pretap diameter, etc.)","Pass: Number of threads is verified "]
[]
[null,null,null,null,"Fail: Number of full threads not checked"]

{"sheet":"Torque Control Audit","index":53,"n_rows":38,"n_cols":13,"rows_kept":38,"cut":false,"hidden":true,"merged":[[8,11,10,11],[23,11,25,11],[26,6,28,6],[26,7,28,7],[26,8,28,8],[26,9,28,9],[26,10,28,10],[35,12,37,12],[5,11,5,12],[17,12,19,12],[20,12,22,12],[6,12,7,12],[8,12,10,12],[11,12,13,12],[14,12,16,12],[23,12,25,12],[26,12,28,12],[29,12,31,12],[32,12,34,12],[35,11,37,11],[26,11,28,11],[14,11,16,11],[17,11,19,11],[20,11,22,11],[6,11,7,11],[29,11,31,11],[32,6,34,6],[32,7,34,7],[32,8,34,8],[32,9,34,9],[32,10,34,10],[32,11,34,11],[29,6,31,6],[29,7,31,7],[29,8,31,8],[29,9,31,9],[29,10,31,10],[23,10,25,10],[20,6,22,6],[20,7,22,7],[20,8,22,8],[20,9,22,9],[20,10,22,10],[11,8,13,8],[11,9,13,9],[23,7,25,7],[23,8,25,8],[23,9,25,9],[5,0,5,3],[35,6,37,6],[35,7,37,7],[35,8,37,8],[35,9,37,9],[35,10,37,10],[0,0,0,1],[0,2,0,3],[1,0,1,1],[1,2,1,3],[2,0,2,1],[2,2,2,3],[2,5,4,5],[6,0,7,0],[6,3,7,3],[6,4,7,4],[6,5,7,5],[3,0,3,1],[3,2,3,3],[6,1,7,2],[8,0,10,0],[8,3,10,3],[8,5,10,5],[11,0,13,0],[8,1,10,2],[11,1,13,2],[20,0,22,0],[20,3,22,3],[20,5,22,5],[14,0,16,0],[14,3,16,3],[14,5,16,5],[17,0,19,0],[17,3,19,3],[17,5,19,5],[14,1,16,2],[17,1,19,2],[20,1,22,2],[35,0,37,0],[35,3,37,3],[35,5,37,5],[29,0,31,0],[29,3,31,3],[29,5,31,5],[32,0,34,0],[32,3,34,3],[32,5,34,5],[29,1,31,2],[32,1,34,2],[35,1,37,2],[11,7,13,7],[23,0,25,0],[23,3,25,3],[23,5,25,5],[26,0,28,0],[26,3,28,3],[26,5,28,5],[23,1,25,2],[26,1,28,2],[23,6,25,6],[11,3,13,3],[11,5,13,5],[0,11,0,12],[11,10,13,10],[11,11,13,11],[6,6,7,6],[8,6,10,6],[11,6,13,6],[14,6,16,6],[17,6,19,6],[6,7,7,7],[6,8,7,8],[6,9,7,9],[6,10,7,10],[14,7,16,7],[14,8,16,8],[14,9,16,9],[14,10,16,10],[17,7,19,7],[17,8,19,8],[17,9,19,9],[17,10,19,10],[8,7,10,7],[8,8,10,8],[8,9,10,9],[8,10,10,10]]}
["Date: ",null,{"$f":"IF(AND(ISBLANK('MCA Header'!B8),ISBLANK('MCA Header'!B12)),\"\",IF('MCA Input Form'!B1=\"Audit Type: Self Assessment\",'MCA Header'!B8,'MCA Header'!B12))","v":""},null,null,null,null,null,null,null,null,{"$f":"\"Revision \"&'Rev History'!B6","v":"Revision v4.04"}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('MCA Header'!B4),\"\",'MCA Header'!B4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F53)<>COUNT(A9:A53),\"R - Incomplete\",IF(OR(COUNTIF(F9:F53,\"Fail\")>0,COUNTIF(F9:F53,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F53,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["Torque Control Process Specific Audit",null,null,null,null,"JUDGEMENT"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or \nPass/Fail)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
[1,"Are operations with complex or 2nd pass sequences identified?  (i.e. cross pattern and/or dual pass method.) ",null,"Look for torque storage data? ","Pass: Verify error proofing for complex or 2nd pass sequences"]
[]
[null,null,null,null,"Fail: No error proofing for complex sequences"]
[2,"Is a Torque and Angle system being used to perform operations. ",null,"Review station fastening program.                       Review PCP for station identification.     ","Pass: Torque and Angle stations working correctly"]
[]
[null,null,null,null,"Fail: Torque and Angle stations not working per PCP"]
[3,"Is there a standard daily/weekly torque process audit procedure in place?",null,"Review audit check sheets. Verify process is followed correctly. Verify click wrench's (Tool calibration records current?)","Pass: Tool audit check sheets complete and available with complete calibrations"]
[]
[null,null,null,null,"Fail: No Tool audit check sheet or incomplete calibrations"]
[4,"Is there a re-use / re-install policy for all rejected / suspect fasteners? ",null,"A policy that PROHIBITS re-using fasteners that have been un-torqued or fallen on the floor or suspect in any way. Review audit check sheets. Verify process is followed correctly.        ","Pass: Re-use and dropped part policy prohibits fastener re-use and evidence is available"]
[]
[null,null,null,null,"Fail: No Re-use or dropped part policy exists or allows re-use of fasteners"]
[5,"Are all torque control programs password protected?",null,"Check Engineering audit sheets. Verify password is needed to change program. Review PCP","Pass: All torque control programs are password protected or under lock and key"]
[]
[null,null,null,null,"Fail: Torque control parameters are accessable by operator"]
[6,"Torque guns - DC or Pneumatic? Rate of fastening (RPM)?",null,"Is there a requirement for controlling the rate of fastening? Are Pneumatic guns checked for RPM (pressure spikes etc.) during PM? ","Pass: DC and Pnuematic guns have RPM control verified by audit"]
[]
[null,null,null,null,"Fail: DC or Pnuematic guns have no RPM control or verification"]
[7,"Are there any fasteners laying on the floor/work area?",null,"Visually inspect area. Review JES for house keeping. Review PFMEA. Is the \"dropped-parts\" policy in effect?","Pass: Work place free from loose and dropped parts"]
[]
[null,null,null,null,"Fail: Dropped part policy not in place or not followed - fasteners loose on work surface or floor"]
[8,"Are Impact tools being used? If so Why?",null,"Impact tools are strictly prohibited from being used in any torque process. Please pay special attention to eliminating this process if found.","Pass: No impact tools allowed"]
[]
[null,null,null,null,"Fail: Impact tools in use for torque control applications"]
[9,"Is there back-up fastening process in case the main process fails? Does this back-up process meet the volume requirements? Is that back-up process documented with standardized procedures? ",null,"Check JES instructions. Review check sheets. Review PCP. Review P/M log for inspections.","Pass: Contingency plan in place"]
[]
[null,null,null,null,"Fail: No contingency plan in place"]
[10,"Is there a Part/Torque traceability process in place? How long is the Torque data retained?",null,"Verify marking / identification is present. Verify JES instructions.  Check a random sample and verify against process.","Pass: Torque traceablity in place in form of log sheets audits or tied to assembly serial number"]
[]
[null,null,null,null,"Fail: No torque traceability in place"]

