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{"sheet":"Validation","index":0,"n_rows":111,"n_cols":32,"rows_kept":111,"cut":false,"hidden":true,"merged":[[31,18,31,21]]}
["DETCL1","DETCL2","DETSTD",null,"PROCL1","PROCL4","PROCL3",null,"DEFCL1","DEFCL2","DEFCL3",null,"CL1",null,"CI-100V","CI-DR","QS-100V","QS-DR","STD4-8","STD1-3","KPC","CL1","CL2","CL3","CL4","CL5","CL1-CMR","CL2-CMR","CL3-CMR","CL4-CMR","CL5-CMR","Detection Values"]
[1,1,1,null,1,1,1,null,"A","A","A",null,"CL2",null,"1","1","1","1","1","1","1","1","1","1","1","1","1","1","1","1","1","1"]
[2,2,2,null,2,2,2,null,null,"B","B",null,"CL3",null,"2","2","2","2","2","2","2","2","2","2","2","2","2","2","2","2","2","2"]
[3,3,3,null,3,3,3,null,null,null,"C",null,"CL4",null,"3","3","3","3","3","3","3","3","3","3","3","3","3","3","3","3","3","3"]
[4,4,4,null,4,4,4,null,null,null,null,null,"CL5",null,"4","4","4","4","4","4","4","4","4","4","4","4","4","4","4","4","4","4"]
[null,5,5,null,null,5,5,null,null,null,null,null,"CL1-CMR",null,"5A","5A","5A","5A","5A","5A","5A","5A","5A","5A","5A","5A","5A","5A","5A","5A","5A","5A"]
[null,6,6,null,null,6,6,null,null,null,null,null,"CL2-CMR",null,"5B","5B","5B","5B","5B","5B","5B","5B","5B","5B","5B","5B","5B","5B","5B","5B","5B","5B"]
[null,7,7,null,null,null,7,null,null,null,null,null,"CL3-CMR",null,"6A","6A","6A","6A","6A","6A","6A","6A","6A","6A","6A","6A","6A","6A","6A","6A","6A","6A"]
[null,null,8,null,null,null,null,null,null,null,null,null,"CL4-CMR",null,"6B","6B","6B","6B","6B","6B","6B","6B","6B","6B","6B","6B","6B","6B","6B","6B","6B","6B"]
[null,null,9,null,null,null,null,null,null,null,null,null,"CL5-CMR",null,"7A","7A","7A","7A","7A","7A","7A","7A","7A","7A","7A","7A","7A","7A","7A","7A","7A","7A"]
[null,null,10,null,null,null,null,null,null,null,null,null,"CI-100V",null,"7B","7B","7B","7B","7B","7B","7B","7B","7B","7B","7B","7B","7B","7B","7B","7B","7B","7B"]
[null,null,null,null,null,null,null,null,null,null,null,null,"CI-DR",null,"8","8","8","8","8","8","8","8","8","8","8","8","8","8","8","8","8","8"]
[null,null,null,null,null,null,null,null,null,null,null,null,"QS-100V",null,"9","9","9","9","9","9","9","9","9","9","9","9","9","9","9","9","9","9"]
[null,null,null,null,null,null,null,null,null,null,null,null,"QS-DR",null,"10","10","10","10","10","10","10","10","10","10","10","10","10","10","10","10","10","10"]
[null,null,null,null,null,null,null,null,null,null,null,null,"KPC",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"Process Control Values"]
[null,null,null,null,null,null,null,null,null,null,null,null,"STD1-3",null,"1","1","1","1","1","1","1","1","1","1","1","1","1","1","1","1","1","1"]
[null,null,null,null,null,null,null,null,null,null,null,null,"STD4-8",null,"2","2","2","2","2","2","2","2","2","2","2","2","2","2","2","2","2","2"]
[null,null,null,null,null,null,null,null,null,null,null,null,null,null,"3","3","3","3","3","3","3","3","3","3","3","3","3","3","3","3","3","3"]
[null,null,null,null,null,null,null,null,null,null,null,null,null,null,"4","4","4","4","4","4","4","4","4","4","4","4","4","4","4","4","4","4"]
[null,null,null,null,null,null,null,null,null,null,null,null,null,null,"5","5","5","5","5","5","5","5","5","5","5","5","5","5","5","5","5","5"]
[null,null,null,null,null,null,null,null,null,null,null,null,null,null,"6","6","6","6","6","6","6","6","6","6","6","6","6","6","6","6","6","6"]
[null,null,null,null,null,null,null,null,null,null,null,null,null,null,"7","7","7","7","7","7","7","7","7","7","7","7","7","7","7","7","7","7"]
[null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"Defect Values"]
[null,null,null,null,null,null,null,null,null,null,null,null,null,null,"A","A","A","A","A","A","A","A","A","A","A","A","A","A","A","A","A","A"]
[null,null,null,null,null,null,null,null,null,null,null,null,null,null,"B","B","B","B","B","B","B","B","B","B","B","B","B","B","B","B","B","B"]
[null,null,null,null,null,null,null,null,null,null,null,null,null,null,"C","C","C","C","C","C","C","C","C","C","C","C","C","C","C","C","C","C"]
[null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"Control Verification"]
[null,null,null,null,null,null,null,null,null,null,null,null,null,null,"100% Verification","Per Control Plan","100% Verification","Per Control Plan","Per Control Plan","Per Control Plan","Per Control Plan","100% Verification","100% Verification","Per Control Plan","100% Verification","Per Control Plan","100% Verification","100% Verification","Per Control Plan","100% Verification","Per Control Plan","100% Verification"]
[null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"Per Control Plan"]
[null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"Demonstrate Upon Request"]
[null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"Other"]
[null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"Nexteer Plant Data"]
[null,null,null,null,null,null,null,null,null,null,null,null,"Countries",null,"Region",null,null,null,"Plant Name","Address","Country","Region"]
[null,null,null,null,null,null,null,null,null,null,null,null,"ANDORRA",null,"Asia Pacific",null,null,null,"NEXTEER AUTOMOTIVE - PLT01","3900 Holland Rd - Plt 1 ","UNITED STATES OF AMERICA","North America"]
[null,null,null,null,null,null,null,null,null,null,null,null,"ARGENTINA",null,"Europe",null,null,null,"NEXTEER AUTOMOTIVE - PLT03","3900 Holland Rd - Plt 3","UNITED STATES OF AMERICA","North America"]
[null,null,null,null,null,null,null,null,null,null,null,null,"AUSTRALIA",null,"North America",null,null,null,"NEXTEER AUTOMOTIVE - PLT04","3900 Holland Rd - Plt 4 ","UNITED STATES OF AMERICA","North America"]
[null,null,null,null,null,null,null,null,null,null,null,null,"AUSTRIA",null,"South America",null,null,null,"NEXTEER AUTOMOTIVE - PLT05","3900 Holland Rd - Plt 5","UNITED STATES OF AMERICA","North America"]
[null,null,null,null,null,null,null,null,null,null,null,null,"BELGIUM",null,null,null,null,null,"NEXTEER AUTOMOTIVE - PLT06","3900 Holland Rd - Plt 6","UNITED STATES OF AMERICA","North America"]
[null,null,null,null,null,null,null,null,null,null,null,null,"BERMUDA",null,null,null,null,null,"NEXTEER AUTOMOTIVE - PLT07","3900 Holland Rd - Plt 7 ","UNITED STATES OF AMERICA","North America"]
[null,null,null,null,null,null,null,null,null,null,null,null,"BOLIVIA",null,null,null,null,null,"NEXTEER AUTOMOTIVE - PLT08","3900 Holland Rd - Plt 8","UNITED STATES OF AMERICA","North America"]
[null,null,null,null,null,null,null,null,null,null,null,null,"BRAZIL",null,null,null,null,null,"CHONGQING NEXTEER STEERING SYSTEMS CO., LTD. - PLT58","No 409 Deyuan Rd, Degan Str., Jiangin Dist.","CHINA","Asia Pacific"]
[null,null,null,null,null,null,null,null,null,null,null,null,"BRITISH VIRGIN ISLANDS",null,null,null,null,null,"DONGFENG NEXTEER STEERING SYSTEMS (WUHAN) CO., LTD. - PLT55","104M1 Block, Economic & Technological Dev. Zone","CHINA","Asia Pacific"]
[null,null,null,null,null,null,null,null,null,null,null,null,"CANADA",null,null,null,null,null,"NEXTEER AUTOMOTIVE (SUZHOU) CO., LTD. - PLT51","72 Fengli St. Suzhou Industrial Park","CHINA","Asia Pacific"]
[null,null,null,null,null,null,null,null,null,null,null,null,"CAYMAN ISLANDS",null,null,null,null,null,"NEXTEER LINGYUN DRIVELINE (ZHUOZHOU) CO., LTD. - PLT52","Songlindian Town","CHINA","Asia Pacific"]
[null,null,null,null,null,null,null,null,null,null,null,null,"CHILE",null,null,null,null,null,"NEXTEER AUTOMOTIVE (SUZHOU) CO., LTD. - PLT53","72 Fengli St. Suzhou Industrial Park","CHINA","Asia Pacific"]
[null,null,null,null,null,null,null,null,null,null,null,null,"CHINA",null,null,null,null,null,"NEXTEER LINGYUN DRIVELINE (WUHU) CO., LTD. - PLT54","18 Huaihai Rd Wuhu Economic & Tech Dev","CHINA","Asia Pacific"]
[null,null,null,null,null,null,null,null,null,null,null,null,"COLOMBIA",null,null,null,null,null,"NEXTEER AUTOMOTIVE (SUZHOU) CO., LTD. - PLT56","18 Dongchang Rd. Suzhou Industrial Park","CHINA","Asia Pacific"]
[null,null,null,null,null,null,null,null,null,null,null,null,"CONGO",null,null,null,null,null,"NEXTEER AUTOMOTIVE SYSTEMS (LIUZHOU) CO., LTD","No. 5 Cheyuan Hengwu Rd, Yufeng District","CHINA","Asia Pacific"]
[null,null,null,null,null,null,null,null,null,null,null,null,"CZECH REPUBLIC",null,null,null,null,null,"STEERINGMEX PLT61","1721 Rio Hondo Street, CD Rio Bravo Bermuda","MEXICO","North America"]
[null,null,null,null,null,null,null,null,null,null,null,null,"DENMARK",null,null,null,null,null,"STEERINGMEX PLT63","Calle Camino a San Ildefonso No. 200 Parque Ind. Finsa QRO. II","MEXICO","North America"]
[null,null,null,null,null,null,null,null,null,null,null,null,"ESTONIA",null,null,null,null,null,"STEERINGMEX PLT65","Santa. Rosa de Viterbo # 12","MEXICO","North America"]
[null,null,null,null,null,null,null,null,null,null,null,null,"FINLAND",null,null,null,null,null,"STEERINGMEX PLT66","Av. C.P. Rafael Sesma Huerta #12","MEXICO","North America"]
[null,null,null,null,null,null,null,null,null,null,null,null,"FRANCE",null,null,null,null,null,"STEERINGMEX PLT68","Parque Industrial Rio Bravo No. 1445","MEXICO","North America"]
[null,null,null,null,null,null,null,null,null,null,null,null,"GERMANY",null,null,null,null,null,"NEXTEER AUTOMOTIVE POLAND SP ZOO TYCHY","Towarowa 6","POLAND","Europe"]
[null,null,null,null,null,null,null,null,null,null,null,null,"GHANA",null,null,null,null,null,"NEXTEER AUTOMOTIVE MOROCCO","Commune de Amer Seflia, Atlantic Free Zone RN4 - lots 45+ & 57+","MOROCCO","Europe"]
[null,null,null,null,null,null,null,null,null,null,null,null,"GIBRALTAR",null,null,null,null,null,"NEXTEER AUTOMOTIVE POLAND SP ZOO GLIWICE","ODDIZIAL W GLIWICACH UL Leonardo da Vinci 5","POLAND","Europe"]
[null,null,null,null,null,null,null,null,null,null,null,null,"GREAT BRITAIN",null,null,null,null,null,"NEXTEER INDIA AUTOMOTIVE PRIVATE LTD - PLT81","Plot 98A Phase II Kiadb Ind Area","INDIA","Asia Pacific"]
[null,null,null,null,null,null,null,null,null,null,null,null,"HONG KONG",null,null,null,null,null,"RHODES INDIA AUTOMOTIVE PRIVATE LTD","Plot 648, 649 Pace City II Sector 37","INDIA","Asia Pacific"]
[null,null,null,null,null,null,null,null,null,null,null,null,"HUNGARY",null,null,null,null,null,"NEXTEER AUTOMOTIVE INDIA PRIVATE LIMITED - PLT83","Site No. 4510, A9, Empire Estate, Chinchwad","INDIA","Asia Pacific"]
[null,null,null,null,null,null,null,null,null,null,null,null,"INDIA",null,null,null,null,null,"NEXTEER AUTOMOTIVE INDIA PRIVATE LTD - PLT 84","Plot 6, 6, Phase 5 Mahindra World City ","INDIA","Asia Pacific"]
[null,null,null,null,null,null,null,null,null,null,null,null,"INDONESIA",null,null,null,null,null,"NEXTEER AUTOMOTIVE INDONESIA - PLT86","2 Greenland Int'l Ind. Ctr.(GIIC) Bloc BA Kota Deltamas, Sukamahi , Cikarang Pusat","INDONESIA","Asia Pacific"]
[null,null,null,null,null,null,null,null,null,null,null,null,"IRELAND",null,null,null,null,null,"NEXTEER INDUSTRIA E COMERCIO DE SISTEMAS - PLT89","Rua Giuseppe Mandelli 118","BRAZIL","South America"]
[null,null,null,null,null,null,null,null,null,null,null,null,"ISRAEL",null,null,null,null,null,"NEXTEER AUTOMOTIVE - PROTOTYPE CENTER","2975 Nodular Dr.","UNITED STATES OF AMERICA","North America"]
[null,null,null,null,null,null,null,null,null,null,null,null,"ITALY",null,null,null,null,null,"AccuSteer LLC - PLT47","901 D Street","UNITED STATES OF AMERICA","North America"]
[null,null,null,null,null,null,null,null,null,null,null,null,"JAPAN",null,null,null,null,null,"NEXTEER AUTOMOTIVE - FLINT PLT 30 C/O GENESEE PACKAGING","2022 North Street","UNITED STATES OF AMERICA","North America"]
[null,null,null,null,null,null,null,null,null,null,null,null,"KAZAKHSTAN",null,null,null,null,null,"NEXTEER AUTOMOTIVE - PLT 32 EUCLID INDUSTRIES","1655 Tech Dr. Ste B        (051506467)","UNITED STATES OF AMERICA","North America"]
[null,null,null,null,null,null,null,null,null,null,null,null,"KOREA",null,null,null,null,null,"NEXTEER AUTOMOTIVE - PLT 49 REMAN","110 East Ninth Street","UNITED STATES OF AMERICA","North America"]
[null,null,null,null,null,null,null,null,null,null,null,null,"KYRGYZSTAN"]
[null,null,null,null,null,null,null,null,null,null,null,null,"LIECHTENSTEIN"]
[null,null,null,null,null,null,null,null,null,null,null,null,"LITHUANIA"]
[null,null,null,null,null,null,null,null,null,null,null,null,"LUXEMBOURG"]
[null,null,null,null,null,null,null,null,null,null,null,null,"MADAGASCAR"]
[null,null,null,null,null,null,null,null,null,null,null,null,"MALAYSIA"]
[null,null,null,null,null,null,null,null,null,null,null,null,"MALTA"]
[null,null,null,null,null,null,null,null,null,null,null,null,"MAURITANIA"]
[null,null,null,null,null,null,null,null,null,null,null,null,"MEXICO"]
[null,null,null,null,null,null,null,null,null,null,null,null,"MONACO"]
[null,null,null,null,null,null,null,null,null,null,null,null,"MOROCCO"]
[null,null,null,null,null,null,null,null,null,null,null,null,"MYANMAR"]
[null,null,null,null,null,null,null,null,null,null,null,null,"NETHERLANDS"]
[null,null,null,null,null,null,null,null,null,null,null,null,"NEW CALEDONIA"]
[null,null,null,null,null,null,null,null,null,null,null,null,"NEW ZEALAND"]
[null,null,null,null,null,null,null,null,null,null,null,null,"NORTH MACEDONIA"]
[null,null,null,null,null,null,null,null,null,null,null,null,"NORWAY"]
[null,null,null,null,null,null,null,null,null,null,null,null,"PERU"]
[null,null,null,null,null,null,null,null,null,null,null,null,"PHILIPPINES"]
[null,null,null,null,null,null,null,null,null,null,null,null,"POLAND"]
[null,null,null,null,null,null,null,null,null,null,null,null,"PORTUGAL"]
[null,null,null,null,null,null,null,null,null,null,null,null,"ROMANIA"]
[null,null,null,null,null,null,null,null,null,null,null,null,"RUSSIA"]
[null,null,null,null,null,null,null,null,null,null,null,null,"RWANDA"]
[null,null,null,null,null,null,null,null,null,null,null,null,"SAUDI ARABIA"]
[null,null,null,null,null,null,null,null,null,null,null,null,"SINGAPORE"]
[null,null,null,null,null,null,null,null,null,null,null,null,"SLOVAKIA"]
[null,null,null,null,null,null,null,null,null,null,null,null,"SLOVENIA"]
[null,null,null,null,null,null,null,null,null,null,null,null,"SOUTH AFRICA"]
[null,null,null,null,null,null,null,null,null,null,null,null,"SPAIN"]
[null,null,null,null,null,null,null,null,null,null,null,null,"SUDAN"]
[null,null,null,null,null,null,null,null,null,null,null,null,"SWEDEN"]
[null,null,null,null,null,null,null,null,null,null,null,null,"SWITZERLAND"]
[null,null,null,null,null,null,null,null,null,null,null,null,"TAIWAN, ROC"]
[null,null,null,null,null,null,null,null,null,null,null,null,"THAILAND"]
[null,null,null,null,null,null,null,null,null,null,null,null,"TUNISIA"]
[null,null,null,null,null,null,null,null,null,null,null,null,"TURKEY"]
[null,null,null,null,null,null,null,null,null,null,null,null,"UGANDA"]
[null,null,null,null,null,null,null,null,null,null,null,null,"UNITED ARAB EMIRATES"]
[null,null,null,null,null,null,null,null,null,null,null,null,"UNITED STATES OF AMERICA"]
[null,null,null,null,null,null,null,null,null,null,null,null,"UZBEKISTAN"]
[null,null,null,null,null,null,null,null,null,null,null,null,"VIETNAM"]
[null,null,null,null,null,null,null,null,null,null,null,null,"ZAMBIA"]
[null,null,null,null,null,null,null,null,null,null,null,null,"ZIMBABWE"]

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["Date","Revision","Changes"]
["Initial Release",1,"Adopted by Nexteer Automotive Corporation 9/16/2010"]
["2010-09-30",2,"Corrected cell protection issues"]
["2010-10-05",3,"Various formatting changes to prepare for implementation"]
["2010-10-14",4,"Added Diecast Aluminum & Magnesium Technical Supplement Questions.\nRemoved Aluminum casting Technical Supplement & General Casting Technical Supplement\nAdded Question in Team Feasibility -- Can all of the drawing dimensions/requirements and product specifications be met?"]