{"sheet":"Wafer Fabrication 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["Date: ",null,{"$f":"IF(AND(ISBLANK('MCA Header'!B8),ISBLANK('MCA Header'!B12)),\"\",IF('MCA Input Form'!B1=\"Audit Type: Self Assessment\",'MCA Header'!B8,'MCA Header'!B12))","v":""},null,null,null,null,null,null,null,null,{"$f":"\"Revision \"&'Rev History'!B6","v":"Revision v4.04"}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('MCA Header'!B4),\"\",'MCA Header'!B4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F110)<>COUNT(A9:A110),\"R - Incomplete\",IF(OR(COUNTIF(F9:F110,\"Fail\")>0,COUNTIF(F9:F110,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F110,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["Wafer Fabrication Process Specific Audit"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or \nPass/Fail)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
[1,"Is the site capability, capacity, tool sets, and tool capabilities consident with industry?",null,"Connectivity of Plans and Roadmaps that are consistent with your technology direction. \nContinuious improvement plans on track and inline with corporate objectives.","Green: Evidence of  data"]
[null,null,null,null,"Yellow: Evidence of industry data"]
[null,null,null,null,"Red: No Parison approval process"]
[2,"Is the process maturity and  yield history, benchmarked and  comparable within industry?",null,"Connectivity of Plans and Roadmaps that are consistent with your technology direction. \nContinuious improvement plans on track and inline with corporate objectives.","Green: Evidence of  data"]
[null,null,null,null,"Yellow: Evidence of industry data"]
[null,null,null,null,"Red: No Parison approval process"]
[3,"Does it include technical details for processes Nexteer Automotive is using and next process shrinks available or in development.",null,"Information on site roadmaps; competative posture within the industry for the technology, management commitment for continued investment within the organization.\nEvidence of long term viability of this site at this location, projected investiment plans.  ","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative. "]
[4,"Are there unique elements in this process, and does it compare favorably to current/future industry standards?\n",null,"If no (mark green) \nIf yes, provide information on site roadmaps; competative posture within the industry for the technology, management commitment for continued investment within the organization.\nEvidence of long term viability of this site at this location, projected investiment plans.  ","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[5,"Are there process evolutions planned for this Fab?",null,"Information on site roadmaps; competative posture within the industry for the technology, management commitment for continued investment within the organization.\nEvidence of long term viability of this site at this location, projected investiment plans.  ","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[6,"In design for manufacturing, is manufacturing  management involved in the design process?\n",null,"Evidence of manufacturing sign-off for all design related activities. ","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[7,"Is there a  design review process and content. Who participates? What topics are typically included? Are all Sub-Supplier designed IP blocks submitted as part of the review?\n",null,"Evidence of procedures and/or documentation of the design review process. ","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[8,"Is there an alert and escalation process inherent throughout the design process?\n",null,"Evidence of process or proceedure for formal escalation of issues in the design cycle.","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[9,"Is their an established  process that outlines the design flow process (from initial quote response to final design release).\n",null,"Evidence of a business flow from new product introduction.","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[10,"Are design rules compared to FAB manufacturability rules demonstrated in the design process?",null,"Evidence that manufacturing design guidelines are incorporated into the design process. ","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[11,"Is the  PFMEA incorporated into DFMEA demonstrated?",null,"Evidence that the DFMEA incorporates PFMEA severities as consistency.","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[12,"FAB change evaluated with design and backend input into the change request?",null,"Evidence that Process Engineering Changes are reviewed by the effected design and backend engineering departments.","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[13,"Does the facility maintain and monitor:\na. Chemical controls.\nb. Gas Controls?\nc. Water controls?\n",null,"1)Evidence of material acceptance testing\n2)Evidence of control charts and real time monitoring of systems.\n3)Evidence of proceedures and action plans based on OCAP.\n4)Evidence of Maintenance schedules and start up and shut down proceedures.","Green: All items demonstrated"]
[null,null,null,null,"Yellow:  3 items demonstrated"]
[null,null,null,null,"Red: Less than 3 items demonstrated."]
[14,"Does your automated equipment have control systems? ",null,"Evidence of control charts and real time monitoring of systems.\nEvidence of lot travelers with customer spific information. \nEvidende of audit frequency and results","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[15,"Are equipment and tool process parameters verified at each setup?",null,"Evidence of automated set-up recipe download. \nEvidence of set-up sheet verification.\nEvidence of lot travelers with set-up information.\nEvidende of layered audit frequency and results ","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[16,"Are Internal audits of quality systems performed on a regular basis? ",null,"Evidence of control charts and real time monitoring of systems.\nEvidence of lot travelers with customer spific information. \nEvidende of audit frequency and results","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[17,"Are Statistical Bin Analysis techniques, based on AEC Q-002, demonstrated?  Are those bin limits used to establish  lower limits (mavrick lot limit) for subsequent wafer lots?\n",null,"Evidence of testing based on AEC Q-002\nEvidence of control charts and real time monitoring of systems.\nEvidence of yield feedback and yeild logs. ","Green: Evidence of two initiatives."]
[null,null,null,null,"Yellow: Evidence of one initiative"]
[null,null,null,null,"Red: No Evidence of initiative"]
[18,"Is topography reviewed and  demonstrated on a regular basis (Cross section, Stress Measurements)?",null,"Evidence of control charts and/or  real time monitoring of systems.\nEvidence of proceedures and action plans based on out of control action plans (OCAP).","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[19," Are Critical Dimensions (CD's) demonstrated?",null,"Evidence of control charts and/or  real time monitoring of systems.\nEvidence of proceedures and action plans based on OCAP.","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[20,"Are Wettability studies demonstrated?",null,"Evidence of control charts and/or  real time monitoring of systems.\nEvidence of proceedures and action plans based on OCAP.","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[21,"Are Etch Profiles demonstrated?",null,"Evidence of control charts and/or  real time monitoring of systems.\nEvidence of proceedures and action plans based on OCAP.\nEvidence of Maintenance schedules and start up and shut down proceedures.","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[22,"Are Oxide controls demonstrated (Gate)?",null,"Evidence of control charts and/or  real time monitoring of systems.\nEvidence of proceedures and action plans based on OCAP.","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[23,"Are there Dislocation controls?\n 1. Densities, voids, vacancies, stacking faults & Interstitials included?\n 2. Contaminants (O2, N, H, types) included?.\n 3. Stress from Implant, Plasma, Chemical Vapor Deposition ( CVD) included?",null,"Evidence of control charts and/or  real time monitoring of systems.\nEvidence of proceedures and action plans based on OCAP.","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[24,"Are Critical Characteristic Photo measurements demonstrated?",null,"Evidence of control charts and/or  real time monitoring of systems.\nEvidence of proceedures and action plans based on OCAP.","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[25,"Are there Metal and Dielectric deposition controls?",null,"Evidence of control charts and/or  real time monitoring of systems.\nEvidence of proceedures and action plans based on OCAP.","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[26,"Are there Residual Film controls?",null,"Evidence of control charts and/or  real time monitoring of systems.\nEvidence of proceedures and action plans based on OCAP.","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[27,"Are Shut down and start up procedures for maintainance personnel clearly defined for critical tools? \n",null,"Evidence of proceedures defined in a work instruction or control plan.","Pass: Yes"]
[]
[null,null,null,null,"Fail: No"]
[28,"Is there an updated and reviewed list  of analytical capabilities?",null,"Evidence of Equipment Inventory","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[29,"Are there FA and Process control procedures established for - internal and external analysis? ",null,"Evidence of Work instructions, control plans, process monitors available. ","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[30,"Are training procedures established for each area of FA? ",null,"Evidence of training procedures for specific FA tasks","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[31," Are training records for all personnel in FA department established and reviewed.",null,"Evidence of training documentation for personnel in the FA organization","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[32,"Are Audit procedures available for assessing external analytical capabilities?",null,"Evidence of qualification of external FA sources.\nEvidence of work performed at external suppliers  ","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]
[33,"Can all wafer technologies be successfully resolved with the tools available either internally or externally? ",null,"Evidence of successful FA's for all technologies at that facility. ","Pass: Yes"]
[]
[null,null,null,null,"Fail: No"]
[34,"Is there evidence that \"Lessons learned\" has been implimented in next gen technologies and product designs?  ",null,"Evidence of Feedback into the Design and Manufacturing Processes.","Green: Evidence Provided"]
[null,null,null,null,"Yellow: Other Evidence Suggesting Compliance"]
[null,null,null,null,"Red: No Evidence of initiative."]