["2010-11-18",5,"Added clarification to question #29 -- Stress relieve capability of \"production part\" - Die cast Aluminum & Magnesium Supplement Tab "]
["2010-11-24",6,"Removed Item #4 & #12 on the Machine Part Technical Supplement.  Questions are not applicable to machined parts."]
["2010-12-03",7,"Remove Conditional Formatting in Supplier Response - Section 2"]
["2011-02-28",8,"Added Revisions to the following Technical Supplements: \n     Aluminum & Magnesium Technical Supplement.  \n     Rubber Technical Supplement\n     Plastic Molding Supplement\nSection 3 - Qualification Plan for PPAP; \n     Variable Gages:  All variable gages study plan changed to 10 x 3 x 3 plan.   \n     Attribute Gages:  All attribute gage study plan changed to 50 x 3 x 3. Attribute Gage \n     Analysis"]
["2011-02-28",9,"Added clarification to Section 7 to number each signature section - (7A, 7B, 7C, 7D) "]
["2011-02-28",10,"Section 6 - Removed requirements indicating when Buyer fills out Kick-Off and Contact Information"]
["2011-02-28",11,"Section 6 - Definitions clarified"]
["2011-02-28",12,"MAPP Instructions -- Clarification was added.  \n    STEP 4 -- If the print is not road mapped by Nexteer,  the Supplier is required to \n    manually road map the print.\n    STEP 10 -- New Instruction added -- Nexteer Buyer or AQE will notify the Supplier of any \n    updates that are required after the original MAPP submission by the\n    Supplier."]
["2011-04-20",13,"Section 3 - Removed reference to \"Required upon Nexteer Request\" in Section 3 Title\n\nSection 7 A & Section 7C - Removed Supplier Operations signature being required.  This was redundant to Manufacturing signature.  Updated Title Block in Section 7A -- Removed \"Unless Directed by Nexteer\""]
["2011-05-02",14,"Added column to Section 3 - \"Required Capability Study -- Yes or No\""]
["2011-05-04",15,"MAPP Instruction Sheet:\nStep 4 - Section 3 Take out \"the Buyer will notify you if this section is required\"\nStep 5- Section 4 Take out \"the Buyer will notify you if this section is required\""]
["2011-06-17",16,"Section 2 - Added question  - \"Have Lessons Learned been reviewed between Nexteer and Supplier (i.e., for similar parts and processes)?\"\n---------------------------------------\nAdded the following Technical Supplements (Far right Tabs on MAPP Template):  \n* Squeezecast\n* Diecast\n* Ductile Iron\n* Grey Iron\n* Updates to Machining Process\n---------------------------------------\nSection 6 - Clarification was added to Quoted Tool Capacity -- 100 working hours is based on a 5 day work week.\n---------------------------------------\nEntire MAPP Template - Changed Nexteer \"Customer Specific Requirements\" to Nexteer \"Supplier Requirements\"\n---------------------------------------\nSection 7 - Consolidated Section 7 to allow one set of signature approvals for Nexteer and one set of signature approvals for Supplier.\n---------------------------------------\nSection 6  - Renamed,  \"Key Date Information\" from \"Kick-Off Information\"\n---------------------------------------\nUpdated MAPP Instruction Tab to reflect Section 7 Signature Requirement changes."]
["2011-10-12",17,"Added Section 9:  APQP Timing Plan\n--------------------------------------------------------\nInstructions updated to include Section 9 - APQP Timing Plan\n--------------------------------------------------------\nUpdated Diecast & Aluminum Technical Supplement Questions #22 & #23:\n    22) How many dies and cavities per die are planned? How many slides and core pulls?\n    23) How many pieces per day are expected for one die / machine?\n--------------------------------------------------------\nAdded Numbering Scheme to Line Items for easy identification in Sections 1 & 2.\n--------------------------------------------------------\nAdded Line Item 2.48, Section 2 - Technical Supplement Drop-Down Box Feature.  Supplier can select the required Technical Supplement Questionnaire from a Drop-Down Box. (Note:  Supplements are \"hidden\" within the MAPP Template.  Only the required ones will appear once selected from the Drop-Down Box)"]
["2012-02-24",18,"Section 1 - added definition to question 1.10 - scheduling lead time\n                - Row 3, added comments in the Part Number, Revision, and Part Description (Part Name) fields to describe the File Name and \n                  Saving Feature:  The Part Number, Revision, and Part Description must be filled out in order for the file save function to work \n                  properly.  If these fields are not filled out, then the other option, upon saving this file, is to remove all brackets from the auto-\n                  populated file name, in order to properly save this file. \n--------------------------------------------------------\nSection 3 - changed PPK and CPK to =/> vs. = 1.67 and = 1.33\n                - Column header titled \"Description of Control or Verification Method\" was enhanced to add examples of Xbar&R, Variable/Attribute \n                  Gage Description \n                - Column header titled \"General Comments & Mitigation Plan\" was enhanced to add more description such as Sampling Plan, Size & \n                   Frequency\n                - Column E, titled \"Class\", QCI was removed from the drop down menu\n--------------------------------------------------------\nSection 10 - New section titled Capacity Plan was added to determine the plan from a tooling, machine, and cycle time standpoint\n--------------------------------------------------------\nMAPP Instruction Tab - Added that the U.S. English language version of this document shall be the official version.  Any translations of this document will be for reference only.\n--------------------------------------------------------"]
["2012-10-01",19,"Supplement Section - Updated the Die Cast Supplement to add questions 21 and 25\nGeneral - Implemented the use of ISO8601 common date format\nSection 1 - Added new question 1.1\n                - Added clarification to question 1.9; material fab and raw material\n                - Added question 1.13 on financial stability (question was previously located in section 2)\nSection 2  - Added question 2.4 concerning improvement recommendations   \n                - Added question 2.26 concerning duplicate gages for potential correlation issues\n                - Reviised question 2.32 to ask scorecard color and action plans\n                - Revised question 2.36 concerning traceability                                                  \nSection 3 - Allowed for the ability to insert rows \n                - Added Pass Through dimension column; PE to fill out at Supplier Capability & Selection Review\nSection 7B-PC&L sign-off indicates verification of question 1.1 and any necessary notification to the Trade Compliance Manager"]
["2013-02-26","020","Instructions Tab - Updated Flawless Launch to Perfect Launch\nSection 1 - Removed Covisint references and replaced with Intelex\n                - Updated question 1.4 to include Nexteer Automotive Global Supplier Packaging Manual\n                - Updated question 1.12 to include a reference to the Nexteer Label Template and provided the link to the Portal page.\nSection 2 - Updated question 2.36 for lot size and traceability\n                - Updated question 2.15 to include AIAG CQI process assessment verification\nSection 9 - Updated Item 22 to remove reference to Appendix 39 and replace with F1058 Process Audit Production Readiness Form\nGeneral - Updated links within document to new Nexteer Supplier Portal, Intelex, or other areas of existing document"]
["2013-05-28","021","Section 1 - Updated question 1.9 to clarify the 2+2 material commitment\nSection 2 - Updated question 2.12 to have supplier provide external lab name, if applicable.                \nSection 3 - Moved to a separate tab to allow for a pull from engineering and allow for sorting\n                - Moved \"Required Process Indicies\", \"Required Control or Verification\" and \"Qualification Plan for PPAP\" columns to end of data table \n                  (right of Status) to allow for sorting when document is locked.\nSection 6 - Removed reference to \"QTC\" and \"Quoted\".  \n                - Added new field to calculate the 15% over Annual Tool Capacity\n                - Updated comments to show the Annual Tool Capacity field should be populated by the buyer.\n                - Changed \"Timing Confirmation\" to read \"Nexteer Timing Confirmation\" to clarify that the dates entered are Nexteer Timing \n                  Requirements"]
["2013-10-01",22,"Section 1 - Eliminated question 1.11 concerning 10 day leadtime to match new NSRs.\nSection 2 - Updated question 2.2 to efficiently handle material substitution requests\n                - Added new question 2.3 to help with the efficiency of material substitution requests.\n                - Separated question 2.36 into two questions to separate traceability requirements from lot size control\nSection 3 - Separated column \"Sampling plan, size & frequency; General Comments and/or Mitigation Plan\" into 2 different columns: \n                  \"Sample Size & Frequency of Inspection\" and \"General Comments and/or Mitigation Plans\"\n                - Added 3 new columns: \"Detection Control\", \"Process Control\", \"Defect Handling\"\n                - Added new classes into \"Classes\" column dropdown to reflect QCL classes.\n                - Updated Control or Verification Columns for new available classes\n                - Renamed \"Required Control or Verification\" column to \"Control Verification\"\n                - Renamed \"Process Indices\" column to \"Initial Process Indices\"\n                - Added hyperlinks to easily navigate to attachments B (product characteristic and control levels chart), C (detection control table), \n                  D (process control table) and E (defect handling table) from the NSR's\nSection 9 - Updated to create a true Gantt chart. Supplier must now enter when the event will happen and how long the event will take.\nSection 10 - Corrected name formulas to pull correct fields from Sections 1, 2, 6 & 7 tab\n                  - Locked Days per week field to not allow a number more than 5 to be entered\n                  - Added new field for mitigation capacity plan if the supplier needs more than the allowed 5 days or 100 hours per week.\n                  - Net Available Time field will highlight Red if calculated to be higher than 100\n- Updated Instructions Tab\n- Eliminated \"MAPP EXAMPLE\" tab\n- Added electronic signature anchors on signature page to allow for Docusign to be used"]
["2013-12-01",23,"Instructions Tab:       - Updated to account for the DSS. Note: The DSS may be sent out as an attachment in the Ariba RFQ, by the Buyer.\n                                  - Updated Step 4 to add a link to a \"help guide\" that will have the needed attachments B through E.\n                                  - Added a link to a completed DSS as an example.\n                                  - Updated Step 10 on signing the MAPP to comprehend Docusign.\nSection 1 - Reworded question 1.2 due to timing of registration to Intelex as new suppliers will be unable to register at time of MAPP.\nSection 2 - Eliminated question 2.46 (PPAP Lead Time) as it is comprehended on Section 9.\n                - Updated question 2.41, 2.43 and 2.44.\nSection 3 - Updated Attachment E \"Defect Handling Table\" to remove reference to internal Nexteer procedures.\n                - Added a link in upper left corner to an example of a properly completed Section 3.\n                - Corrected error on Drawing Revision field for auto-population from Section 1.\nSection 6 - Rephrased \"Off Tool Samples\" to \"MQ1\" for consistency with other GSM documents and systems.\nSection 7 - Updated 7A to comprehend Docusign in Supplier Signature area.\nSection 9 - Clarified Column C header to indicate \"# of days after kick-off for START of activity\".\n                - Modified questions for clarification and consistency with the new APQP document\nSection 10 - Clarified \"Process Description\" to specify only the Processes that change the part.\nTechnical Supplements - Updated Technical Supplements for Diecast Aluminum & Magnesium, Stamping 1 of 2, Rubber, and Plastic Molding"]
["2014-05-07",24,"Section 2 - Eliminated steel technical supplement as MAPP is not performed on bulk steel\n               - Combined question 2.28 and 2.29 regarding test equipment into one question\n               - Created new question for Reliability Testing.\nSeciton 3 - Comment added to Required Initial Process Indices column T\n               - Column U, Control Verification, has been corrected for CL2 and CL4 to be 100% Verification.\nSection 10 - Capacity Plan now comprehends duplicate machines within the same process\nProduct Characteristics Control Level Chart (Attachment B) was updated to eliminate the Nexteer Use only column titled \"Statistical Design Target\"\n6.19.2014 -- Minor update to definitions of Maximum Tool Capacity vs Annual Tool Capacity on Section 6 (no rev change required)\n7.22.2014 -- Minor correction to Detection (section 3) for STD2-8 to add 7B as an option."]
["2014-11-24",25,"Section 3 - On a Class Standard of 9-10 and Class Standard 2-8, which are defined as Pass Through, the Required Initial Process Indicies\n                  (Column T) now defaults to a Ppk=/>1.33 (was 1.00)\n                - On a Class Standard of 9-10 and Class Standard 2-8, which are defined as Pass Through, the Qualification Plan for PPAP\n                  (Column V) now defaults to PPAP Checksheet, 5 pc. dimensional layout & capability/gage studies"]
["2015-02-16",26,"Instructions Tab - Updated 11\"x17\" Product Characteristics Help Guide\nSection 1 - Updated question 1.8 to change from ANSIX-12 to EDIFACT\n                - Updated question 1.11 for label specifications\nSection 2 - Added question 2.3 concerning design responsibility\n                - Renumbered remaining questions in Section 2 for addition of question 2.3\n                - Added technical supplement to question 2.51 for Steel Quality Requirement for Specification 33200011\n                - Added technical supplement to question 2.51 for Press Fit \nSection 3 - Updated section for changes to G1331 procedure dated 06FE2015\n                - Added CL3 class\n               - Eliminated STD9-10 from class\n               - Updated CL5, CI-DR, QS-DR, & KPC classes to default to \"Per Control Plan\" for Column U (Control Verification)\n               - Updated Attachment B & Attachment E\nSection 7B - Added questions for ensuring alternative control strategies to G1331 are captured and approved on G1331 Approval Form (X1331)\n                    and that approved form is attached in PMD by AQE/SQE."]
["2015-03-26",27,"Instructions Tab - Updated Section 3 Screen shot due to changes to columns\n                          - Add information on Step 4 for completion of \"Control Verification\" column in Section 3\nSection 3 - Removed default values from \"Control Verification\" column to allow alternative choices to be selected per dropdown\n                - Added red highlight condition if a non-allowable or alternative choice is made in \"Control Verfication\", \"Detection Control\", \n                   \"Process Control\" & \"Defect Handling\" columns. \n               - Eliminated STD2-8 from class\n               - Added STD1-3 and STD4-8 classes"]
["2016-01-20",28,"Section 1 - Updated Question 1.1 to clarify Red highlight on Supplier's \"No\" answer.\n                - Updated Question 1.6 to add note regarding approved SPI submission with any future PPAPs as required.\nSection 2 - Removed Heat Treat Supplement from MAPP, removing it from 2.54 \n               - Added Question 2.1 to read \"Do you understand ASME Y14.5 Geometric Dimensioning and Tolerancing (GD&T) standard?\"\n               - Added Question 2.2 to read \"Have you received the Design Severity & Sensitivity (DSS) document from Nexteer?\"\n               - Added Question 2.9 regarding MCA Open Items and Improvement verfiication\n               - All Section 2 questions have been renumbered with addition of new questions\n               - Modified Question 2.7 regarding Lessons Learned, to include confirmation of review on Global Look Across alerts \n                    and Intelex Problem Cases\n               - Modified Question 2.20 regarding CQI special process assessments\nSection 5 - Updated Supplier Contacts titles to match Nexteer terminology\nSection 10 - Corrected error on dropdown for Dedicated vs. Shared\nMachined Parts Technical Supplement added question 24\nForgings Technical Supplement updated to correspond with MCA survey\nDie Cast Aluminum Technical Supplement added questions and removed non-pertinent questions."]