{"sheet":"MCA Summary","index":55,"n_rows":109,"n_cols":17,"rows_kept":109,"cut":false,"hidden":true,"merged":[[38,2,38,5],[39,2,39,5],[35,2,35,3],[40,2,40,5],[41,2,41,5],[42,2,42,5],[44,2,44,5],[45,2,45,5],[29,6,29,7],[29,8,29,9],[30,2,30,5],[31,2,31,5],[32,2,32,5],[33,2,33,5],[34,2,34,5],[37,2,37,5],[36,2,36,5],[29,10,29,12],[31,6,31,7],[31,8,31,9],[31,10,31,12],[30,6,30,7],[30,8,30,9],[108,2,108,3],[64,2,64,3],[71,2,71,3],[78,2,78,3],[84,2,84,3],[90,2,90,3],[96,2,96,3],[63,6,63,8],[64,6,64,8],[65,6,65,8],[66,6,66,8],[67,6,67,8],[89,2,89,5],[65,2,65,5],[77,2,77,5],[80,2,80,5],[81,2,81,5],[82,2,82,5],[83,2,83,5],[86,2,86,5],[79,2,79,5],[87,2,87,5],[85,2,85,5],[101,2,101,5],[43,13,43,15],[35,6,35,7],[35,8,35,9],[35,10,35,12],[32,6,32,7],[32,8,32,9],[32,10,32,12],[34,6,34,7],[34,8,34,9],[34,10,34,12],[33,6,33,7],[33,8,33,9],[33,10,33,12],[27,10,27,12],[28,6,28,7],[28,8,28,9],[28,10,28,12],[25,6,25,7],[25,8,25,9],[25,10,25,12],[26,6,26,7],[26,8,26,9],[26,10,26,12],[27,6,27,7],[27,8,27,9],[23,6,23,7],[23,8,23,9],[23,10,23,12],[24,6,24,7],[24,8,24,9],[24,10,24,12],[21,6,21,7],[21,8,21,9],[21,10,21,12],[22,6,22,7],[22,8,22,9],[22,10,22,12],[19,6,19,7],[19,8,19,9],[19,10,19,12],[20,6,20,7],[20,8,20,9],[20,10,20,12],[18,6,18,7],[18,8,18,9],[18,10,18,12],[16,6,16,7],[16,8,16,9],[16,10,16,12],[17,6,17,7],[17,8,17,9],[17,10,17,12],[14,6,14,7],[14,8,14,9],[14,10,14,12],[15,6,15,7],[15,8,15,9],[15,10,15,12],[12,6,12,7],[12,8,12,9],[12,10,12,12],[13,6,13,7],[13,8,13,9],[13,10,13,12],[10,6,10,7],[10,8,10,9],[10,10,10,12],[11,6,11,7],[11,8,11,9],[11,10,11,12],[9,6,9,7],[9,8,9,9],[2,0,2,1],[2,2,2,7],[2,10,2,16],[3,1,3,16],[4,6,8,16],[0,0,0,1],[0,2,0,7],[0,10,0,12],[0,13,0,14],[0,15,0,16],[1,0,1,1],[1,2,1,7],[1,10,1,16],[9,10,9,12],[5,2,5,5],[6,2,6,5],[7,2,7,5],[8,2,8,5],[9,2,9,5],[10,2,10,5],[13,2,13,5],[12,2,12,5],[4,2,4,5],[20,2,20,5],[21,2,21,5],[22,2,22,5],[23,2,23,5],[24,2,24,5],[11,2,11,3],[19,2,19,3],[25,2,25,5],[26,2,26,5],[18,2,18,5],[17,2,17,5],[14,2,14,5],[15,2,15,5],[16,2,16,5],[28,2,28,5],[29,2,29,5],[27,2,27,3],[49,2,49,5],[43,2,43,3],[51,2,51,5],[52,2,52,5],[53,2,53,5],[54,2,54,5],[55,2,55,5],[58,2,58,5],[59,2,59,5],[50,2,50,3],[57,2,57,3],[46,2,46,5],[47,2,47,5],[48,2,48,5],[60,2,60,5],[61,2,61,5],[56,2,56,5],[74,2,74,5],[75,2,75,5],[76,2,76,5],[66,2,66,5],[67,2,67,5],[68,2,68,5],[69,2,69,5],[70,2,70,5],[72,2,72,5],[73,2,73,5],[62,2,62,5],[63,2,63,5],[103,2,103,5],[104,2,104,5],[105,2,105,5],[106,2,106,5],[107,2,107,5],[99,2,99,5],[88,2,88,5],[91,2,91,5],[92,2,92,5],[93,2,93,5],[94,2,94,5],[95,2,95,5],[97,2,97,5],[98,2,98,5],[100,2,100,5],[102,2,102,3]]}
["Supplier:",null,{"$f":"IF(ISBLANK('MCA Header'!B4),\"\",'MCA Header'!B4)","v":""},null,null,null,null,null,null,"Duns Code:",{"$f":"IF(ISBLANK('MCA Header'!B6),\"\",TEXT('MCA Header'!B6,\"000000000\"))","v":""},null,null,"Date:",null,{"$f":"IF(ISBLANK('MCA Header'!B12),\"\",'MCA Header'!B12)","v":""}]
["Location:",null,{"$f":"IF(ISBLANK('MCA Header'!B5),\"\",'MCA Header'!B5)","v":""},null,null,null,null,null,null,"SQE/Team Auditors:"]
["Part Desc:",null,null,null,null,null,null,null,null,"Plant / Quality Mgr:"]
["Quest #","Manufacturing Capability Assessment"]
[null,"FR","Fast Response",null,null,null,"Process Specific Audit Instructions\n\nA Process Specific Audit (PSA) must be performed for each process that is targeted to be used by a buyer for part Sourcing.  A Passing score on each PSA is required in addition to the MCA Scoring"]
[1,{"$f":"IF('MCA Input Form'!V5=0,\"*\",'MCA Input Form'!V5)","v":"*"},{"$f":"FR!$B$4","v":"Daily Fast Response Meeting"}]
[2,{"$f":"IF('MCA Input Form'!V10=0,\"*\",'MCA Input Form'!V10)","v":"*"},{"$f":"FR!$B$29","v":"Fast Response Tracking Board"}]
[3,{"$f":"IF('MCA Input Form'!V15=0,\"*\",'MCA Input Form'!V15)","v":"*"},{"$f":"FR!$B$54","v":"Problem communication"}]
[4,{"$f":"IF('MCA Input Form'!V20=0,\"*\",'MCA Input Form'!V20)","v":"*"},{"$f":"FR!$B$79","v":"Problem Solving Process"}]
[5,{"$f":"IF('MCA Input Form'!V25=0,\"*\",'MCA Input Form'!V25)","v":"*"},{"$f":"FR!$B$104","v":"Lessons learned."},null,null,null,"REQUIRED",null,"PSA Judgement",null,"Process Specific Audit"]
["E",{"$f":"IF('MCA Input Form'!V30=0,\"*\",'MCA Input Form'!V30)","v":"*"},{"$f":"FR!$B$129","v":"Effectiveness"},null,null,null,"NO",null,{"$f":"IF(G11=\"No\",\"\",INDIRECT(\"'\"&K11&\"'!F3\"))","v":""},null,"CQI-9 Heat Treat Audit"]
[null,{"$f":"SUM(B6:B11)","v":0},"Total Potential",null,{"$f":"'MCA Input Form'!V33","v":0},{"$f":"IF(B12=0,0,FLOOR(B12/E12,0.01))","v":0},"NO",null,"",null,"CQI-11 Plating Audit"]
[null,"NC","Control of Non-conforming Product",null,null,null,"NO",null,"",null,"CQI-12 Coating Audit"]
[1,{"$f":"IF('MCA Input Form'!V38=0,\"*\",'MCA Input Form'!V38)","v":"*"},{"$f":"NC!$B$4","v":"Traceability rules "},null,null,null,"NO",null,"",null,"CQI-15 Welding Audit"]
[2,{"$f":"IF('MCA Input Form'!V43=0,\"*\",'MCA Input Form'!V43)","v":"*"},{"$f":"NC!$B$29","v":"Material Segregation"},null,null,null,"NO",null,"",null,"CQI-17 Soldering Audit"]
[3,{"$f":"IF('MCA Input Form'!V48=0,\"*\",'MCA Input Form'!V48)","v":"*"},{"$f":"NC!$B$54","v":"Reaction and Escalation"},null,null,null,"NO",null,"",null,"Aluminum Casting Audit"]
[4,{"$f":"IF('MCA Input Form'!V53=0,\"*\",'MCA Input Form'!V53)","v":"*"},{"$f":"NC!$B$79","v":"Containment"},null,null,null,"NO",null,"",null,"Assembly Audit"]
[5,{"$f":"IF('MCA Input Form'!V58=0,\"*\",'MCA Input Form'!V58)","v":"*"},{"$f":"NC!$B$104","v":"Rework or (repair) including sub component reuse"},null,null,null,"NO",null,"",null,"Balancer Audit"]
["E",{"$f":"IF('MCA Input Form'!V63=0,\"*\",'MCA Input Form'!V63)","v":"*"},{"$f":"NC!$B$129","v":"Improvement Targets"},null,null,null,"NO",null,"",null,"Blow Molding Audit"]
[null,{"$f":"SUM(B14:B19)","v":0},"Total Potential",null,{"$f":"'MCA Input Form'!V66","v":0},{"$f":"IF(B20=0,0,FLOOR(B20/E20,0.01))","v":0},"NO",null,"",null,"Ductile Iron Casting Audit"]
[null,"VS","Verification & Error Proof",null,null,null,"NO",null,"",null,"Electrical Product Audit"]
[1,{"$f":"IF('MCA Input Form'!V71=0,\"*\",'MCA Input Form'!V71)","v":"*"},{"$f":"VS!$B$4","v":"Quality in Station"},null,null,null,"NO",null,"",null,"ESD Protection Audit"]
[2,{"$f":"IF('MCA Input Form'!V76=0,\"*\",'MCA Input Form'!V76)","v":"*"},{"$f":"VS!$B$29","v":"Alarm Limits"},null,null,null,"NO",null,"",null,"Extrusion Audit"]
[3,{"$f":"IF('MCA Input Form'!V81=0,\"*\",'MCA Input Form'!V81)","v":"*"},{"$f":"VS!$B$54","v":"Improvement Process"},null,null,null,"NO",null,"",null,"Forgings Audit"]
[4,{"$f":"IF('MCA Input Form'!V86=0,\"*\",'MCA Input Form'!V86)","v":"*"},{"$f":"VS!$B$79","v":"Gages & Error Proofing Devices"},null,null,null,"NO",null,"",null,"Grease Application Audit"]
[5,{"$f":"IF('MCA Input Form'!V91=0,\"*\",'MCA Input Form'!V91)","v":"*"},{"$f":"VS!$B$104","v":"Reaction Plan"},null,null,null,"NO",null,"",null,"Injection Molding Audit"]
["E",{"$f":"IF('MCA Input Form'!V96=0,\"*\",'MCA Input Form'!V96)","v":"*"},{"$f":"VS!$B$129","v":"Effectiveness"},null,null,null,"NO",null,"",null,"Machining Audit"]
[null,{"$f":"SUM(B22:B27)","v":0},"Total Potential",null,{"$f":"'MCA Input Form'!V99","v":0},{"$f":"IF(B28=0,0,FLOOR(B28/E28,0.01))","v":0},"NO",null,"",null,"Painting Audit"]
[null,"SW","Standardized work",null,null,null,"NO",null,"",null,"Powdered Metal Audit"]
[1,{"$f":"IF('MCA Input Form'!V104=0,\"*\",'MCA Input Form'!V104)","v":"*"},{"$f":"SW!$B$4","v":"Workplace Safety"},null,null,null,"NO",null,"",null,"Rubber Bonding Audit"]
[2,{"$f":"IF('MCA Input Form'!V109=0,\"*\",'MCA Input Form'!V109)","v":"*"},{"$f":"SW!$B$29","v":"Workplace Organization"},null,null,null,"NO",null,{"$f":"IF(G31=\"No\",\"\",INDIRECT(\"'\"&K31&\"'!F3\"))","v":""},null,"Semiconductor Assembly Audit"]
[3,{"$f":"IF('MCA Input Form'!V114=0,\"*\",'MCA Input Form'!V114)","v":"*"},{"$f":"SW!$B$54","v":"Work Instructions"},null,null,null,"NO",null,"",null,"Stamping Audit"]
[4,{"$f":"IF('MCA Input Form'!V119=0,\"*\",'MCA Input Form'!V119)","v":"*"},{"$f":"SW!$B$79","v":"Start of Production Validation"},null,null,null,"NO",null,{"$f":"IF(G33=\"No\",\"\",IF(INDIRECT(\"'\"&K33&\"'!H3\")=0,\"R - Incomplete\",INDIRECT(\"'\"&K33&\"'!H3\")))","v":""},null,"Steel Mill Audit"]
[5,{"$f":"IF('MCA Input Form'!V124=0,\"*\",'MCA Input Form'!V124)","v":"*"},{"$f":"SW!$B$104","v":"Reference Samples"},null,null,null,"NO",null,{"$f":"IF(G34=\"No\",\"\",INDIRECT(\"'\"&K34&\"'!F3\"))","v":""},null,"Threading Tapping Audit"]
["E",{"$f":"IF('MCA Input Form'!V129=0,\"*\",'MCA Input Form'!V129)","v":"*"},{"$f":"SW!$B$129","v":"Targets defined and followed to optimize processes"},null,null,null,"NO",null,"",null,"Torque Control Audit"]
[null,{"$f":"SUM(B30:B35)","v":0},"Total Potential",null,{"$f":"'MCA Input Form'!V132","v":0},{"$f":"IF(B36=0,0,FLOOR(B36/E36,0.01))","v":0},"NO",null,"",null,"Wafer Fabrication Audit"]
[null,"MA","Maintenance",null,null,null,null,null,null,null,"MCA Questions"]
[1,{"$f":"IF('MCA Input Form'!V137=0,\"*\",'MCA Input Form'!V137)","v":"*"},{"$f":"MA!$B$4","v":"Maintenance strategy"},null,null,null,null,"%",null,"Supplier Performance Metrics",null,null,"6 Mo. Ave.",null,"Goal"]
[2,{"$f":"IF('MCA Input Form'!V142=0,\"*\",'MCA Input Form'!V142)","v":"*"},{"$f":"MA!$B$29","v":"Activities are planned, performed and tracked"},null,null,null,"SP",{"$f":"'Supplier Performance Metrics'!$G$5","v":0},null,"PPM",null,null,{"$f":"'Supplier Performance Metrics'!E5","v":0},null,{"$f":"'Supplier Performance Metrics'!F5","v":0}]
[3,{"$f":"IF('MCA Input Form'!V147=0,\"*\",'MCA Input Form'!V147)","v":"*"},{"$f":"MA!$B$54","v":"Level 1 Maintenance"},null,null,null,null,{"$f":"'Supplier Performance Metrics'!$G$6","v":0},null,"CPM","MCA Summary",null,{"$f":"'Supplier Performance Metrics'!E6","v":0},null,{"$f":"'Supplier Performance Metrics'!F6","v":0}]
[4,{"$f":"IF('MCA Input Form'!V152=0,\"*\",'MCA Input Form'!V152)","v":"*"},{"$f":"MA!$B$79","v":"Maintenance materials"},null,null,null,null,{"$f":"'Supplier Performance Metrics'!$G$7","v":0},null,"% On-Time Delivery",null,null,{"$f":"'Supplier Performance Metrics'!E7","v":0},null,{"$f":"'Supplier Performance Metrics'!F7","v":0}]
[5,{"$f":"IF('MCA Input Form'!V157=0,\"*\",'MCA Input Form'!V157)","v":"*"},{"$f":"MA!$B$104","v":"Product specific tools"},null,null,null,null,{"$f":"AVERAGE($H$39:$H$41)","v":0},null,"Total"]
["E",{"$f":"IF('MCA Input Form'!V162=0,\"*\",'MCA Input Form'!V162)","v":"*"},{"$f":"MA!$B$129","v":"Activities are tracked to ensure effectiveness"}]
[null,{"$f":"SUM(B38:B43)","v":0},"Total Potential",null,{"$f":"'MCA Input Form'!V165","v":0},{"$f":"IF(B44=0,0,FLOOR(B44/E44,0.01))","v":0},null,null,null,null,null,null,null,"Number of Responses"]