["2016-05-04",29,"Section 3 - Updated the Required Initial Process Indices (Cpk & Ppk values) for CL1, CL2, CL4, CL5 and Standard classes to be consistent with\n                 the Nexteer Supplier Requirements (revision date March 1, 2016)\nStampings 1 of 2 Technical Supplement - added questions 2 & 3, and renumbered remaining questions\nStampings 2 of 2 Technical Supplement - added reference to QCL's, gage description, eliminated Hole Sizes and Processing Note 2"]
["2016-08-03",30,"Sections 1 & 2 - Defined internal Nexteer acronyms to eliminate confusion throughout the document\nSection 2 - Updated comments in question 2.54 Technical Supplement to require Steel Quality Technical Supplement if the drawing requires\n                 specification #33200011\nSection 3 - Updated Product Characteristic Charts Attachments B, C, D, and E based on changes to procedure (G-1331) dated 01JL16\n               - Updated Qualification Plan for PPAP for CL3 class to include the words \"If required\" for capability studies\n               - Corrected Conditional formatting for values in Column T for the STD classes\nStampings 2 of 2 Technical Supplement - Reworded die sensoring proposal statement to require the proposal be submitted by the supplier and \n                                                            approved by the Nexteer AQE prior to the award of business\n                                                          - Reworded die strip diagram statement to indicate that concept die strip layouts are required to be \n                                                             submitted by the supplier and approved by the Nexteer AQE prior to technical review.\nInstructions Tab - Corrected Technical Supplement Question reference to be more dynamic to allow for future changes to MAPP\n                        - Updated Product Characteristic Control Level chart link to reflect changes to procedure (G-1331) dated 01JL16"]
["2017-10-18",31,"Section 2 - Added question 2.8 \"If part is outsourced from Nexteer, have ME lessons learned from the part development been shared with \n                 your organization?  Have the following part documents also been shared (WI, PFD, PFMEA, CP, LSR, fixture and gaging details)?\"\n               - Added question 2.14 \"Will all capital and tooling be in your final plant location(s) at the time of PPAP submission?\"\n               - Added question 2.22 \"Is this part being outsourced from Nexteer (meaning has this part been manufactured in a Nexteer plant \n                 prior to this MAPP being completed)?\"\n               - Added question 2.23 \"If part is outsourced from Nexteer, has a Nexteer manufacturing plant site process walk and Nexteer \n                  PFMEA/Control Plan Review been scheduled?  Note: The Nexteer ME is the most knowledgeable in the effected part(s)\n                  manufacturing process history and must participate in the detailed MAPP review.\"\n               - Added question 2.24 \"If part is outsourced from Nexteer, has an exit PPAP been provided from the Nexteer plant?\"\n               - Updated question 2.38 (now 2.43) to include IATF16949 Cert option and ISO9001 Cert only Plan requirement\n               - Updated question 2.41 (now 2.46) to include traceability records system evidence requirement prior to PPAP (per G1783)\n               - Added question 2.55 \"Have you been directed by Nexteer to use a particular supplier for sub-components?\"\n               - Updated 2.50 (now 2.56)  to include a requirement for the supplier to provide a Product & Component Risk \n                 Assessment for Sub-Suppliers\n               - Updated 2.52 (now 2.58) to require a team composition and workload percentage document for the Nexteer program.\nSection 3 - Updated comment box on Column R (Required Capability Study) to add the comment: \"Note: If a Capability Study is \n                 not required, it is still expected that the required initial process indices shown in Column U would be met.\"\n               - Updated comment box on Column V (Qualification Plan for PPAP) to correct the comment regarding number of pieces \n                  required for dimension layout\n               - Added 5 more Classes in the dropdown on Column E (Class) for Customer Manufacturing Requirements \n                 (CL1-CMR through CL5-CMR) to coordinate to changes on G1331\n               - Updated comment box in Column E (Class) and Column M (Sample Size & Frequency of Inspection) to comprehend \n                  the CMRs (Customer Manufacturing Requirements)\nSection 7b - Updated to include Buyer and Program Manager signature if question 2.13 is answered NO\n                - Removed note regarding notification to Trade Compliance Manager by PC&L representative. Per PC&L procedure update, \n                  responsibility transferred to Global Vendor Master Setup Team.\nInstructions Tab - Added comment before Step 5 to comprehend the CMRs (Customer Manufacturing Requirements)"]
["2018-04-06",32,"Section 1 - Added column for Mitigation Plan Owner Name to be populated if a Mitigation Plan is required. An actual name should be used.\nSection 2 - Added column for Mitigation Plan Owner Name to be populated if a Mitigation Plan is required. An actual name should be used.\n                - Added question 2.10, \"In the drawing block (in the lower right hand corner) is a template number populated? If no, contact your \n                  Nexteer AQE immediately. Examples of template numbers: CISTMPxxxx, HSTMPxxx, EPSTMPxxx, HPSTMPxxx, \n                  HPSGTMPxxxx, etc.\" to ensure the Nexteer AQE compares the template with applications drawing to review for \n                  differences if no template number provided.\n                - Added technical supplement for Powdered Metal to question 2.60 (now 2.61)\nSection 3 - Added column for Mitigation Plan Owner Name to be populated if a Mitigation Plan is required. An actual name should be used.\n                - Removed Comments in Column W and defaulted file to all 335 rows being expanded due to protection issues\n                - Added column for tracking if feature or dimension is included in the Early Production Containment (EPC) Plan.\n                - Updated Column G (Pass Through) to allow for answers of N (No), Y-Audit (Yes with Audit Check), and \n                  Y-Error Proof (Yes with Error Proofing)\nSection 7 - Added ME Signature line. ME is required to sign the MAPP if question 2.22 (now 2.23) is answered \"Yes\"\n                - Clarified required AQE/SQE signature line as AQE/SQE in region of Supplier Manufacturing Location \n                - Added optional signature line for AQE/SQE in region of Nexteer Receiving Plant                \n                - Added a note below all signatures to ensure that changes to approved MAPP are reapproved by the AQE and affected\n                  team member(s)\nSection 8 - Added column for Mitigation Plan Owner Name to be populated if a Mitigation Plan is required. An actual name should be used."]
["2019-02-20",33,"Section 1 - Added question 1.6 to confirm the supplier complies with applicable OEM Customer Specific Requirements\n                - Removed \"web-EDI\" from question 1.8 (now 1.9)\nSection 2 - Merged questions 2.18 and 2.19 regarding similar parts already produced by Supplier\n               - Added new question 2.19 to capture mechanism to ensure correct tool is used when parts are \"near identical\".\n               - Removed references to TS16949 in question 2.44\nDiecast Aluminum & Magnesium Technical Supplement - Added question 43 \"Will you use automatic robot spraying system on this project?\"\n12NO19 -- Clarified note on Class field to include DSS."]
["2021-10-15",100,"Revision level intentionally set to 100 as major changes to this document results in a new form/function of MAPP Document\nChanges made include: \n            - Reordering/numbering of pertinent sections of the MAPP to allow for ease of processing\n            - Elimination of redundency in processes\n            - Define workflow of the MAPP Process \n            - Clarify responsiblity of each step in the process"]
["2022-02-17",101,"Changes made include: \n            - Adding a section in 1-Program Info tab to indicate the tabs that are not considered \"Complete\" \n            - Formatting changes on 4-Technical Review tab to ensure all necessary items are completed (to show MAPP as Complete) \n              or not accounted for if not required\n            - Updated Instructions and 8-Process Controls to remove \"Pass Through Characteristics\" and replace with \"Vehicle Interface\"\n            - Updated 1-Program Info tab to pull \"Final MAPP Review Date\" from Sourcing (IPM) and calculate other Due Dates accordingly\n            - Removed \"QTC\" from tab 7-Capacity Plan"]
["2022-03-11",102,"Changes made include: \n            - Locked down the MAPP review due date on \"1-Program Info\" tab. This must pull from the Sourcing Record\n            - Updated Process Indices in Section 8 (Process Controls) to change \"=/> 1.67\" to \"> 1.67\" for CL1, CL2, CL4 & CL5 classes\n            - Updated Process Indices in Section 8 (Process Controls) to change \"=/> 1.33\" to \"> 1.33\" for CL3 class\n            - Corrected MSV pulling into \"7-Capacity Plan\" tab to pull Annual Tool Capacity entered in \"1-Program Info\" tab\n            - Updated Open Issues tab to remove any Technical Supplement data that was added incorrectly due to applicability selected on \n                \"1-Program Info\" tab"]
["2022-03-25",103,"Changes made include: \n          - Updates to allow for running of Sourcing Record / MCA pull to be allowed while onsite in a Nexteer office\n          - Updates to CQI-23 and CQI-27 to just indicate if the assessment is complete rather than require a score.\n          - Protected Workbook to ensure tabs could not get copied or added from other documents"]
["2022-07-15",104,"Minor updates to fix bugs\n          - Confirm password on all sheets is updated for proper control of form. \n          - Locked down all date fields (highlighted in green) on \"1-Program Info\" tab. All dates must pull from the Sourcing Record\n          - Updated MAPP Completion calculation on \"1-Program Info\" tab to ensure that \"Manufacturing Feasiblity\" fields on \n            \"10-Supplier Commitment\" tab are answered for MAPP to be considered \"Complete\"\n"]

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[null,null,null,"The                        MAPP to a PERFECT LAUNCH ",null,null,null,null,null,null,null,null,null,null,null,"The Drawing or Statement of Requirements (SOR), MAPP Template and Design Severity and Sensitivity (DSS) Assessment is sent out with the RFQ."]
[null,null,null,null,null,null,"As explained in the Nexteer internal Yammer post at the link below, please comment in that post if any issues are experienced using this file.  For Suppliers accessing this file and experiencing problems, please contact your Nexteer Buyer and/or Supplier Quality representative to pass along your concerns. \n*Note: Suppliers will receive an error trying to access this link: ",null,null,null,null,null,null,null,null,"If any of these are not available, contact your Nexteer Buyer. The MAPP is required to be returned to the buyer prior to any technical review. "]
[null,null,null,"MAPP = Manufacturability Assessment and Process Plan",null,null,null,null,null,null,null,null,null,null,null,"The MAPP is to be completed in it's entirety and submitted to the buyer no later than the due date "]
[null,null,null,null,null,null,null,null,null,null,null,null,null,null,null," for the supplier to be considered for business award.  "]
[null,null,null,"MAPP is to be completed for one part number/revision level.  Multiple part numbers will not be accepted on a MAPP Template submission, unless they are part of a charted drawing. (Example: Multiple part numbers on a drawing).  Drawing must be minimum of Change Control Release (CCR) Status with Template DSS minimum. The U.S. English language version of this document shall be the official version.  Any translations of this document will be for reference only.",null,null,null,null,null,null,null,null,null,null,null,"The MAPP review is a required step in the sourcing process.  Failure to submit and completed MAPP on or before the due date voids the supplier from sourcing consideration.  MAPPs will not be rescheduled, as this will delay the sourcing and jeopardize the program."]
[null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"'1-Program Info'!H7","v":"[Enter MAPP Due Date]"}]
[null,null,null,null,null,null,"https://www.yammer.com/nexteer.com/#/Threads/show?threadId=1523163685634048",null,null,null,null,null,null,null,null,{"$f":"P1&P2&P3&IF('1-Program Info'!H7=\"[Enter Review Date Here]\",\"to be entered in Program Info tab by Buyer\",TEXT(P6,\"dd-MMM-yyyy\"))&P4&P5","v":"The Drawing or Statement of Requirements (SOR), MAPP Template and Design Severity and Sensitivity (DSS) Assessment is sent out with the RFQ.If any of these are not available, contact your Nexteer Buyer. The MAPP is required to be returned to the buyer prior to any technical review. The MAPP is to be completed in it's entirety and submitted to the buyer no later than the due date [Enter MAPP Due Date] for the supplier to be considered for business award.  The MAPP review is a required step in the sourcing process.  Failure to submit and completed MAPP on or before the due date voids the supplier from sourcing consideration.  MAPPs will not be rescheduled, as this will delay the sourcing and jeopardize the program."}]
[null,null,null,"The MAPP is used to document the supplier's understanding of the requirements and obtain a clear record of what is being committed to by the supplier.  The combination of these two items is critical to a Perfect Launch.  Risks and mitigation plans are part of this process and will ensure a smooth APQP processes."]
[]
["How is the MAPP used?"]
[]
[{"$f":"P7","v":"The Drawing or Statement of Requirements (SOR), MAPP Template and Design Severity and Sensitivity (DSS) Assessment is sent out with the RFQ.If any of these are not available, contact your Nexteer Buyer. The MAPP is required to be returned to the buyer prior to any technical review. The MAPP is to be completed in it's entirety and submitted to the buyer no later than the due date [Enter MAPP Due Date] for the supplier to be considered for business award.  The MAPP review is a required step in the sourcing process.  Failure to submit and completed MAPP on or before the due date voids the supplier from sourcing consideration.  MAPPs will not be rescheduled, as this will delay the sourcing and jeopardize the program."}]
[]
[]
[]
["The MAPP documents the agreement between the Supplier and Nexteer on the key elements of APQP",null,null,null,null,"Use the Links below to go to the appropriate section on the form"]
[]
[]
["Instructions:"]
["Step #1"]
[null,"Nexteer Buyer"]
[null,null,"Complete the \"1 - Program Info\" tab. Required information is highlighted in Green. Optional information is highlighed in Orange. **If an Intelex Parts Management Record (IPM) is available, the IPM Number must be entered in the \"1 - Program Info\" tab for data to be automatically completed. Supplier data may also be pulled. Note: If an MCA record is Complete within the Intelex system, MCA data will update!\n        Includes indicating applicability of Special Process Audits, CQI Assessments and/or Specific Technical Supplements.\n        Confirm with AQE that all applicable audits are selected, if necessary.",null,null,"Program Information"]
[null,null,"Set the date for MAPP review between the Supplier & the cross functional Nexteer team (Buyer, AQE, PE, PC&L, Plant Quality, Program Manager, ME (if necessary)). \n        MAPP Finalized Review date should be 28 days from the Down Select approval date & is autopopulated from the IPM Record\n        Dates may be updated at anytime from the IPM Record by clicking on the \"Pull or Refresh Sourcing / Supplier data\" button"]
[null,null,"Send meeting notice to all the participants.  Conflicts are to be resolved by adjusting the date/time immediately or identify an alternate person."]
[null,null,"The MAPP Submission date is set to seven (7) days prior to the MAPP review date, allowing the Nexteer team to review the submitted document ahead of time to maximize the effectiveness of the meeting.  \n       MAPP Submission date is auto-populated once the MAPP Finalized Review date is entered.\n       Dates may be updated at anytime from the IPM Record by clicking on the \"Pull or Refresh Sourcing / Supplier data\" button"]
[null,null,"Send Completed MAPP template to the Supplier.  MAPP must be sent to Supplier within 24-48 hours from Down Select approval as timing for the Supplier's submission begins immediately!"]
["Step #2"]
[null,"Supplier"]
[null,null,"Complete the \"2 - Supplier Information\" Tab. Required information is highlighted in Yellow.",null,null,"Supplier Information"]
[null,null,"Answer the questions on the \"3 - Supplier Feasibility\" Tab",null,null,"Supplier Feasibility"]
[null,null,null,"Any questions responded to as a \"No\" must include an explanation in the \"Supplier Comments\" column"]
[null,null,null,"Complete Mitigation plan & owner fields prior to the MAPP Review meeting.  "]
[null,null,null,"Mitigation plans will be discussed during the MAPP review with Nexteer"]
[null,null,"Answer the questions on the \"4 - Technical Review\" Tab",null,null,"Technical Review"]
[null,null,null,"Any responses highlighted in Red or Yellow must include an explanation in the \"Additional Explanation and Comments\" column"]
[null,null,null,"Complete Mitigation plan & owner fields prior to the MAPP Review meeting.  "]
[null,null,null,"Mitigation plans will be discussed during the MAPP review with Nexteer"]
[null,null,"Complete the \"5 - Investment Timing\" Tab",null,null,"Investment Timing"]
[null,null,null,"Provide timing estimate for each piece of Equipment"]
[null,null,null,"Provide timing estimate for any Tooling"]
[null,null,null,"Provide timing for any part specific Gages"]
[null,null,null,"If required, provide timing for Facility Investment"]
[null,null,"Include a Process Flow diagram on \"6 - Process Flow Diagram\" Tab",null,null,"Process Flow Diagram"]
[null,null,null,"Document must include: Each Process Step, Machine Description, Material Handling, Rework/Retest Loops, Incoming inpection, Packing, Shipping"]
[null,null,null,"Process Flow Diagram should be pasted in as a Picture (Copy as Picture from the Process Flow Diagram document). If file is saved as a separate PDF file, this file can also be attached into this tab."]
[null,null,"Complete the \"7 - Capacity Plan\" tab",null,null,"Capacity Plan"]
[null,null,"Complete the \"8 - Process Controls\" tab",null,null,"Process Controls"]
[null,null,null,"Complete tab for each dimension, feature or requirement on the drawing, and if applicable, each product specification.\n    Required for all CL1-CL5 & Vehicle Interface OR EQUIVALENT SAFETY COMPLIANCE FEATURES\n    Select standard dimensions may be required at the discretion of a Nexteer PE or AQE"]
[null,null,null,"List each operation and create a line item for each road mapped requirement on the print."]
[null,null,null,"DSS Document used for completing Class column"]
[null,null,null,"Attachment C defines allowable detection methods for Detection Control column"]
[null,null,null,"Attachment D defines proper control methods allowed for charcteristic class for Process Control column"]
[null,null,null,"Attachment E defines proper handling method allowed for characteristic class for Defect Handling column"]
[null,null,null,"Attachment B defines proper verfication method alloed for the characteristic class for the Control Verification column"]
[null,null,"Review the \"9-Open Issues\" tab",null,null,"Open Issues"]
[null,null,null,"Update any necessary information for auto populated open issues",null,"Note: Open Issues will be automatically populated based on responses entered in all tabs if the response is highlighted Red or Yellow."]
[null,null,null,"Add any additional open issues as necessary or directed by Nexteer"]
[null,null,"Review the \"10-Supplier Commitment\" tab",null,null,"Supplier Commitment"]
[null,null,null,"Confirm all dates entered is timing that can be met. Note: If any timing is unable to be met, either Lead Time must be compressed or Nexteer Program Timing dates must be updated.  Failure to commit to these dates will result in a \"FAIL\" status of this MAPP document"]
[null,null,null,"Select one Manufacturing Feasibility response"]
[null,null,"Send completed MAPP template to the Nexteer Buyer"]
["Step #3 - must be completed prior to MAPP Final Review (Step #4)"]
[null,"Nexteer Buyer"]
[null,null,"Reviews MAPP for completeness of Supplier specific tabs"]
[null,null,"Assign a status for each item listed on \"3-Supplier Feasibility\" tab",null,null,"Supplier Feasibility"]
[null,null,null,"Closed & Approved used to close any response from a supplier that is accepted"]
[null,null,null,"Mitigation Plan Approved used to accept suppliers response and provided mitigation plan"]
[null,null,null,"Open used to not accept supplier's response and/or provided mitigation plan"]
[null,null,"Forward MAPP to AQE, PE and PC&L prior to MAPP Review date"]
[null,"Nexteer AQE"]
[null,null,"Reviews MAPP for completeness of Supplier specific tabs"]
[null,null,"Confirm all applicable Special Process Audits, Technical Supplements and/or CQI Assessments are available and completed"]
[null,null,"Assign a status for each item listed on \"4-Technical Review\" tab",null,null,"Technical Review"]
[null,null,null,"Closed & Approved used to close any response from a supplier that is accepted"]
[null,null,null,"Mitigation Plan Approved used to accept suppliers response and provided mitigation plan"]
[null,null,null,"Open used to not accept supplier's response and/or provided mitigation plan"]
[null,null,"Assign a status for each item listed on \"8-Process Controls\" tab",null,null,"Process Controls"]
[null,null,null,"Closed & Approved used to close any response from a supplier that is accepted"]
[null,null,null,"Mitigation Plan Approved used to accept suppliers response and provided mitigation plan"]
[null,null,null,"Open used to not accept supplier's response and/or provided mitigation plan"]
[null,null,"Assign a status for any applicable Technical Supplements"]
[null,null,null,"Closed & Approved used to close any response from a supplier that is accepted"]
[null,null,null,"Mitigation Plan Approved used to accept suppliers response and provided mitigation plan"]
[null,null,null,"Open used to not accept supplier's response and/or provided mitigation plan"]
[null,null,"Send updated MAPP back to Buyer for update to MAPP Review Meeting notice"]
["Step #4"]
[null,"Nexteer Buyer, AQE, PE, PC&L, Supplier, Plant Quality (optional), Program Manager (optional), and ME (as required)"]
[null,null,{"$f":"\"Hold MAPP Review Meeting (led by Nexteer Buyer) on or before MAPP Review Due Date \"&IF('1-Program Info'!H7=\"[Enter Review Date Here]\",\"to be entered in Step 1\",TEXT(P6,\"dd-MMM-yyyy\"))","v":"Hold MAPP Review Meeting (led by Nexteer Buyer) on or before MAPP Review Due Date [Enter MAPP Due Date]"}]
[null,null,"Nexteer Buyer with support from the cross functional team to document changes and updates discussed during this Review"]
["Step #5"]
[null,"Nexteer Buyer & Supplier leads with support of Nexteer AQE, PE, PC&L, Plant Quality, Program Manager and ME (as necessary)"]
[null,null,{"$f":"\"Resolve Open MAPP Issues and obtain signatures by MAPP Finalized Review Due Date \"&IF('1-Program Info'!H7=\"[Enter Review Date Here]\",\"to be entered in Step 1\",TEXT(P6,\"dd-MMM-yyyy\"))","v":"Resolve Open MAPP Issues and obtain signatures by MAPP Finalized Review Due Date [Enter MAPP Due Date]"},null,null,"Open Issues"]
[null,null,null,"MAPP Status of \"INCOMPLETE\" means that all questions are not completed by the Supplier",null,"Note: Open Issues will be automatically updated based on responses entered in all tabs based on the Status entered by Nexteer."]
[null,null,null,"MAPP Status of \"FAIL\" (Red) must be rejected. Red items may be found listed in any of the tabs"]
[null,null,null,"Note: Signature section for both Supplier and Nexteer users will not appear until the MAPP status is \"PASS\""]
[null,null,null,"MAPP Status must be \"PASS\" (Green) to proceed"]
[null,null,{"$f":"\"Signed & Passed MAPP document must be completed prior to MAPP Finalized Review Due Date \"&IF('1-Program Info'!H7=\"[Enter Review Date Here]\",\"to be entered in Step 1\",TEXT(P6,\"dd-MMM-yyyy\"))","v":"Signed & Passed MAPP document must be completed prior to MAPP Finalized Review Due Date [Enter MAPP Due Date]"},null,null,"Nexteer Signatures"]
[null,null,null,"If Actual date exceeds entered MAPP Finalized Review Due Date, SQ & Commercial Director Level Approval is required",null,"Supplier Signatures"]
["Step #6"]
[null,"Nexteer Buyer"]
[null,null,"Upload Signed/Approved MAPP to Intelex Parts Management Record (Docusign)"]
[null,null,"Upload Completed MAPP with PASS Status to Intelex Parts Management Record (Excel)"]

{"sheet":"1-Program Info","index":3,"n_rows":59,"n_cols":34,"rows_kept":59,"cut":false,"hidden":false,"merged":[[41,10,41,13],[2,7,3,8],[26,3,26,8],[2,11,3,11],[24,3,24,8],[1,10,1,13],[2,12,3,13],[2,10,3,10],[4,10,5,10],[9,0,9,9],[7,1,8,2],[7,3,8,3],[7,4,8,4],[7,5,8,6],[1,0,1,9],[2,0,3,0],[2,1,3,5],[4,0,5,0],[4,1,5,3],[6,5,6,6],[6,3,6,4],[12,1,12,2],[14,0,14,9],[22,0,22,9],[16,3,16,8],[17,3,17,8],[18,3,18,8],[20,3,20,8],[19,3,19,8],[48,6,48,8],[49,6,49,8],[50,6,50,8],[46,0,46,5],[42,3,42,8],[43,3,43,8],[44,3,44,8],[47,6,47,8],[47,3,47,4],[48,3,48,4],[49,3,49,4],[50,3,50,4],[48,0,48,1],[49,0,49,1],[50,0,50,1],[47,0,47,1],[51,0,51,1],[51,3,51,4],[51,6,51,8],[53,6,53,8],[52,6,52,8],[53,3,53,4],[52,3,52,4],[52,0,52,1],[53,0,53,1],[0,0,0,13],[42,10,43,13],[28,3,28,8],[30,3,30,8],[32,3,32,8],[34,3,34,8],[36,3,36,8],[38,3,38,8],[40,3,40,8],[10,1,10,8],[11,1,11,8],[12,5,12,8],[4,7,4,8],[7,0,8,0],[7,7,8,9],[6,7,6,9],[6,15,6,16],[7,15,7,16],[4,12,5,13],[7,10,8,13],[4,11,5,11],[58,12,58,13],[54,10,54,11],[55,10,55,11],[56,10,56,11],[57,10,57,11],[58,10,58,11],[53,10,53,13],[54,12,54,13],[55,12,55,13],[56,12,56,13],[57,12,57,13]]}
["Manufacturability Assessment and Process Plan - Program Information",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"Lisa.Thompson@Nexteer.Com","lzvg2c",{"$f":"IF(IFERROR(FIND(\"Z\",AA1,1),IFERROR(FIND(\"z\",AA1,1),0))=2,TRUE,FALSE)","v":true}]
["PART MAPP INFORMATION",null,null,null,null,null,null,null,null,null,"MCA Information / Status"]
[" Part Description:","[Enter Part Name Here]",null,null,null,null,null,"MAPP Overall Status",null,null,"MCA Completed",null,"MCA Color Rating"]
[]
[" Part Number:","[Enter PN Here]",null,null,null,null,null,{"$f":"IF(OR(COUNTIF('4-Technical Review'!AA3:AA56,\"\")>0,COUNTIF('3-Supplier Feasibility'!AB3:AB13,\"\")>0,COUNTIF('8-Process Controls'!AA6:AA334,\"\")=329,SUM(U11:U53)>0,COUNTIF('10-Supplier Commitment'!D26:D38,\"[Yes/No]\")>0,AND('10-Supplier Commitment'!A44=\"\",'10-Supplier Commitment'!A46=\"\")),\"INCOMPLETE\",IF(OR(COUNTIF('4-Technical Review'!AA3:AA56,\"R\")>0,COUNTIF('3-Supplier Feasibility'!AB3:AB13,\"R\")>0,COUNTIF('8-Process Controls'!AA6:AA334,\"R\")>0,SUM(T11:T53)>0,COUNTIF('10-Supplier Commitment'!D26:D38,\"No\")>0),\"FAIL\",IF(D7=\"Development Release\",\"DEV REL ONLY\",\"PASS\")))","v":"INCOMPLETE"},null,null,"MCA Score",null,{"$f":"IF(ISBLANK(L5),\"\",IF(L5>89.9%,\"Green\",IF(L5<75%,\"Red\",\"Yellow\")))","v":""}]
[]
[" Drwg Rev:","[Enter Drwg Rev Here]","Print Release Level","[Enter Print Release Level]",null,"MAPP Review Date",null,{"$f":"E8","v":"[Enter MAPP Due Date]"},null,null,"MCA Date",null,null,null,null,"Supplier DUNS:\n(Mfg location)"]
["MAPP Submission Date:              ",{"$f":"D8","v":"[Enter MAPP Due Date]"},null,{"$f":"IF(OR(H8=\"[Enter Review Date Here]\",H8=\"[Enter Date in Sourcing Record]\"),\"[Enter MAPP Due Date]\",H8-21)","v":"[Enter MAPP Due Date]"},{"$f":"IF(OR(H8=\"[Enter Review Date Here]\",H8=\"[Enter Date in Sourcing Record]\"),\"[Enter MAPP Due Date]\",H8-14)","v":"[Enter MAPP Due Date]"},"MAPP Finalized Review Due Date (Supplier MAPP Due Date)",null,"[Enter Review Date Here]",null,null,"MCA Special Process Audits/\nTechnical Supplements",null,null,null,null,"Sourcing Record:"]
[]
["NEXTEER MANUFACTURING LOCATION INFORMATION",null,null,null,null,null,null,null,null,null,"Process","Applicable","Nexteer Score","Supplier Score",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(COUNTIF(L11:L41,\"\")=31,\"\",IF(COUNTIF(AH11:AH41,\"NC\")>0,\"NC\",MIN(AH11:AH41)))","v":""}]
["Nexteer Plant","[Select Nexteer Receiving Plant]",null,null,null,null,null,null,null,null,"Aluminum Casting",null,null,{"$f":"IF(ISBLANK(L11),\"\",IF(ISBLANK('3-Supplier Feasibility'!E18),\"\",'3-Supplier Feasibility'!E18))","v":""},null,null,null,"AC","Diecast Aluminum & Magnesium",{"$f":"COUNTIF(INDIRECT(\"'\"&S11&\"'!AA4:AA64\"),\"R\")","v":0},{"$f":"IF(L11=\"Yes\",COUNTIF(INDIRECT(\"'\"&S11&\"'!I4:I64\"),\"\"),0)","v":0},null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(L11=\"Yes\",IF(OR(M11=\"\",N11=\"\"),\"NC\",MIN(M11:N11)),\"\")","v":""}]
["Manufacturing Address",{"$f":"IF(B11=\"[Select Nexteer Receiving Plant]\",\"[Select Nexteer Plant above]\",VLOOKUP(B11,Validation!S34:V67,2,FALSE))","v":"[Select Nexteer Plant above]"},null,null,null,null,null,null,null,null,"Assembly Process",null,null,{"$f":"IF(ISBLANK(L12),\"\",IF(ISBLANK('3-Supplier Feasibility'!E19),\"\",'3-Supplier Feasibility'!E19))","v":""},null,null,null,"AP",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
["Manufacturing Country",{"$f":"IF(B11=\"[Select Nexteer Receiving Plant]\",\"[Select Nexteer Plant above]\",VLOOKUP(B11,Validation!S34:V67,3,FALSE))","v":"[Select Nexteer Plant above]"},null,null,"Manufacturing Region",{"$f":"IF(B11=\"[Select Nexteer Receiving Plant]\",\"[Select Nexteer Plant above]\",VLOOKUP(B11,Validation!S34:V67,4,FALSE))","v":"[Select Nexteer Plant above]"},null,null,null,null,"Blow Molding",null,null,{"$f":"IF(ISBLANK(L13),\"\",IF(ISBLANK('3-Supplier Feasibility'!E20),\"\",'3-Supplier Feasibility'!E20))","v":""},null,null,null,"BM",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
["Is this process / Part being outsourced from Nexteer",null,null,null,null,null,null,null,null,null,"Ductile Iron Casting",null,null,{"$f":"IF(ISBLANK(L14),\"\",IF(ISBLANK('3-Supplier Feasibility'!E21),\"\",'3-Supplier Feasibility'!E21))","v":""},null,null,null,"DI","Ductile Iron",{"$f":"COUNTIF(INDIRECT(\"'\"&S14&\"'!AA4:AA28\"),\"R\")","v":0},{"$f":"IF(L14=\"Yes\",COUNTIF(INDIRECT(\"'\"&S14&\"'!I4:I28\"),\"\"),0)","v":0},null,null,null,null,null,null,null,null,null,null,null,null,""]
["CAPACITY REQUIREMENTS",null,"`",null,null,null,null,null,null,null,"Electrical Product",null,null,{"$f":"IF(ISBLANK(L15),\"\",IF(ISBLANK('3-Supplier Feasibility'!E22),\"\",'3-Supplier Feasibility'!E22))","v":""},null,null,null,"EL","Electrical",{"$f":"COUNTIF(INDIRECT(\"'\"&S15&\"'!AA4:AA14\"),\"R\")","v":0},{"$f":"IF(L15=\"Yes\",COUNTIF(INDIRECT(\"'\"&S15&\"'!I4:I14\"),\"\"),0)","v":0},null,null,null,null,null,null,null,null,null,null,null,null,""]
[null,null,null,null,null,null,null,null,null,null,"ESD Protection",null,null,{"$f":"IF(ISBLANK(L16),\"\",IF(ISBLANK('3-Supplier Feasibility'!E23),\"\",'3-Supplier Feasibility'!E23))","v":""},null,null,null,"ES",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
["Annual Program Tool Capacity (LCR)","[Enter LCR]","Remarks","[Add any comments]",null,null,null,null,null,null,"Extrusion Process",null,null,{"$f":"IF(ISBLANK(L17),\"\",IF(ISBLANK('3-Supplier Feasibility'!E24),\"\",'3-Supplier Feasibility'!E24))","v":""},null,null,null,"EX",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