[null,"TR","Training",null,null,null,null,"%","Pts","MCA Elements Summary",null,null,null,"R","Y","G","Over All"]
[1,{"$f":"IF('MCA Input Form'!V170=0,\"*\",'MCA Input Form'!V170)","v":"*"},{"$f":"TR!$B$4","v":"Training process is defined"},null,null,null,{"$f":"B5","v":"FR"},{"$f":"F12","v":0},{"$f":"B12","v":0},{"$f":"C5","v":"Fast Response"},null,null,null,{"$f":"COUNTIF('MCA Input Form'!P5:Q30,\"X\")","v":0},{"$f":"COUNTIF('MCA Input Form'!O5:O30,\"X\")","v":0},{"$f":"COUNTIF('MCA Input Form'!N5:N30,\"X\")","v":0},{"$f":"IF(H46>=0.9,\"GREEN\",IF(H46>=0.75,\"YELLOW\",IF(N46+O46+P46>0,\"RED\",\"Not Reviewed\")))","v":"Not Reviewed"}]
[2,{"$f":"IF('MCA Input Form'!V175=0,\"*\",'MCA Input Form'!V175)","v":"*"},{"$f":"TR!$B$29","v":"Training Safety & Corporate Responsibility"},null,null,null,{"$f":"B13","v":"NC"},{"$f":"F20","v":0},{"$f":"B20","v":0},{"$f":"C13","v":"Control of Non-conforming Product"},null,null,null,{"$f":"COUNTIF('MCA Input Form'!$P$38:$Q$63,\"X\")","v":0},{"$f":"COUNTIF('MCA Input Form'!O38:O63,\"X\")","v":0},{"$f":"COUNTIF('MCA Input Form'!N38:N63,\"X\")","v":0},"Not Reviewed"]
[3,{"$f":"IF('MCA Input Form'!V180=0,\"*\",'MCA Input Form'!V180)","v":"*"},{"$f":"TR!$B$54","v":"Employee Training"},null,null,null,{"$f":"B21","v":"VS"},{"$f":"F28","v":0},{"$f":"B28","v":0},{"$f":"C21","v":"Verification & Error Proof"},null,null,null,{"$f":"COUNTIF('MCA Input Form'!P71:Q96,\"X\")","v":0},{"$f":"COUNTIF('MCA Input Form'!O71:O96,\"X\")","v":0},{"$f":"COUNTIF('MCA Input Form'!N71:N96,\"X\")","v":0},"Not Reviewed"]
[4,{"$f":"IF('MCA Input Form'!V185=0,\"*\",'MCA Input Form'!V185)","v":"*"},{"$f":"TR!$B$79","v":"Employee Recognition"},null,null,null,{"$f":"B29","v":"SW"},{"$f":"F36","v":0},{"$f":"B36","v":0},{"$f":"C29","v":"Standardized work"},null,null,null,{"$f":"COUNTIF('MCA Input Form'!P104:Q129,\"X\")","v":0},{"$f":"COUNTIF('MCA Input Form'!O104:O129,\"X\")","v":0},{"$f":"COUNTIF('MCA Input Form'!N104:N129,\"X\")","v":0},"Not Reviewed"]
["E",{"$f":"IF('MCA Input Form'!V190=0,\"*\",'MCA Input Form'!V190)","v":"*"},{"$f":"TR!$B$104","v":"Metrics & Effectiveness"},null,null,null,{"$f":"B37","v":"MA"},{"$f":"F44","v":0},{"$f":"B44","v":0},{"$f":"C37","v":"Maintenance"},null,null,null,{"$f":"COUNTIF('MCA Input Form'!P137:Q162,\"X\")","v":0},{"$f":"COUNTIF('MCA Input Form'!O137:O162,\"X\")","v":0},{"$f":"COUNTIF('MCA Input Form'!N137:N162,\"X\")","v":0},"Not Reviewed"]
[null,{"$f":"SUM(B46:B50)","v":0},"Total Potential",null,{"$f":"'MCA Input Form'!V193","v":0},{"$f":"IF(B51=0,0,FLOOR(B51/E51,0.01))","v":0},{"$f":"B45","v":"TR"},{"$f":"F51","v":0},{"$f":"B51","v":0},{"$f":"C45","v":"Training"},null,null,null,{"$f":"COUNTIF('MCA Input Form'!P170:Q190,\"X\")","v":0},{"$f":"COUNTIF('MCA Input Form'!O170:O190,\"X\")","v":0},{"$f":"COUNTIF('MCA Input Form'!N170:N190,\"X\")","v":0},"Not Reviewed"]
[null,"LP","Layered Process Audit",null,null,null,{"$f":"B52","v":"LP"},{"$f":"F58","v":0},{"$f":"B58","v":0},{"$f":"C52","v":"Layered Process Audit"},null,null,null,{"$f":"COUNTIF('MCA Input Form'!P198:Q218,\"X\")","v":0},{"$f":"COUNTIF('MCA Input Form'!O198:O218,\"X\")","v":0},{"$f":"COUNTIF('MCA Input Form'!N198:N218,\"X\")","v":0},"Not Reviewed"]
[1,{"$f":"IF('MCA Input Form'!V198=0,\"*\",'MCA Input Form'!V198)","v":"*"},{"$f":"LP!$B$4","v":"A Layered Process Audit (LPA) is established"},null,null,null,{"$f":"B59","v":"RR"},{"$f":"F65","v":0},{"$f":"B65","v":0},{"$f":"C59","v":"Risk Reduction"},null,null,null,{"$f":"COUNTIF('MCA Input Form'!P226:Q246,\"X\")","v":0},{"$f":"COUNTIF('MCA Input Form'!O226:O246,\"X\")","v":0},{"$f":"COUNTIF('MCA Input Form'!N226:N246,\"X\")","v":0},"Not Reviewed"]
[2,{"$f":"IF('MCA Input Form'!V203=0,\"*\",'MCA Input Form'!V203)","v":"*"},{"$f":"LP!$B$29","v":"LPA covers all operational activities"},null,null,null,{"$f":"B66","v":"SC"},{"$f":"F72","v":0},{"$f":"B72","v":0},{"$f":"C66","v":"Supply Chain Management"},null,null,null,{"$f":"COUNTIF('MCA Input Form'!P254:Q274,\"X\")","v":0},{"$f":"COUNTIF('MCA Input Form'!O254:O274,\"X\")","v":0},{"$f":"COUNTIF('MCA Input Form'!N254:N274,\"X\")","v":0},"Not Reviewed"]
[3,{"$f":"IF('MCA Input Form'!V208=0,\"*\",'MCA Input Form'!V208)","v":"*"},{"$f":"LP!$B$54","v":"LPA action plans are in place"},null,null,null,{"$f":"B73","v":"MC"},{"$f":"F79","v":0},{"$f":"B79","v":0},{"$f":"C73","v":"Managing Change"},null,null,null,{"$f":"COUNTIF('MCA Input Form'!P282:Q302,\"X\")","v":0},{"$f":"COUNTIF('MCA Input Form'!O282:O302,\"X\")","v":0},{"$f":"COUNTIF('MCA Input Form'!N282:N302,\"X\")","v":0},"Not Reviewed"]
[4,{"$f":"IF('MCA Input Form'!V213=0,\"*\",'MCA Input Form'!V213)","v":"*"},{"$f":"LP!$B$79","v":"Manufacturing process audit"},null,null,null,{"$f":"B80","v":"CC"},{"$f":"F85","v":0},{"$f":"B85","v":0},{"$f":"C80","v":"Contamination Control"},null,null,null,{"$f":"COUNTIF('MCA Input Form'!P310:Q325,\"X\")","v":0},{"$f":"COUNTIF('MCA Input Form'!O310:O325,\"X\")","v":0},{"$f":"COUNTIF('MCA Input Form'!N310:N325,\"X\")","v":0},"Not Reviewed"]