["% over Annual Prog Tool Capacity",0.15,"Remarks","[Add any comments]",null,null,null,null,null,null,"Fasteners",null,null,{"$f":"IF(ISBLANK(L18),\"\",IF(ISBLANK('3-Supplier Feasibility'!E25),\"\",'3-Supplier Feasibility'!E25))","v":""},null,null,null,"FA","Fastener",{"$f":"COUNTIF(INDIRECT(\"'\"&S18&\"'!AA4:AA14\"),\"R\")","v":0},{"$f":"IF(L18=\"Yes\",COUNTIF(INDIRECT(\"'\"&S18&\"'!I4:I14\"),\"\"),0)","v":0},null,null,null,null,null,null,null,null,null,null,null,null,""]
["Maximum Capacity Required (MCR)",{"$f":"IF(OR(B17=\"[Enter LCR]\",B18=\"[Enter %]\"),\"[Calculated Field]\",(B17*(1+B18)))","v":"[Calculated Field]"},"Remarks","[Add any comments]",null,null,null,null,null,null,"Forging",null,null,{"$f":"IF(ISBLANK(L19),\"\",IF(ISBLANK('3-Supplier Feasibility'!E26),\"\",'3-Supplier Feasibility'!E26))","v":""},null,null,null,"FR","Forging",{"$f":"COUNTIF(INDIRECT(\"'\"&S19&\"'!AA4:AA55\"),\"R\")","v":0},{"$f":"IF(L19=\"Yes\",COUNTIF(INDIRECT(\"'\"&S19&\"'!I4:I55\"),\"\"),0)","v":0},null,null,null,null,null,null,null,null,null,null,null,null,""]
[null,null,null,{"$f":"IF(AND(B21<>240,D21=\"[Add comments]\"),\"Comments are required!!\",\"Remarks\")","v":"Remarks"},null,null,null,null,null,null,"Grey Iron\n(Technical Supplement Only)",null,null,{"$f":"IF(ISBLANK(L20),\"\",IF(ISBLANK('3-Supplier Feasibility'!P24),\"\",'3-Supplier Feasibility'!P24))","v":""},null,null,null,"GI","Grey Iron",{"$f":"COUNTIF(INDIRECT(\"'\"&S20&\"'!AA4:AA26\"),\"R\")","v":0},{"$f":"IF(L20=\"Yes\",COUNTIF(INDIRECT(\"'\"&S20&\"'!I4:I26\"),\"\"),0)","v":0},null,null,null,null,null,null,null,null,null,null,null,null,""]
["Nexteer Working Days per Year",240,{"$f":"D20","v":"Remarks"},"[Add comments]",null,null,null,null,null,null,"Grease Application",null,null,{"$f":"IF(ISBLANK(L21),\"\",IF(ISBLANK('3-Supplier Feasibility'!E27),\"\",'3-Supplier Feasibility'!E27))","v":""},null,null,null,"GA",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[null,null,null,null,null,null,null,null,null,null,"Injection Molding",null,null,{"$f":"IF(ISBLANK(L22),\"\",IF(ISBLANK('3-Supplier Feasibility'!E28),\"\",'3-Supplier Feasibility'!E28))","v":""},null,null,null,"IM","Plastic Molding",{"$f":"COUNTIF(INDIRECT(\"'\"&S22&\"'!AA4:AA25\"),\"R\")","v":0},{"$f":"IF(L22=\"Yes\",COUNTIF(INDIRECT(\"'\"&S22&\"'!I4:I25\"),\"\"),0)","v":0},null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(L22=\"Yes\",IF(OR(M22=\"\",N22=\"\"),\"NC\",MIN(M22:N22)),\"\")","v":""}]
["PROGRAM TIMING REQUIREMENTS",null,null,null,null,null,null,null,null,null,"I-shaft",null,null,{"$f":"IF(ISBLANK(L23),\"\",IF(ISBLANK('3-Supplier Feasibility'!E29),\"\",'3-Supplier Feasibility'!E29))","v":""},null,null,null,"IS",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(L23=\"Yes\",IF(OR(M23=\"\",N23=\"\"),\"NC\",MIN(M23:N23)),\"\")","v":""}]
[null,null,null,null,null,null,null,null,null,null,"Machining",null,null,{"$f":"IF(ISBLANK(L24),\"\",IF(ISBLANK('3-Supplier Feasibility'!E30),\"\",'3-Supplier Feasibility'!E30))","v":""},null,null,null,"MP","Machined Part",{"$f":"COUNTIF(INDIRECT(\"'\"&S24&\"'!AA4:AA27\"),\"R\")","v":0},{"$f":"IF(L24=\"Yes\",COUNTIF(INDIRECT(\"'\"&S24&\"'!I4:I27\"),\"\"),0)","v":0},null,null,null,null,null,null,null,null,null,null,null,null,""]
["Kickoff Date","[Enter Date]","Special Requirements","[Add any comments]",null,null,null,null,null,null,"Motor Assembly",null,null,{"$f":"IF(ISBLANK(L25),\"\",IF(ISBLANK('3-Supplier Feasibility'!E31),\"\",'3-Supplier Feasibility'!E31))","v":""},null,null,null,"MA",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[null,null,null,null,null,null,null,null,null,null,"Painting Audit",null,null,{"$f":"IF(ISBLANK(L26),\"\",IF(ISBLANK('3-Supplier Feasibility'!E32),\"\",'3-Supplier Feasibility'!E32))","v":""},null,null,null,"PA",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
["Due Date for PPAP Submission to AQE","[Enter Date]","Special Requirements","[Add any comments]",null,null,null,null,null,null,"Powered Metal",null,null,{"$f":"IF(ISBLANK(L27),\"\",IF(ISBLANK('3-Supplier Feasibility'!E33),\"\",'3-Supplier Feasibility'!E33))","v":""},null,null,null,"PM","Powdered Metal",{"$f":"COUNTIF(INDIRECT(\"'\"&S27&\"'!AA4:AA20\"),\"R\")","v":0},{"$f":"IF(L27=\"Yes\",COUNTIF(INDIRECT(\"'\"&S27&\"'!I4:I20\"),\"\"),0)","v":0},null,null,null,null,null,null,null,null,null,null,null,null,""]
[null,null,null,null,null,null,null,null,null,null,"Press Fit \n(Technical Supplement Only)",null,null,{"$f":"IF(ISBLANK(L28),\"\",IF(ISBLANK('3-Supplier Feasibility'!P28),\"\",'3-Supplier Feasibility'!P28))","v":""},null,null,null,"PF","Press Fit",{"$f":"COUNTIF(INDIRECT(\"'\"&S28&\"'!AA4:AA12\"),\"R\")","v":0},{"$f":"IF(L28=\"Yes\",COUNTIF(INDIRECT(\"'\"&S28&\"'!I4:I12\"),\"\"),0)","v":0},null,null,null,null,null,null,null,null,null,null,null,null,""]
["MQ1 Required Date","[Enter Date]","Special Requirements","[Add any comments and/or quantities required]",null,null,null,null,null,null,"Projection Weld\n(Technical Supplement Only)",null,null,{"$f":"IF(ISBLANK(L29),\"\",IF(ISBLANK('3-Supplier Feasibility'!P29),\"\",'3-Supplier Feasibility'!P29))","v":""},null,null,null,"PW","Projection Welding",{"$f":"COUNTIF(INDIRECT(\"'\"&S29&\"'!AA4:AA26\"),\"R\")","v":0},{"$f":"IF(L29=\"Yes\",COUNTIF(INDIRECT(\"'\"&S29&\"'!I4:I26\"),\"\"),0)","v":0},null,null,null,null,null,null,null,null,null,null,null,null,""]
[null,null,null,null,null,null,null,null,null,null,"Rubber Bonding",null,null,{"$f":"IF(ISBLANK(L30),\"\",IF(ISBLANK('3-Supplier Feasibility'!E34),\"\",'3-Supplier Feasibility'!E34))","v":""},null,null,null,"RB","Rubber",{"$f":"COUNTIF(INDIRECT(\"'\"&S30&\"'!AA4:AA20\"),\"R\")","v":0},{"$f":"IF(L30=\"Yes\",COUNTIF(INDIRECT(\"'\"&S30&\"'!I4:I20\"),\"\"),0)","v":0},null,null,null,null,null,null,null,null,null,null,null,null,""]
["MQ2 Required Date","[Enter Date]","Special Requirements","[Add any comments and/or quantities required]",null,null,null,null,null,null,"Semiconductors",null,null,{"$f":"IF(ISBLANK(L31),\"\",IF(ISBLANK('3-Supplier Feasibility'!E35),\"\",'3-Supplier Feasibility'!E35))","v":""},null,null,null,"SM",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[null,null,null,null,null,null,null,null,null,null,"Springs",null,null,{"$f":"IF(ISBLANK(L32),\"\",IF(ISBLANK('3-Supplier Feasibility'!E36),\"\",'3-Supplier Feasibility'!E36))","v":""},null,null,null,"SP","Springs",{"$f":"COUNTIF(INDIRECT(\"'\"&S32&\"'!AA4:AA14\"),\"R\")","v":0},{"$f":"IF(L32=\"Yes\",COUNTIF(INDIRECT(\"'\"&S32&\"'!I4:I14\"),\"\"),0)","v":0},null,null,null,null,null,null,null,null,null,null,null,null,""]
["Run at Rate Date(s)\n(on or before)","[Enter Date]","Special Requirements","[Add any comments]",null,null,null,null,null,null,"Squeeze Casting\n(Technical Supplement Only)",null,null,{"$f":"IF(ISBLANK(L33),\"\",IF(ISBLANK('3-Supplier Feasibility'!P32),\"\",'3-Supplier Feasibility'!P32))","v":""},null,null,null,"SC","Squeeze Cast",{"$f":"COUNTIF(INDIRECT(\"'\"&S33&\"'!AA4:AA37\"),\"R\")","v":0},{"$f":"IF(L33=\"Yes\",COUNTIF(INDIRECT(\"'\"&S33&\"'!I4:I37\"),\"\"),0)","v":0},null,null,null,null,null,null,null,null,null,null,null,null,""]
[null,null,null,null,null,null,null,null,null,null,"Stamping",null,null,{"$f":"IF(ISBLANK(L34),\"\",IF(ISBLANK('3-Supplier Feasibility'!E37),\"\",'3-Supplier Feasibility'!E37))","v":""},null,null,null,"ST","Stamping 1 of 2",{"$f":"COUNTIF(INDIRECT(\"'\"&S34&\"'!AA4:AA28\"),\"R\")","v":0},{"$f":"IF(L34=\"Yes\",COUNTIF(INDIRECT(\"'\"&S34&\"'!I4:I28\"),\"\"),0)","v":0},null,null,null,null,null,null,null,null,null,null,null,null,""]
["DV Sample Date(s)","[Enter Date]","Special Requirements","[Add any comments and/or quantities required]",null,null,null,null,null,null,"Steel Mill",null,null,{"$f":"IF(ISBLANK(L35),\"\",IF(ISBLANK('3-Supplier Feasibility'!E38),\"\",'3-Supplier Feasibility'!E38))","v":""},null,null,null,"SQ","Steel Quality",{"$f":"COUNTIF(INDIRECT(\"'\"&S35&\"'!AA4:AA34\"),\"R\")","v":0},{"$f":"IF(L35=\"Yes\",COUNTIF(INDIRECT(\"'\"&S35&\"'!I4:I34\"),\"\"),0)","v":0},null,null,null,null,null,null,null,null,null,null,null,null,""]
[null,null,null,null,null,null,null,null,null,null,"Threading",null,null,{"$f":"IF(ISBLANK(L36),\"\",IF(ISBLANK('3-Supplier Feasibility'!E39),\"\",'3-Supplier Feasibility'!E39))","v":""},null,null,null,"TH",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
["PV Sample Date(s)","[Enter Date]","Special Requirements","[Add any comments and/or quantities required]",null,null,null,null,null,null,"Tapping",null,null,{"$f":"IF(ISBLANK(L37),\"\",IF(ISBLANK('3-Supplier Feasibility'!E40),\"\",'3-Supplier Feasibility'!E40))","v":""},null,null,null,"TA",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[null,null,null,null,null,null,null,null,null,null,"Tie Rods",null,null,{"$f":"IF(ISBLANK(L38),\"\",IF(ISBLANK('3-Supplier Feasibility'!E41),\"\",'3-Supplier Feasibility'!E41))","v":""},null,null,null,"TR",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
["Other Milestone Date(s)","[Enter Date]","Special Requirements","[Add any comments]",null,null,null,null,null,null,"Torque Control of Bolts",null,null,{"$f":"IF(ISBLANK(L39),\"\",IF(ISBLANK('3-Supplier Feasibility'!E42),\"\",'3-Supplier Feasibility'!E42))","v":""},null,null,null,"TQ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[null,null,null,null,null,null,null,null,null,null,"Wafer Fabrication",null,null,{"$f":"IF(ISBLANK(L40),\"\",IF(ISBLANK('3-Supplier Feasibility'!E43),\"\",'3-Supplier Feasibility'!E43))","v":""},null,null,null,"WF",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
["Other Milestone Date(s)","[Enter Date]","Special Requirements","[Add any comments]",null,null,null,null,null,null,"Zinc Diecasting\n(Technical Supplement Only)",null,null,{"$f":"IF(ISBLANK(L41),\"\",IF(ISBLANK('3-Supplier Feasibility'!P35),\"\",'3-Supplier Feasibility'!P35))","v":""},null,null,null,"DZ","Diecast Zinc",{"$f":"COUNTIF(INDIRECT(\"'\"&S41&\"'!AA4:AA27\"),\"R\")","v":0},{"$f":"IF(L41=\"Yes\",COUNTIF(INDIRECT(\"'\"&S41&\"'!I4:I27\"),\"\"),0)","v":0},null,null,null,null,null,null,null,null,null,null,null,null,""]
[]
["Nexteer Start of Production (SOP) Date","[Enter Date]","Special Requirements","[Add any comments]",null,null,null,null,null,null,"Check Applicable Continuous Quality Improvement Assessments"]
["# of EPC Days",90,"Special Requirements","[Add any comments]"]
["Early Production Containment Exit Date",{"$f":"IF(B43=\"[Enter Date]\",\"[Calculated Field]\",B43+B44)","v":"[Calculated Field]"},"Special Requirements","[Add any comments]",null,null,null,null,null,null,"Assessment","Applicable  (Y/N)","Nexteer Score","Supplier Score"]
[null,null,null,null,null,null,null,null,null,null,"CQI-9 Heat Treat ",null,{"$f":"IF(ISBLANK(L46),\"\",IF(ISBLANK('3-Supplier Feasibility'!K18),\"\",'3-Supplier Feasibility'!K18))","v":""},{"$f":"IF(ISBLANK(L46),\"\",IF(ISBLANK('3-Supplier Feasibility'!K18),\"\",'3-Supplier Feasibility'!K18))","v":""},null,null,null,"HT"]
["NEXTEER CONTACT INFORMATION",null,null,null,null,null,null,null,null,null,"CQI-11 Plating",null,{"$f":"IF(ISBLANK(L47),\"\",IF(ISBLANK('3-Supplier Feasibility'!K19),\"\",'3-Supplier Feasibility'!K19))","v":""},{"$f":"IF(ISBLANK(L47),\"\",IF(ISBLANK('3-Supplier Feasibility'!K19),\"\",'3-Supplier Feasibility'!K19))","v":""},null,null,null,"CP","Coating & Plating",{"$f":"COUNTIF(INDIRECT(\"'\"&S47&\"'!AA4:AA57\"),\"R\")","v":0},{"$f":"IF(L47=\"Yes\",COUNTIF(INDIRECT(\"'\"&S47&\"'!I4:I57\"),\"\"),0)","v":0}]
["Nexteer Contacts\nEnter (N/A) if not applicable",null,"Nexteer Employee Name","E-Mail Address",null,"Office & Cell Phone Numbers","Signatures",null,null,null,"CQI-12 Coatings",null,{"$f":"IF(ISBLANK(L48),\"\",IF(ISBLANK('3-Supplier Feasibility'!K20),\"\",'3-Supplier Feasibility'!K20))","v":""},{"$f":"IF(ISBLANK(L48),\"\",IF(ISBLANK('3-Supplier Feasibility'!K20),\"\",'3-Supplier Feasibility'!K20))","v":""},null,null,null,"CP","Coating & Plating",{"$f":"COUNTIF(INDIRECT(\"'\"&S48&\"'!AA4:AA57\"),\"R\")","v":0},{"$f":"IF(L48=\"Yes\",COUNTIF(INDIRECT(\"'\"&S48&\"'!I4:I57\"),\"\"),0)","v":0}]
["Buyer",null,"[Enter Name]","[Enter E-mail Address]",null,"[Enter Phone #]",null,null,null,null,"CQI-15 Welding",null,{"$f":"IF(ISBLANK(L49),\"\",IF(ISBLANK('3-Supplier Feasibility'!K21),\"\",'3-Supplier Feasibility'!K21))","v":""},{"$f":"IF(ISBLANK(L49),\"\",IF(ISBLANK('3-Supplier Feasibility'!K21),\"\",'3-Supplier Feasibility'!K21))","v":""},null,null,null,"WD"]
["AQE",null,"[Enter Name]","[Enter E-mail Address]",null,"[Enter Phone #]",null,null,null,null,"CQI-17 Soldering",null,{"$f":"IF(ISBLANK(L50),\"\",IF(ISBLANK('3-Supplier Feasibility'!K22),\"\",'3-Supplier Feasibility'!K22))","v":""},{"$f":"IF(ISBLANK(L50),\"\",IF(ISBLANK('3-Supplier Feasibility'!K22),\"\",'3-Supplier Feasibility'!K22))","v":""},null,null,null,"SO"]
["Program Manager",null,"[Enter Name]","[Enter E-mail Address]",null,"[Enter Phone #]",null,null,null,null,"CQI-23 Molding",null,{"$f":"IF(ISBLANK(L51),\"\",IF(ISBLANK('3-Supplier Feasibility'!K23),\"\",'3-Supplier Feasibility'!K23))","v":""},{"$f":"IF(ISBLANK(L51),\"\",IF(ISBLANK('3-Supplier Feasibility'!K23),\"\",'3-Supplier Feasibility'!K23))","v":""},null,null,null,"MO"]
["Production Control & Logistics",null,"[Enter Name]","[Enter E-mail Address]",null,"[Enter Phone #]",null,null,null,null,"CQI-27 Casting",null,{"$f":"IF(ISBLANK(L52),\"\",IF(ISBLANK('3-Supplier Feasibility'!K24),\"\",'3-Supplier Feasibility'!K24))","v":""},{"$f":"IF(ISBLANK(L52),\"\",IF(ISBLANK('3-Supplier Feasibility'!K24),\"\",'3-Supplier Feasibility'!K24))","v":""},null,null,null,"CA"]
["Product Engineer",null,"[Enter Name]","[Enter E-mail Address]",null,"[Enter Phone #]"]
[" Mfg  Eng (Required if outsourcing)",null,"[Enter Name]","[Enter E-mail Address]",null,"[Enter Phone #]",null,null,null,null,"MAPP Completeness Triggers"]
[null,null,null,null,null,null,null,null,null,null,"Supplier Feasibility Tab",null,{"$f":"IF(COUNTIF('3-Supplier Feasibility'!AB3:AB13,\"\")>0,\"INCOMPLETE\",IF(COUNTIF('3-Supplier Feasibility'!AB3:AB13,\"R\")>0,\"FAIL\",\"PASS\"))","v":"INCOMPLETE"}]
[null,null,null,null,null,null,null,null,null,null,"Technical Review Tab",null,{"$f":"IF(COUNTIF('4-Technical Review'!AA3:AA56,\"\")>0,\"INCOMPLETE\",IF(COUNTIF('4-Technical Review'!AA3:AA56,\"R\")>0,\"FAIL\",\"PASS\"))","v":"INCOMPLETE"}]
[null,null,null,null,null,null,null,null,null,null,"Process Control Tab",null,{"$f":"IF(COUNTIF('8-Process Controls'!AA6:AA334,\"\")=329,\"INCOMPLETE\",IF(COUNTIF('8-Process Controls'!AA6:AA334,\"R\")>0,\"FAIL\",\"PASS\"))","v":"INCOMPLETE"}]
[null,null,null,null,null,null,null,null,null,null,"Supplier Commitment Tab",null,{"$f":"IF(OR(AND('10-Supplier Commitment'!A44=\"\",'10-Supplier Commitment'!A46=\"\"),COUNTIF('10-Supplier Commitment'!D26:D38,\"[Yes/No]\")>0),\"INCOMPLETE\",IF(COUNTIF('10-Supplier Commitment'!D26:D38,\"No\")>0,\"FAIL\",\"PASS\"))","v":"INCOMPLETE"}]
[null,null,null,null,null,null,null,null,null,null,"Technical Supplements or Process Audits",null,{"$f":"IF(SUM(U11:U53)>0,\"INCOMPLETE\",IF(SUM(T11:T53)>0,\"FAIL\",\"PASS\"))","v":"PASS"}]

{"sheet":"2-Supplier Information","index":4,"n_rows":11,"n_cols":4,"rows_kept":11,"cut":false,"hidden":false,"merged":[[0,0,0,3],[10,0,10,3],[2,1,2,3],[3,1,3,3],[4,1,4,3],[1,0,1,3]]}
["Manufacturability Assessment and Process Plan - Supplier Information"]
["Manufacturing Location Information"]
["Supplier Name","[Enter Supplier Name Here]"]
["Supplier Mfg. DUNS Code","[Enter Supplier Duns Code Here]"]
["Manufacturing Address","[Enter Supplier Manufacturing Address Here]"]
["Manufacturing Country","[Select Country from Drop Down]","Manufacturing Region","[Select Region from Drop Down]"]
["Supplier Contacts\nEnter (N/A) if not applicable","Name and Title","E-Mail Address","Office & Cell Phone Numbers"]
["Sales Contact","[Enter Name]","[Enter E-mail Address]","[Enter Phone #]"]
["Program Manager","[Enter Name]","[Enter E-mail Address]","[Enter Phone #]"]
["Quality/APQP Contact","[Enter Name]","[Enter E-mail Address]","[Enter Phone #]"]
["Add an orgchart and people identified as Dedicated vs Assigned to program"]

{"sheet":"3-Supplier Feasibility","index":5,"n_rows":43,"n_cols":28,"rows_kept":43,"cut":false,"hidden":false,"merged":[[33,12,33,13],[21,12,21,13],[28,12,28,13],[29,12,29,13],[31,12,31,13],[23,12,23,13],[25,12,25,13],[26,12,26,13],[27,12,27,13],[30,12,30,13],[17,6,17,7],[18,6,18,7],[19,6,19,7],[16,0,16,1],[24,12,24,13],[20,12,20,13],[32,12,32,13],[27,0,27,1],[28,0,28,1],[29,0,29,1],[19,12,19,13],[16,2,16,3],[17,2,17,3],[18,2,18,3],[30,2,30,3],[19,2,19,3],[21,8,21,9],[22,8,22,9],[23,8,23,9],[16,8,16,9],[17,8,17,9],[18,8,18,9],[19,8,19,9],[22,12,22,13],[1,0,1,11],[2,1,2,11],[2,14,2,16],[1,14,1,16],[0,0,0,19],[38,0,38,1],[40,0,40,1],[41,0,41,1],[42,0,42,1],[17,0,17,1],[18,0,18,1],[30,0,30,1],[19,0,19,1],[20,0,20,1],[21,0,21,1],[22,0,22,1],[23,0,23,1],[24,0,24,1],[25,0,25,1],[26,0,26,1],[37,0,37,1],[16,12,16,13],[17,12,17,13],[34,12,34,13],[11,14,11,16],[12,14,12,16],[15,0,15,4],[7,1,7,11],[12,1,12,11],[9,1,9,11],[11,1,11,11],[10,1,10,11],[8,1,8,11],[15,6,15,10],[3,1,3,11],[4,1,4,11],[3,14,3,16],[4,14,4,16],[5,14,5,16],[7,14,7,16],[8,14,8,16],[9,14,9,16],[10,14,10,16],[5,1,5,11],[6,1,6,11],[6,14,6,16],[42,2,42,3],[32,2,32,3],[33,2,33,3],[34,2,34,3],[35,2,35,3],[36,2,36,3],[34,0,34,1],[35,0,35,1],[36,0,36,1],[33,0,33,1],[32,0,32,1],[39,0,39,1],[39,2,39,3],[31,0,31,1],[22,6,22,7],[18,12,18,13],[15,12,15,15],[20,8,20,9],[37,2,37,3],[38,2,38,3],[40,2,40,3],[41,2,41,3],[20,6,20,7],[21,6,21,7],[20,2,20,3],[21,2,21,3],[22,2,22,3],[23,2,23,3],[24,2,24,3],[25,2,25,3],[26,2,26,3],[27,2,27,3],[28,2,28,3],[29,2,29,3],[31,2,31,3],[23,6,23,7],[16,6,16,7]]}
["Manufacturability Assessment and Process Plan - Supplier Feasibility",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"Useful\nLinks & Tips"]
["SUPPLIER FEASIBILITY\nCOMPLETED BY SUPPLIER FOR SUPPLIER SELECTION REVIEW",null,null,null,null,null,null,null,null,null,null,null,"Lead Responsibility","Supplier Response","Supplier Comments",null,null,"Mitigation Plan","Mitigation Plan Owner","Status\n(Nexteer Buyer)","◄ See comments"]
[1.01,"Supplier will manufacture this part in a facility (Duns #) currently providing parts to Nexteer.",null,null,null,null,null,null,null,null,null,null,"Commercial",null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(ISBLANK(N3),\"\",IF(AND(N3=\"No\",OR(ISBLANK(T3),T3=\"Open\")),\"R\",IF(AND(N3=\"No\",T3=\"Mitigation Plan Approved\"),\"Y\",\"G\")))","v":""}]
[1.02,"Supplier's Manufacturing location planning to produce this part has a Duns # and is Registered in Nexteer's Intelex Systems and all contacts are up to date",null,null,null,null,null,null,null,null,null,null,"Commercial",null,null,null,null,null,null,null,"Link to Intelex",null,null,null,null,null,null,{"$f":"IF(ISBLANK(N4),\"\",IF(AND(N4=\"No\",T4=\"Open\"),\"R\",IF(AND(N4=\"No\",T4=\"Mitigation Plan Approved\"),\"Y\",\"G\")))","v":""}]
[1.03,"Supplier is capable of Electronic Funds Transfer & is electronic communication capable (EDIFACT).",null,null,null,null,null,null,null,null,null,null,"Commercial",null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[1.04,"Supplier agrees to meet all of the Nexteer Supplier Requirements (NSR). ",null,null,null,null,null,null,null,null,null,null,"Commercial",null,null,null,null,null,null,null,"Link to NSR's",null,null,null,null,null,null,""]
[1.05,"Supplier agrees to meet all applicable OEM Customer Specific Requirements.",null,null,null,null,null,null,null,null,null,null,"Commercial",null,null,null,null,null,null,null,"Link to NSR's",null,null,null,null,null,null,""]
[1.06,"The Nexteer Supplier Packaging Information (SPI) Form is complete and submitted to the Nexteer Buyer with this quote. Note: The Nexteer approved SPI will need to be submitted with any future PPAPs, as required.",null,null,null,null,null,null,null,null,null,null,"Logistics",null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[1.07,"There are no minimum order quantities required other than the standard pack size.",null,null,null,null,null,null,null,null,null,null,"Logistics",null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[1.08,"Supplier agrees to the Nexteer Standard terms to authorize suppliers to manufacture 2 weeks of material and procure/manufacture an additional 2 weeks of raw material/work-in-process (material authorization will total 4 weeks). All information beyond 4 weeks is for planning purposes only.  ",null,null,null,null,null,null,null,null,null,null,"Logistics",null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[1.0900000000000001,"Supplier agrees to ship to releases.",null,null,null,null,null,null,null,null,null,null,"Logistics",null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[1.1000000000000001,"Supplier can meet the Nexteer Label specification available at https://www.nexteer.com/shipping-labeling-processes/.  A Sample label will be submitted for verification/approval with each PPAP submission.",null,null,null,null,null,null,null,null,null,null,"Logistics",null,null,null,null,null,null,null,"Link to Nexteer Label Requirements",null,null,null,null,null,null,""]
[1.1100000000000001,"The Supplier Manufacturing location planned to produce this part is IATF 16949 certified (if no, provide a timing plan on when certification will be achieved)",null,null,null,null,null,null,null,null,null,null,"Quality",null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(ISBLANK(N13),\"\",IF(AND(OR(N13=\"None\",N13=\"ISO9001 w/no plan\"),OR(ISBLANK(T13),T13=\"Open\")),\"R\",IF(OR(N13=\"ISO9001 w/app'd IATF plan\",N13=\"IATF16949\",T13=\"Closed & Approved\"),\"G\",\"Y\")))","v":""}]
[]
[null,null,{"$f":"COUNTIF(C18:C43,\"Yes\")","v":0},null,null,null,null,null,{"$f":"COUNTIF(I18:I22,\"Yes\")","v":0}]
["Applicable MCA Special Process Audits",null,null,null,null,null,"Applicable Continuous Quality Improvement Assessments",null,null,null,null,null,"Applicable Technical Supplements"]
["Special Process",null,"Applicable  (Y/N)",null,"Score",null,"Assessment",null,"Applicable  (Y/N)",null,"Score/ Complete",null,"Technical Supplement",null,"Applicable  (Y/N)","Status"]
["Aluminum Casting",null,{"$f":"IF(ISBLANK('1-Program Info'!L11),\"\",'1-Program Info'!L11)","v":""},null,null,null,"CQI-9 Heat Treat ",null,{"$f":"IF(ISBLANK('1-Program Info'!L46),\"\",'1-Program Info'!L46)","v":""},null,null,null,"Aluminum/Magnesium Casting",null,{"$f":"IF(ISBLANK('1-Program Info'!L11),\"\",'1-Program Info'!L11)","v":""},{"$f":"IF(ISBLANK(O18),\"\",IF(O18=\"Yes\",IF('1-Program Info'!U11=0,\"Complete\",\"Incomplete\"),\"\"))","v":""},"Diecast Aluminum & Magnesium"]
["Assembly Process",null,{"$f":"IF(ISBLANK('1-Program Info'!L12),\"\",'1-Program Info'!L12)","v":""},null,null,null,"CQI-11 Plating",null,{"$f":"IF(ISBLANK('1-Program Info'!L47),\"\",'1-Program Info'!L47)","v":""},null,null,null,"Coating & Plating",null,{"$f":"IF(AND(ISBLANK('1-Program Info'!L47),ISBLANK('1-Program Info'!L48)),\"\",IF(OR('1-Program Info'!L47=\"Yes\",'1-Program Info'!L48=\"Yes\"),\"Yes\",\"No\"))","v":""},{"$f":"IF(ISBLANK(O19),\"\",IF(O19=\"Yes\",IF('1-Program Info'!U48=0,\"Complete\",\"Incomplete\"),\"\"))","v":""}]
["Blow Molding",null,{"$f":"IF(ISBLANK('1-Program Info'!L13),\"\",'1-Program Info'!L13)","v":""},null,null,null,"CQI-12 Coatings",null,{"$f":"IF(ISBLANK('1-Program Info'!L48),\"\",'1-Program Info'!L48)","v":""},null,null,null,"Ductile Iron Casting",null,{"$f":"IF(ISBLANK('1-Program Info'!L14),\"\",'1-Program Info'!L14)","v":""},{"$f":"IF(ISBLANK(O20),\"\",IF(O20=\"Yes\",IF('1-Program Info'!U14=0,\"Complete\",\"Incomplete\"),\"\"))","v":""},"Ductile Iron"]
["Ductile Iron Casting",null,{"$f":"IF(ISBLANK('1-Program Info'!L14),\"\",'1-Program Info'!L14)","v":""},null,null,null,"CQI-15 Welding",null,{"$f":"IF(ISBLANK('1-Program Info'!L49),\"\",'1-Program Info'!L49)","v":""},null,null,null,"Electrical Product",null,{"$f":"IF(ISBLANK('1-Program Info'!L15),\"\",'1-Program Info'!L15)","v":""},{"$f":"IF(ISBLANK(O21),\"\",IF(O21=\"Yes\",IF('1-Program Info'!U15=0,\"Complete\",\"Incomplete\"),\"\"))","v":""},"Electrical"]
["Electrical Product",null,{"$f":"IF(ISBLANK('1-Program Info'!L15),\"\",'1-Program Info'!L15)","v":""},null,null,null,"CQI-17 Soldering",null,{"$f":"IF(ISBLANK('1-Program Info'!L50),\"\",'1-Program Info'!L50)","v":""},null,null,null,"Fasteners",null,{"$f":"IF(ISBLANK('1-Program Info'!L18),\"\",'1-Program Info'!L18)","v":""},{"$f":"IF(ISBLANK(O22),\"\",IF(O22=\"Yes\",IF('1-Program Info'!U18=0,\"Complete\",\"Incomplete\"),\"\"))","v":""},"Fastener"]
["ESD Protection",null,{"$f":"IF(ISBLANK('1-Program Info'!L16),\"\",'1-Program Info'!L16)","v":""},null,null,null,"CQI-23 Molding",null,{"$f":"IF(ISBLANK('1-Program Info'!L51),\"\",'1-Program Info'!L51)","v":""},null,null,null,"Forging",null,{"$f":"IF(ISBLANK('1-Program Info'!L19),\"\",'1-Program Info'!L19)","v":""},{"$f":"IF(ISBLANK(O23),\"\",IF(O23=\"Yes\",IF('1-Program Info'!U19=0,\"Complete\",\"Incomplete\"),\"\"))","v":""},"Forging"]
["Extrusion Process",null,{"$f":"IF(ISBLANK('1-Program Info'!L17),\"\",'1-Program Info'!L17)","v":""},null,null,null,"CQI-27 Casting",null,{"$f":"IF(ISBLANK('1-Program Info'!L52),\"\",'1-Program Info'!L52)","v":""},null,null,null,"Grey Iron",null,{"$f":"IF(ISBLANK('1-Program Info'!L20),\"\",'1-Program Info'!L20)","v":""},{"$f":"IF(ISBLANK(O24),\"\",IF(O24=\"Yes\",IF('1-Program Info'!U20=0,\"Complete\",\"Incomplete\"),\"\"))","v":""},"Grey Iron"]
["Fasteners",null,{"$f":"IF(ISBLANK('1-Program Info'!L18),\"\",'1-Program Info'!L18)","v":""},null,null,null,null,null,null,null,null,null,"Machined Part",null,{"$f":"IF(ISBLANK('1-Program Info'!L24),\"\",'1-Program Info'!L24)","v":""},{"$f":"IF(ISBLANK(O25),\"\",IF(O25=\"Yes\",IF('1-Program Info'!U24=0,\"Complete\",\"Incomplete\"),\"\"))","v":""},"Machined Part"]
["Forging",null,{"$f":"IF(ISBLANK('1-Program Info'!L19),\"\",'1-Program Info'!L19)","v":""},null,null,null,null,null,null,null,null,null,"Plastic Molding",null,{"$f":"IF(ISBLANK('1-Program Info'!L22),\"\",'1-Program Info'!L22)","v":""},{"$f":"IF(ISBLANK(O26),\"\",IF(O26=\"Yes\",IF('1-Program Info'!U22=0,\"Complete\",\"Incomplete\"),\"\"))","v":""},"Plastic Molding"]
["Grease Applicaton",null,{"$f":"IF(ISBLANK('1-Program Info'!L21),\"\",'1-Program Info'!L21)","v":""},null,null,null,null,null,null,null,null,null,"Powder Metal",null,{"$f":"IF(ISBLANK('1-Program Info'!L27),\"\",'1-Program Info'!L27)","v":""},{"$f":"IF(ISBLANK(O27),\"\",IF(O27=\"Yes\",IF('1-Program Info'!U27=0,\"Complete\",\"Incomplete\"),\"\"))","v":""},"Powdered Metal"]
["Injection Molding",null,{"$f":"IF(ISBLANK('1-Program Info'!L22),\"\",'1-Program Info'!L22)","v":""},null,null,null,null,null,null,null,null,null,"Press Fit",null,{"$f":"IF(ISBLANK('1-Program Info'!L28),\"\",'1-Program Info'!L28)","v":""},{"$f":"IF(ISBLANK(O28),\"\",IF(O28=\"Yes\",IF('1-Program Info'!U28=0,\"Complete\",\"Incomplete\"),\"\"))","v":""},"Press Fit"]