["E",{"$f":"IF('MCA Input Form'!V218=0,\"*\",'MCA Input Form'!V218)","v":"*"},{"$f":"LP!$B$104","v":"LPA effectiveness is continuously monitored"},null,null,null,{"$f":"B86","v":"MM"},{"$f":"F91","v":0},{"$f":"B91","v":0},{"$f":"C86","v":"Manufacturing & Material Flow "},null,null,null,{"$f":"COUNTIF('MCA Input Form'!P333:Q348,\"X\")","v":0},{"$f":"COUNTIF('MCA Input Form'!O333:O348,\"X\")","v":0},{"$f":"COUNTIF('MCA Input Form'!N333:N348,\"X\")","v":0},"Not Reviewed"]
[null,{"$f":"SUM(B53:B57)","v":0},"Total Potential",null,{"$f":"'MCA Input Form'!V221","v":0},{"$f":"IF(B58=0,0,FLOOR(B58/E58,0.01))","v":0},{"$f":"B92","v":"EL"},{"$f":"F97","v":0},{"$f":"B97","v":0},{"$f":"C92","v":"External Logistic"},null,null,null,{"$f":"COUNTIF('MCA Input Form'!P356:Q371,\"X\")","v":0},{"$f":"COUNTIF('MCA Input Form'!O356:O371,\"X\")","v":0},{"$f":"COUNTIF('MCA Input Form'!N356:N371,\"X\")","v":0},"Not Reviewed"]
[null,"RR","Risk Reduction",null,null,null,{"$f":"B98","v":"AP"},{"$f":"F103","v":0},{"$f":"B103","v":0},{"$f":"C98","v":"Advance Product Quality Planning "},null,null,null,{"$f":"COUNTIF('MCA Input Form'!P379:Q394,\"X\")","v":0},{"$f":"COUNTIF('MCA Input Form'!O379:O394,\"X\")","v":0},{"$f":"COUNTIF('MCA Input Form'!N379:N394,\"X\")","v":0},"Not Reviewed"]
[1,{"$f":"IF('MCA Input Form'!V226=0,\"*\",'MCA Input Form'!V226)","v":"*"},{"$f":"RR!$B$4","v":"PFMEA developed and maintained"},null,null,null,{"$f":"B104","v":"AQ"},{"$f":"F109","v":0},{"$f":"B109","v":0},{"$f":"C104","v":"Automotive Quality Standards"},null,null,null,{"$f":"COUNTIF('MCA Input Form'!P402:Q417,\"X\")","v":0},{"$f":"COUNTIF('MCA Input Form'!O402:O417,\"X\")","v":0},{"$f":"COUNTIF('MCA Input Form'!N402:N417,\"X\")","v":0},"Not Reviewed"]
[2,{"$f":"IF('MCA Input Form'!V231=0,\"*\",'MCA Input Form'!V231)","v":"*"},{"$f":"RR!$B$29","v":"Proactive approach for high risk items"},null,null,null,null,{"$f":"IF(I61=0,\"0%\",(I61/SUM(E:E)))","v":"0%"},{"$f":"SUM(I46:I57)","v":0},"Total",null,null,null,{"$f":"SUM(N46:N60)","v":0},{"$f":"SUM(O46:O60)","v":0},{"$f":"SUM(P46:P60)","v":0},{"$f":"IF(I61=0,\"\",IF(H61>=0.9,\"GREEN\",IF(H61>=0.75,\"YELLOW\",IF(N61+O61+P61>0,\"RED\",\"Not Reviewed\"))))","v":""}]
[3,{"$f":"IF('MCA Input Form'!V236=0,\"*\",'MCA Input Form'!V236)","v":"*"},{"$f":"RR!$B$54","v":"Reverse PFMEA process"}]
[4,{"$f":"IF('MCA Input Form'!V241=0,\"*\",'MCA Input Form'!V241)","v":"*"},{"$f":"RR!$B$79","v":"Assess potential risks which could impact the plant"},null,null,null,"Process Audit Results:",null,null,{"$f":"IF(G64=0,\"NONE REQUIRED\",IF(G65/G64=1,\"GREEN\",IF(G68>0,\"INCOMPLETE\",IF(G67>0,\"RED\",\"YELLOW\"))))","v":"NONE REQUIRED"}]
["E",{"$f":"IF('MCA Input Form'!V246=0,\"*\",'MCA Input Form'!V246)","v":"*"},{"$f":"RR!$B$104","v":"Targets are defined to ensure effectiveness  and efficiency of risk reduction activity"},null,null,null,{"$f":"COUNTIF($G$11:$H$36,\"YES\")","v":0},null,null,"Number of Required Process Specific Audits"]
[null,{"$f":"SUM(B60:B64)","v":0},"Total Potential",null,{"$f":"'MCA Input Form'!V249","v":0},{"$f":"IF(B65=0,0,FLOOR(B65/E65,0.01))","v":0},{"$f":"IF(I33=\"Pass\",COUNTIF(I11:J36,\"G - OK\")+1,COUNTIF(I11:J36,\"G - OK\"))","v":0},null,null,"Green Score - Required Process Specific Audits"]
[null,"SC","Supply Chain Management",null,null,null,{"$f":"COUNTIF(I11:J36,\"Y - CA Required\")","v":0},null,null,"Yellow Score - Required Process Specific Audits"]
[1,{"$f":"IF('MCA Input Form'!V254=0,\"*\",'MCA Input Form'!V254)","v":"*"},{"$f":"SC!$B$4","v":"Procedures to select and evaluate suppliers"},null,null,null,{"$f":"IF(I33=\"Fail\",COUNTIF(I11:J36,\"R - Unacceptable\")+1,COUNTIF(I11:J36,\"R - Unacceptable\"))","v":0},null,null,"Red Score - Required Process Specific Audits"]
[2,{"$f":"IF('MCA Input Form'!V259=0,\"*\",'MCA Input Form'!V259)","v":"*"},{"$f":"SC!$B$29","v":"Customer requirements are cascaded"},null,null,null,{"$f":"COUNTIF(I11:J36,\"R - Incomplete\")","v":0},null,null,"Incomplete Process Specific Audits"]
[3,{"$f":"IF('MCA Input Form'!V264=0,\"*\",'MCA Input Form'!V264)","v":"*"},{"$f":"SC!$B$54","v":"Escalation process"}]
[4,{"$f":"IF('MCA Input Form'!V269=0,\"*\",'MCA Input Form'!V269)","v":"*"},{"$f":"SC!$B$79","v":"Incoming inspection"},null,null,null,null,null,null,null,"% Score","Weight","Pts"]
["E",{"$f":"IF('MCA Input Form'!V274=0,\"*\",'MCA Input Form'!V274)","v":"*"},{"$f":"SC!$B$104","v":"Tier supplier targets and performance is tracked"},null,null,null,null,"Supplier Performance Metrics",null,null,{"$f":"H42*100","v":0},0.2,{"$f":"K71*L71","v":0},null,null,null,{"$f":"IF(K71>=90,\"GREEN\",IF(K71>=75,\"YELLOW\",IF(K71>0,\"RED\",\"Not Reviewed\")))","v":"Not Reviewed"}]
[null,{"$f":"SUM(B67:B71)","v":0},"Total Potential",null,{"$f":"'MCA Input Form'!V277","v":0},{"$f":"IF(B72=0,0,FLOOR(B72/E72,0.01))","v":0},null,"MCA Elements",null,null,{"$f":"H61*100","v":0},{"$f":"IF(G64=0,80%,60%)","v":0.8},{"$f":"K72*L72","v":0},null,null,null,{"$f":"IF(K72>=90,\"GREEN\",IF(K72>=75,\"YELLOW\",IF(K72>0,\"RED\",\"Not Reviewed\")))","v":"Not Reviewed"}]
[null,"MC","Managing Change",null,null,null,null,"Process Specific Audit",null,null,{"$f":"IF(G64=0,0,(G65/G64)*100)","v":0},{"$f":"IF(G64=0,0%,20%)","v":0},{"$f":"K73*L73","v":0},null,null,null,{"$f":"IF(K73>=90,\"GREEN\",IF(K73>=75,\"YELLOW\",IF(K73>0,\"RED\",\"Not Reviewed\")))","v":"Not Reviewed"}]
[1,{"$f":"IF('MCA Input Form'!V282=0,\"*\",'MCA Input Form'!V282)","v":"*"},{"$f":"MC!$B$4","v":"Changes are controlled"},null,null,null,null,"Overall Assessment Score",null,null,{"$f":"M74","v":0},{"$f":"SUM(L71:L73)","v":1},{"$f":"SUM(M71:M73)","v":0},null,null,null,{"$f":"IF(K74=0,\"\",IF(K74>=90,\"GREEN\",IF(K74>=75,\"YELLOW\",IF(K74>0,\"RED\",\"Not Reviewed\"))))","v":""}]
[2,{"$f":"IF('MCA Input Form'!V287=0,\"*\",'MCA Input Form'!V287)","v":"*"},{"$f":"MC!$B$29","v":"Risk analysis of change"}]
[3,{"$f":"IF('MCA Input Form'!V292=0,\"*\",'MCA Input Form'!V292)","v":"*"},{"$f":"MC!$B$54","v":"A Production Trial Run"},null,null,null," "]
[4,{"$f":"IF('MCA Input Form'!V297=0,\"*\",'MCA Input Form'!V297)","v":"*"},{"$f":"MC!$B$79","v":"Banking strategy"}]
["E",{"$f":"IF('MCA Input Form'!V302=0,\"*\",'MCA Input Form'!V302)","v":"*"},{"$f":"MC!$B$104","v":"Changes are tracked to ensure that changes have no negative impact to customer"}]
[null,{"$f":"SUM(B74:B78)","v":0},"Total Potential",null,{"$f":"'MCA Input Form'!V305","v":0},{"$f":"IF(B79=0,0,FLOOR(B79/E79,0.01))","v":0}]
[null,"CC","Contamination Control"]
[1,{"$f":"IF('MCA Input Form'!V310=0,\"*\",'MCA Input Form'!V310)","v":"*"},{"$f":"CC!$B$4","v":"Risk Identified and Controlled"}]
[2,{"$f":"IF('MCA Input Form'!V315=0,\"*\",'MCA Input Form'!V315)","v":"*"},{"$f":"CC!$B$29","v":"Control to ensure proper functionality of equipment and processes"}]
[3,{"$f":"IF('MCA Input Form'!V320=0,\"*\",'MCA Input Form'!V320)","v":"*"},{"$f":"CC!$B$54","v":"Clean room"}]
["E",{"$f":"IF('MCA Input Form'!V325=0,\"*\",'MCA Input Form'!V325)","v":"*"},{"$f":"CC!$B$79","v":"Targets are defined for contamination reduction activity"}]
[null,{"$f":"SUM(B81:B84)","v":0},"Total Potential",null,{"$f":"'MCA Input Form'!V328","v":0},{"$f":"IF(B85=0,0,FLOOR(B85/E85,0.01))","v":0}]
[null,"MM","Manufacturing & Material Flow "]
[1,{"$f":"IF('MCA Input Form'!V333=0,\"*\",'MCA Input Form'!V333)","v":"*"},{"$f":"MM!$B$4","v":"Manufacturing planning & scheduling"}]
[2,{"$f":"IF('MCA Input Form'!V338=0,\"*\",'MCA Input Form'!V338)","v":"*"},{"$f":"MM!$B$29","v":"Storage controls"}]
[3,{"$f":"IF('MCA Input Form'!V343=0,\"*\",'MCA Input Form'!V343)","v":"*"},{"$f":"MM!$B$54","v":"Product Storage & Packaging"}]
["E",{"$f":"IF('MCA Input Form'!V348=0,\"*\",'MCA Input Form'!V348)","v":"*"},{"$f":"MM!$B$79","v":"Indicators are defined and tracked to ensure effectiveness of material flow management"}]
[null,{"$f":"SUM(B87:B90)","v":0},"Total Potential",null,{"$f":"'MCA Input Form'!V351","v":0},{"$f":"IF(B91=0,0,FLOOR(B91/E91,0.01))","v":0}]
[null,"EL","External Logistic"]
[1,{"$f":"IF('MCA Input Form'!V356=0,\"*\",'MCA Input Form'!V356)","v":"*"},{"$f":"EL!$B$4","v":"Supply process is managed"}]
[2,{"$f":"IF('MCA Input Form'!V361=0,\"*\",'MCA Input Form'!V361)","v":"*"},{"$f":"EL!$B$29","v":"Secure supplies"}]
[3,{"$f":"IF('MCA Input Form'!V366=0,\"*\",'MCA Input Form'!V366)","v":"*"},{"$f":"EL!$B$54","v":"Shipping process is organized and tracked"}]
["E",{"$f":"IF('MCA Input Form'!V371=0,\"*\",'MCA Input Form'!V371)","v":"*"},{"$f":"EL!$B$79","v":"Indicators are defined and tracked to ensure effectiveness and efficiency of external logistic management"}]
[null,{"$f":"SUM(B93:B96)","v":0},"Total Potential",null,{"$f":"'MCA Input Form'!V374","v":0},{"$f":"IF(B97=0,0,FLOOR(B97/E97,0.01))","v":0}]
[null,"AP","Advance Product Quality Planning "]
[1,{"$f":"IF('MCA Input Form'!V379=0,\"*\",'MCA Input Form'!V379)","v":"*"},{"$f":"AP!$B$4","v":"Advance Planning"}]
[2,{"$f":"IF('MCA Input Form'!V384=0,\"*\",'MCA Input Form'!V384)","v":"*"},{"$f":"AP!$B$29","v":"Process Design and Development"}]
[3,{"$f":"IF('MCA Input Form'!V389=0,\"*\",'MCA Input Form'!V389)","v":"*"},{"$f":"AP!$B$54","v":"Product and Process Validation"}]
["E",{"$f":"IF('MCA Input Form'!V394=0,\"*\",'MCA Input Form'!V394)","v":"*"},{"$f":"AP!$B$79","v":"Effectiveness"}]
[null,{"$f":"SUM(B99:B102)","v":0},"Total Potential",null,{"$f":"'MCA Input Form'!V397","v":0},{"$f":"IF(B103=0,0,FLOOR(B103/E103,0.01))","v":0}]
[null,"AQ","Automotive Quality Standards"]
[1,{"$f":"IF('MCA Input Form'!V402=0,\"*\",'MCA Input Form'!V402)","v":"*"},{"$f":"AQ!$B$4","v":"Quality Management system 1-6"}]
[2,{"$f":"IF('MCA Input Form'!V407=0,\"*\",'MCA Input Form'!V407)","v":"*"},{"$f":"AQ!$B$29","v":"Support and Operation Clauses 7 & 8"}]
[3,{"$f":"IF('MCA Input Form'!V412=0,\"*\",'MCA Input Form'!V412)","v":"*"},{"$f":"AQ!$B$54","v":"Performance & Improvement Clauses 9 & 10"}]
["E",{"$f":"IF('MCA Input Form'!V417=0,\"*\",'MCA Input Form'!V417)","v":"*"},{"$f":"AQ!$B$79","v":"Effectiveness"}]
[null,{"$f":"SUM(B105:B108)","v":0},"Total Potential",null,{"$f":"'MCA Input Form'!V420","v":0},{"$f":"IF(B109=0,0,FLOOR(B109/E109,0.01))","v":0}]