["I-shaft",null,{"$f":"IF(ISBLANK('1-Program Info'!L23),\"\",'1-Program Info'!L23)","v":""},null,null,null,null,null,null,null,null,null,"Projection Weld",null,{"$f":"IF(ISBLANK('1-Program Info'!L29),\"\",'1-Program Info'!L29)","v":""},{"$f":"IF(ISBLANK(O29),\"\",IF(O29=\"Yes\",IF('1-Program Info'!U29=0,\"Complete\",\"Incomplete\"),\"\"))","v":""},"Projection Welding"]
["Machining",null,{"$f":"IF(ISBLANK('1-Program Info'!L24),\"\",'1-Program Info'!L24)","v":""},null,null,null,null,null,null,null,null,null,"Rubber",null,{"$f":"IF(ISBLANK('1-Program Info'!L30),\"\",'1-Program Info'!L30)","v":""},{"$f":"IF(ISBLANK(O30),\"\",IF(O30=\"Yes\",IF('1-Program Info'!U30=0,\"Complete\",\"Incomplete\"),\"\"))","v":""},"Rubber"]
["Motor Assembly",null,{"$f":"IF(ISBLANK('1-Program Info'!L25),\"\",'1-Program Info'!L25)","v":""},null,null,null,null,null,null,null,null,null,"Springs",null,{"$f":"IF(ISBLANK('1-Program Info'!L32),\"\",'1-Program Info'!L32)","v":""},{"$f":"IF(ISBLANK(O31),\"\",IF(O31=\"Yes\",IF('1-Program Info'!U32=0,\"Complete\",\"Incomplete\"),\"\"))","v":""},"Squeeze Cast"]
["Painting Audit",null,{"$f":"IF(ISBLANK('1-Program Info'!L26),\"\",'1-Program Info'!L26)","v":""},null,null,null,null,null,null,null,null,null,"Squeeze Casting",null,{"$f":"IF(ISBLANK('1-Program Info'!L33),\"\",'1-Program Info'!L33)","v":""},{"$f":"IF(ISBLANK(O32),\"\",IF(O32=\"Yes\",IF('1-Program Info'!U33=0,\"Complete\",\"Incomplete\"),\"\"))","v":""},"Stamping 1 of 2"]
["Powered Metal",null,{"$f":"IF(ISBLANK('1-Program Info'!L27),\"\",'1-Program Info'!L27)","v":""},null,null,null,null,null,null,null,null,null,"Stamping 1 & 2",null,{"$f":"IF(ISBLANK('1-Program Info'!L34),\"\",'1-Program Info'!L34)","v":""},{"$f":"IF(ISBLANK(O33),\"\",IF(O33=\"Yes\",IF('1-Program Info'!U34=0,\"Complete\",\"Incomplete\"),\"\"))","v":""},"Steel Quality"]
["Rubber Bonding",null,{"$f":"IF(ISBLANK('1-Program Info'!L30),\"\",'1-Program Info'!L30)","v":""},null,null,null,null,null,null,null,null,null,"Steel Quality",null,{"$f":"IF(ISBLANK('1-Program Info'!L35),\"\",'1-Program Info'!L35)","v":""},{"$f":"IF(ISBLANK(O34),\"\",IF(O34=\"Yes\",IF('1-Program Info'!U35=0,\"Complete\",\"Incomplete\"),\"\"))","v":""},"Diecast Zinc"]
["Semiconductors",null,{"$f":"IF(ISBLANK('1-Program Info'!L31),\"\",'1-Program Info'!L31)","v":""},null,null,null,null,null,null,null,null,null,"Zinc Diecasting",null,{"$f":"IF(ISBLANK('1-Program Info'!L41),\"\",'1-Program Info'!L41)","v":""},{"$f":"IF(ISBLANK(O35),\"\",IF(O35=\"Yes\",IF('1-Program Info'!U41=0,\"Complete\",\"Incomplete\"),\"\"))","v":""}]
["Springs",null,{"$f":"IF(ISBLANK('1-Program Info'!L32),\"\",'1-Program Info'!L32)","v":""}]
["Stamping",null,{"$f":"IF(ISBLANK('1-Program Info'!L34),\"\",'1-Program Info'!L34)","v":""}]
["Steel Mill",null,{"$f":"IF(ISBLANK('1-Program Info'!L35),\"\",'1-Program Info'!L35)","v":""}]
["Threading",null,{"$f":"IF(ISBLANK('1-Program Info'!L36),\"\",'1-Program Info'!L36)","v":""}]
["Tapping",null,{"$f":"IF(ISBLANK('1-Program Info'!L37),\"\",'1-Program Info'!L37)","v":""}]
["Tie Rods",null,{"$f":"IF(ISBLANK('1-Program Info'!L38),\"\",'1-Program Info'!L38)","v":""}]
["Torque Control of Bolts",null,{"$f":"IF(ISBLANK('1-Program Info'!L39),\"\",'1-Program Info'!L39)","v":""}]
["Wafer Fabrication",null,{"$f":"IF(ISBLANK('1-Program Info'!L41),\"\",'1-Program Info'!L41)","v":""}]

{"sheet":"4-Technical Review","index":6,"n_rows":56,"n_cols":27,"rows_kept":56,"cut":false,"hidden":false,"merged":[[0,1,0,8]]}
[null,"Manufacturability Assessment and Process Plan - Technical Review",null,null,null,null,null,null,null,"Useful Links & Tips"]
[null,null,"TECHNICAL REVIEW\nCOMPLETED BY SUPPLIER FOR SUPPLIER CAPABILITY & SELECTION REVIEW","Category","Supplier Response","Additional Explanation or Comments","Mitigation Plan","Mitigation Plan Owner","Status\n(Nexteer AQE/SQE)","◄ See comments"]
["Required",1,"Do you understand ASME Y14.5 Geometric Dimensioning and Tolerancing (GD&T) standard?","Design",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(ISBLANK(E3),\"\",IF(AND(E3=\"No\",OR(ISBLANK(I3),I3=\"Open\")),\"R\",IF(AND(E3=\"No\",I3=\"Mitigation Plan Approved\"),\"Y\",\"G\")))","v":""}]
["Required",1.1000000000000001,"Have you received the Design Severity & Sensitivity (DSS) document from Nexteer?","Design",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
["Required",1.2,"Is the product adequately defined?  ","Design",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
["Required",1.3,"Have all technical specifications and documents listed on the print been provided by Nexteer?","Design",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
["Required",1.4,"Can all of the drawing dimensions/requirements and product/material specifications be achieved with the required CpK?","Design",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[null,1.5,"CpK studies will be provided at PPAP for all CL1, CL2, CL4, & CL5 DSS rated dimensions, unless identified on tab \"8-Process Controls\"","Design",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
["Required",1.6,"Is your organization responsible for the design of this part?","Design",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(ISBLANK(E9),\"\",IF(AND(OR(E9=\"Grey Box\",E9=\"Supplier Design\"),I9<>\"Closed\"),\"Y\",\"G\"))","v":""}]
["Conditional on 1.50",1.61,"Identify the design items for which your organization is responsible vs. the design items for which Nexteer is responsible.","Design","Comments Required",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(E9<>\"Grey Box\",\"G\",IF(OR(ISBLANK(I10),I10=\"Open\"),\"R\",IF(I10=\"Closed\",\"G\",\"Y\")))","v":"G"}]
["Required",1.7,"Will material certificate(s) have the standard and grade matching what is on the drawing?  If not, Submit the \"Application Form of Material Substitution\" for approval","Design",null,null,null,null,null,"Application for alternate material subsitution",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(ISBLANK(E11),\"\",IF(AND(E11=\"No\",OR(ISBLANK(I11),I11=\"Open\")),\"R\",IF(OR(AND(E11=\"Not Applicable\",I11<>\"Closed\"),AND(E11=\"No\",I11=\"Mitigation Plan Approved\")),\"Y\",\"G\")))","v":""}]
["Required",1.8,"Do you have any recommendations for improvements that may enhance the design, manufacturability, quality or value stream? If Yes, please explain","Design",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(ISBLANK(E12),\"\",IF(AND(E12=\"Yes\",I12<>\"Closed\"),\"Y\",\"G\"))","v":""}]
["Required",1.9,"In the drawing block (in the lower right hand corner) is a template number populated? If no, contact your Nexteer Buyer immediately. Examples of template numbers: CISTMPxxxx, HSTMPxxx, EPSTMPxxx, HPSTMPxxx, HPSGTMPxxxx, etc.","Design",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(ISBLANK(E13),\"\",IF(AND(E13=\"No\",OR(ISBLANK(I13),I13=\"Open\")),\"R\",IF(AND(E13=\"No\",I13=\"Mitigation Plan Approved\"),\"Y\",\"G\")))","v":""}]
["Required",2,"Is your manufacturing facility existing, requiring renovation, expanding, newly built, or Greenfield-under construction?","Manufacturing Facility",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(ISBLANK(E14),\"\",IF(AND(OR(E14=\"New\",E14=\"Greenfield-under Construction\"),OR(ISBLANK(I14),I14=\"Open\")),\"R\",IF(OR(E14=\"Existing\",I14=\"Closed\"),\"G\",\"Y\")))","v":""}]
["Conditional on 2.00",2.0099999999999998,"How long has the facility been operating?","Manufacturing Facility",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(E14<>\"Existing\",\"G\",IF(OR(ISBLANK(I15),I15=\"Open\"),\"R\",IF(I15=\"Closed\",\"G\",\"Y\")))","v":"G"}]
["Conditional on 2.00",2.02,"When will the 1st SOP begin?","Manufacturing Facility",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(E14<>\"New\",\"G\",IF(OR(ISBLANK(I16),I16=\"Open\"),\"R\",IF(I16=\"Closed\",\"G\",\"Y\")))","v":"G"}]
["Conditional on 2.00",2.0299999999999998,"Provide milestones and timing on the construction & equipment set up","Manufacturing Facility",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(E14<>\"Expansion Required\",\"G\",IF(OR(ISBLANK(I17),I17=\"Open\"),\"R\",IF(I17=\"Closed\",\"G\",\"Y\")))","v":"G"}]
["Conditional on 2.00",2.044,"Provide milestone timing on the Construction (Facility, equipment, staffing, etc…)","Manufacturing Facility",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(E14<>\"Greenfield-under Construction\",\"G\",IF(OR(ISBLANK(I18),I18=\"Open\"),\"R\",IF(I18=\"Closed\",\"G\",\"Y\")))","v":"G"}]
["Required",2.1,"Will you have to hire additional staff to support this program?  If the answer is YES, document how many people.","Manufacturing Facility",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(ISBLANK(E19),\"\",IF(AND(E19=\"Yes\",I19<>\"Closed\"),\"Y\",\"G\"))","v":""}]
["Required",2.2000000000000002,"Will all capital and tooling be in your final plant location(s) and your Sub-Suppliers at the time of PPAP submission? If answer is No, provide a copy of the proposed timing plan for the ramp up capacity","Manufacturing Facility",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(ISBLANK(E20),\"\",IF(AND(E20=\"No\",OR(ISBLANK(I20),I20=\"Open\")),\"R\",IF(AND(E20=\"No\",I20=\"Mitigation Plan Approved\"),\"Y\",\"G\")))","v":""}]
["Pulled from 1-Program Info",3,"MCA & NSA have been completed (Score noted in comment section)","Quality System/Process",{"$f":"IF(ISBLANK('1-Program Info'!L3),\"\",'1-Program Info'!L3)","v":""},{"$f":"IF('1-Program Info'!L5=\"\",\"\",('1-Program Info'!L5)*100&\"%    \"&'1-Program Info'!M5)","v":""},null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(ISBLANK('1-Program Info'!L3),\"\",IF(AND(E21=\"No\",OR(ISBLANK(I21),I21=\"Open\")),\"R\",IF(AND(E21=\"No\",I21=\"Mitigation Plan Approved\"),\"Y\",\"G\")))","v":""}]
["Conditional on 3.00",3.01,"Has an MCA audit been scheduled?  If yes, please provide date","Quality System/Process",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(AND(E21=\"No\",ISBLANK(E22)),\"\",IF(AND(E22=\"No\",OR(ISBLANK(I22),I22=\"Open\")),\"R\",IF(AND(E22=\"No\",I22=\"Mitigation Plan Approved\"),\"Y\",\"G\")))","v":"G"}]
["Conditional on 3.00",3.02,"How many NSA elements are Red?  List the element & commitment Dates","Quality System/Process",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(AND(E21=\"Yes\",ISBLANK(E23)),\"\",IF(OR(E23=0,I23=\"Closed\"),\"G\",IF(AND(E23>3,OR(ISBLANK(I23),I23=\"Open\")),\"R\",\"Y\")))","v":"G"}]
["Conditional on 3.00",3.03,"How many MCA Required Special Process Action items are Red?  List the elements & commitment dates","Quality System/Process",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(AND(E21=\"Yes\",ISBLANK(E24)),\"\",IF(OR(E24=0,I24=\"Closed\"),\"G\",IF(AND(E24>3,OR(ISBLANK(I24),I24=\"Open\")),\"R\",\"Y\")))","v":"G"}]
["Conditional on 3.00",3.04,"How many Required CQI items \"Needs Immediate attention\".  List the elements that require \"Needs Immediate Attention\" & \"Needs Improvement\" and their respective commitment dates","Quality System/Process",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(AND(E21=\"Yes\",ISBLANK(E25)),\"\",IF(OR(E25=0,I25=\"Closed\"),\"G\",IF(AND(E25>3,OR(ISBLANK(I25),I25=\"Open\")),\"R\",\"Y\")))","v":"G"}]
["Required",3.1,"Are these parts similar to other products that you currently make in production?","Quality System/Process",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(ISBLANK(E26),\"\",IF(AND(E26=\"No\",OR(ISBLANK(I26),I26=\"Open\")),\"R\",IF(OR(E26=\"Yes (on site today)\",I26=\"Closed\"),\"G\",\"Y\")))","v":""}]
["Conditional on 3.01",3.11,"Provide data (i.e.: capability studies) on similar parts that are in production for CL1, CL2, CL3, & CL4 dimension?","Quality System/Process","Comments Required",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(E26=\"No\",\"G\",IF(ISBLANK(I27),\"\",IF(I27=\"Open\",\"R\",IF(I27=\"Closed\",\"G\",\"Y\"))))","v":""}]
["Required",3.2,"Do you understand SoC IMDS reporting requirements?","Quality System/Process",null,null,null,null,null,"Link to SoC Information",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(ISBLANK(E28),\"\",IF(AND(E28=\"No\",OR(ISBLANK(I28),I28=\"Open\")),\"R\",IF(AND(E28=\"No\",I28=\"Mitigation Plan Approved\"),\"Y\",\"G\")))","v":""}]
["Required",3.3,"Have you presented a plan to close the open issues from the MCA prior to PPAP","Quality System/Process",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF('1-Program Info'!M5=\"Green\",\"G\",IF(ISBLANK(E29),\"\",IF(AND(E29=\"No Plan\",OR(ISBLANK(I29),I29=\"Open\")),\"R\",IF(OR(E29=\"Plan Approved\",I29=\"Closed\"),\"G\",\"Y\"))))","v":""}]
["Required",3.4,"Do you plan to rework or repair parts in production?  If yes, show in \"6-Process Flow Diagram\" tab","Quality System/Process",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(ISBLANK(E30),\"\",IF(E30=\"No\",\"G\",IF(AND(E30=\"Yes\",OR(ISBLANK(I30),I30=\"Mitigation Plan Approved\")),\"Y\",IF(I30=\"Open\",\"R\",\"G\"))))","v":""}]
["Required",3.5,"Are there any Outsourced Operations? If yes, show outsourcing operation(s) on the \"6-Process Flow Diagram\" tab and the CL1-CL5 item(s) on the \"8-Process Controls\" tab","Quality System/Process",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(ISBLANK(E31),\"\",IF(E31=\"No\",\"G\",IF(AND(E31=\"Yes\",OR(ISBLANK(I31),I31=\"Open\")),\"R\",\"Y\")))","v":""}]
["Conditional on 3.50",3.51,"Have the necessary CQI audits been performed for these outsourced operations?","Quality System/Process",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(AND(E31=\"Yes\",ISBLANK(E32)),\"\",IF(AND(E32=\"No\",OR(ISBLANK(I32),I32=\"Open\")),\"R\",IF(AND(E32=\"No\",I32=\"Mitigation Plan Approved\"),\"Y\",\"G\")))","v":"G"}]
["Required",4,"\"Yes\" the supplier can test the incoming material as received or \"No\" the material will have to be verified at an independent lab?","Raw Material",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(ISBLANK(E33),\"\",IF(AND(E33=\"No\",OR(ISBLANK(I33),I33=\"Open\")),\"R\",IF(AND(E33=\"No\",I33=\"Mitigation Plan Approved\"),\"Y\",\"G\")))","v":""}]
["Required",4.0999999999999996,"Is the raw material standard material that you use in your plant?  ","Raw Material",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(ISBLANK(E34),\"\",IF(AND(E34=\"No\",OR(ISBLANK(I34),I34=\"Open\")),\"R\",IF(AND(E34=\"No\",I34=\"Mitigation Plan Approved\"),\"Y\",\"G\")))","v":""}]
["Required",4.2,"What is the lead time for the material required?","Raw Material","Comments Required",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(ISBLANK(I35),\"\",IF(I35=\"Open\",\"R\",IF(I35=\"Closed\",\"G\",\"Y\")))","v":""}]
["Required",4.3,"Do you validate the material at the work station?  If no, how do you ensure the correct material is used?","Raw Material",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(ISBLANK(E36),\"\",IF(AND(E36=\"No\",OR(ISBLANK(I36),I36=\"Open\")),\"R\",IF(I36=\"Closed\",\"G\",\"Y\")))","v":""}]
["Required",5,"If applicable, how will the defined level of corrosion protection that is required be achieved?  Define/document the method.","Mfg Process",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(ISBLANK(E37),\"\",IF(AND(E37=\"Not Applicable\",I37<>\"Closed\"),\"Y\",\"G\"))","v":""}]
["Required",5.0999999999999996,"Is a washing process required to meet contamination or surface preparation requirement?  If yes, please specify type of process & capability","Mfg Process",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(ISBLANK(E38),\"\",IF(AND(E38=\"Yes\",I38<>\"Closed\"),\"Y\",\"G\"))","v":""}]
["Pulled from 1-Program Info",5.2,"Have ME lessons learned from the part development been shared with your organization?","Mfg Process",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(OR(ISBLANK('1-Program Info'!D14),'1-Program Info'!D14=\"No\"),\"G\",IF(ISBLANK(E39),\"\",IF(AND(E39=\"No\",OR(ISBLANK(I39),I39=\"Open\")),\"R\",IF(AND(E39=\"No\",I39=\"Mitigation Plan Approved\"),\"Y\",\"G\"))))","v":"G"}]
["Pulled from 1-Program Info",5.3,"Have the: Work instructions, Process Flow Diagram, PFMEA, Control Plan, and fixture and gaging details been shared?","Mfg Process",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(OR(ISBLANK('1-Program Info'!D14),'1-Program Info'!D14=\"No\"),\"G\",IF(ISBLANK(E40),\"\",IF(AND(E40=\"No\",OR(ISBLANK(I40),I40=\"Open\")),\"R\",IF(AND(E40=\"No\",I40=\"Mitigation Plan Approved\"),\"Y\",\"G\"))))","v":"G"}]
["Pulled from 1-Program Info",5.4,"Has an exit PPAP been provided?","Mfg Process",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(OR(ISBLANK('1-Program Info'!D14),'1-Program Info'!D14=\"No\"),\"G\",IF(ISBLANK(E41),\"\",IF(AND(E41=\"No\",OR(ISBLANK(I41),I41=\"Open\")),\"R\",IF(OR(E41=\"Yes\",I41=\"Closed\"),\"G\",\"Y\"))))","v":"G"}]
["Required",6,"Is additonal Equipment required?  If yes, complete Equipment secton in \"5-Investment Timing\" tab.","Investment - Equipment",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(ISBLANK(E42),\"\",IF(AND(E42=\"Yes\",I42<>\"Closed\"),\"Y\",\"G\"))","v":""}]
["Required",6.1,"Is part specific tooling required?  If yes, complete Tooling secton in \"5-Investment Timing\" tab","Investment - Tooling",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
["Required",6.2,"Are there Part specific gages required?  If yes, identify these special gages in the  \"5-Investment Timing\" tab.","Investment - Gages",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
["Required",6.3,"Are there part specific gages/fixtures that will need to be duplicated at your plant and at Nexteer in order to avoid potential measurement correlation issues?","Investment - Gages",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[null,6.4,"Is a Zeiss CMM being used?","Investment - Gages",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[null,6.41,"Who will be providing the Zeiss Program?","Investment - Gages",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(AND(E46=\"Yes\",ISBLANK(E47)),\"\",\"G\")","v":"G"}]
[null,6.42,"Who will be providing fixture/probes?","Investment - Gages",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(AND(E46=\"Yes\",ISBLANK(E48)),\"\",\"G\")","v":"G"}]
["Required",6.5,"Are any In-Line test Equipment / Fixtures required?  If yes, complete In-Line Test Equipement/Fixtures secton in \"5-Investment Timing\" tab.","Investment - Test Equipment",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[null,6.6,"Is the supplier responsible for Design Validation (DV), Process Validation (PV) or Reliability testing?  If yes, complete Test Equipement secton in \"5-Investment Timing\" tab.","Investment - Test Equipment",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
["Required",7,"How will you supply prototoype samples?","Prototyping",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(ISBLANK(E51),\"\",IF(AND(E51=\"Not Able to Supply\",OR(ISBLANK(I51),I51=\"Open\")),\"R\",IF(OR(E51=\"Mfg In House\",I51=\"Closed\"),\"G\",\"Y\")))","v":""}]
["Required",8,"Are you responsible for all raw material & sub component suppliers?","General",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(OR(ISBLANK(E52),ISBLANK(I52)),\"\",IF(AND(E52=\"No\",OR(ISBLANK(I52),I52=\"Open\")),\"R\",IF(AND(E52=\"No\",I52=\"Mitigation Plan Approved\"),\"Y\",\"G\")))","v":""}]
[null,8.01,"State which parts & Suppliers you are not responsible for.","General",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(E52=\"Yes\",\"G\",IF(OR(ISBLANK(E53),ISBLANK(I53)),\"\",IF(OR(ISBLANK(I53),I53=\"Open\"),\"R\",IF(I53=\"Mitigation Plan Approved\",\"Y\",\"G\"))))","v":""}]
["Required",8.1,"What percent of this manufacturing locations sales does this quoted business represent?","General",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(ISBLANK(E54),\"\",IF(AND(OR(E54=\"30%-40%\",E54=\"40%-50%\",E54=\"50+%\"),OR(ISBLANK(I54),I54=\"Open\")),\"R\",IF(OR(E54=\"0%-5%\",E54=\"5%-10%\",E54=\"10%-20%\",I54=\"Closed\"),\"G\",\"Y\")))","v":""}]
["Required",8.1999999999999993,"Quantity of new part numbers currently launching besides this program.","General",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(ISBLANK(E55),\"\",IF(OR(E55=0,I55=\"Closed\"),\"G\",IF(AND(E55>3,OR(ISBLANK(I55),I55=\"Open\")),\"R\",\"Y\")))","v":""}]
["Required",8.3000000000000007,"Are any new suppliers being used on this project: Raw material, Purchased components, Equipement/Machine suppliers, Tooling or Gage suppliers?  If yes, please specify.","General",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(ISBLANK(E56),\"\",IF(AND(E56=\"Yes\",I56<>\"Closed\"),\"Y\",\"G\"))","v":""}]

{"sheet":"5-Investment Timing","index":7,"n_rows":106,"n_cols":14,"rows_kept":106,"cut":false,"hidden":false,"merged":[[105,10,105,13],[100,10,100,13],[101,10,101,13],[102,10,102,13],[103,10,103,13],[104,10,104,13],[95,10,95,13],[96,10,96,13],[97,10,97,13],[98,10,98,13],[99,10,99,13],[90,10,90,13],[91,10,91,13],[92,10,92,13],[93,10,93,13],[94,10,94,13],[85,10,85,13],[86,10,86,13],[87,10,87,13],[88,10,88,13],[89,10,89,13],[82,12,82,13],[83,12,83,13],[84,12,84,13],[77,12,77,13],[78,12,78,13],[79,12,79,13],[80,12,80,13],[81,12,81,13],[72,12,72,13],[73,12,73,13],[74,12,74,13],[75,12,75,13],[76,12,76,13],[67,12,67,13],[68,12,68,13],[69,12,69,13],[70,12,70,13],[71,12,71,13],[62,12,62,13],[63,12,63,13],[64,12,64,13],[65,12,65,13],[66,12,66,13],[57,12,57,13],[58,12,58,13],[59,12,59,13],[60,12,60,13],[61,12,61,13],[52,12,52,13],[53,12,53,13],[54,12,54,13],[55,12,55,13],[56,12,56,13],[47,12,47,13],[48,12,48,13],[49,12,49,13],[50,12,50,13],[51,12,51,13],[0,0,0,13],[43,12,43,13],[44,12,44,13],[45,12,45,13],[46,12,46,13]]}
["Manufacturability Assessment and Process Plan - Investment Timing"]
["Production Equipment \n& Inline Test Equipment","Quantity Required","Shared % / Dedicated","Existing / Refurbish / New","Equipment Built In House / Outsourced","Design \nLead-time (weeks)","Build \nLead-time (Weeks)","Trial / Debug Timing (Weeks)","Installation Timing (Weeks)","Integration Timing (Weeks)","Run Off Timing (Weeks)","Total \nLead-time (Weeks)","Is this a new supplier for Equipments","Comments"]
[null,null,null,null,null,null,null,null,null,null,null,{"$f":"+SUM(F3:K3)","v":0}]
[null,null,null,null,null,null,null,null,null,null,null,{"$f":"+SUM(F4:K4)","v":0}]
[null,null,null,null,null,null,null,null,null,null,null,{"$f":"+SUM(F5:K5)","v":0}]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,{"$f":"+SUM(F9:K9)","v":0}]
[null,null,null,null,null,null,null,null,null,null,null,{"$f":"+SUM(F10:K10)","v":0}]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,{"$f":"+SUM(F14:K14)","v":0}]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,{"$f":"+SUM(F17:K17)","v":0}]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
["Tooling & Fixtures",{"$f":"B2","v":"Quantity Required"},"Shared % / Dedicated","Existing / Refurbish / New","Tooling Built In House / Outsourced","Design \nLead-time (weeks)","Build \nLead-time (Weeks)","Trial / Debug Timing (Weeks)","Installation Timing (Weeks)","Integration Timing (Weeks)","Run Off Timing (Weeks)","Total \nLead-time (Weeks)","Number of Grooming loops / Tooling Trials","Comments"]
[null,null,null,null,null,null,null,null,null,null,null,{"$f":"+SUM(F24:K24)","v":0}]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,{"$f":"+SUM(F27:K27)","v":0}]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,{"$f":"+SUM(F38:K38)","v":0}]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
["Special Gages",{"$f":"B23","v":"Quantity Required"},"Shared % / Dedicated","Existing / Refurbish / New","Gauges Built In House / Outsourced","Design \nLead-time (weeks)","Build \nLead-time (Weeks)","Trial / Debug Timing (Weeks)","Installation Timing (Weeks)","Integration Timing (Weeks)","Run Off Timing (Weeks)","Total \nLead-time (Weeks)","Comments"]
[null,null,null,null,null,null,null,null,null,null,null,{"$f":"+SUM(F45:K45)","v":0}]
[null,null,null,null,null,null,null,null,null,null,null,{"$f":"+SUM(F46:K46)","v":0}]
[null,null,null,null,null,null,null,null,null,null,null,{"$f":"+SUM(F47:K47)","v":0}]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,{"$f":"+SUM(F58:K58)","v":0}]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
["DV or PV Testing Equipment / Fixtures",{"$f":"B44","v":"Quantity Required"},"Shared % / Dedicated","Existing / Refurbish / New","Equipment Built In House / Outsourced","Design \nLead-time (weeks)","Build \nLead-time (Weeks)","Trial / Debug Timing (Weeks)","Installation Timing (Weeks)","Integration Timing (Weeks)","Run Off Timing (Weeks)","Total \nLead-time (Weeks)","Comments"]
[null,null,null,null,null,null,null,null,null,null,null,{"$f":"+SUM(F66:K66)","v":0}]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,{"$f":"+SUM(F69:K69)","v":0}]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,{"$f":"+SUM(F75:K75)","v":0}]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,{"$f":"+SUM(F79:K79)","v":0}]
[null,null,null,null,null,null,null,null,null,null,null,{"$f":"+SUM(F80:K80)","v":0}]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,null,null,0]
["Facility Investment",{"$f":"B65","v":"Quantity Required"},"Upgrade / New","Equipment Built In House / Outsourced",{"$f":"F65","v":"Design \nLead-time (weeks)"},{"$f":"G65","v":"Build \nLead-time (Weeks)"},{"$f":"I65","v":"Installation Timing (Weeks)"},{"$f":"H65","v":"Trial / Debug Timing (Weeks)"},{"$f":"K65","v":"Run Off Timing (Weeks)"},{"$f":"L65","v":"Total \nLead-time (Weeks)"},"Comments"]
[null,null,null,null,null,null,null,null,null,{"$f":"+SUM(E87:I87)","v":0}]
[null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,0]
[null,null,null,null,null,null,null,null,null,0]

{"sheet":"6-Process Flow Diagram","index":8,"n_rows":14,"n_cols":4,"rows_kept":14,"cut":false,"hidden":false,"merged":[[1,1,11,1],[0,0,0,3],[13,0,13,1]]}
["Manufacturability Assessment and Process Plan - Process Flow Diagram"]
[null,"After reviewing the Process Flow, are there any special Processes, CQI Audits, or Technical Supplements that were not already addressed & Documented?",null,"List of all Applicable Processes entered on Supplier Feasibility tab"]
["Items to be documented in Process Flow Diagram",null,null,"Applicable Special Processes"]
["2) Each Process station / Piece of equipment"]
["3) Material Handling approach between process station",null,null,"Applicable CQI Processes"]
["4) Equipment"]
["5) Rework or re-test loops",null,null,"Applicable Technical Supplements"]
["6) Incoming inspection"]
["7) Packing"]
["8) Outsourced Operations - Material handling, supplier, incoming inspection"]
["9) Material Storage in material flow"]
["10) Inspection stations"]
[]
["Paste a copy of the Process Flow Diagram or attach a PDF copy of the Process Flow Diagram below:"]

{"sheet":"7-Capacity Plan","index":9,"n_rows":40,"n_cols":45,"rows_kept":40,"cut":false,"hidden":false,"merged":[[20,3,20,6],[21,3,21,6],[22,3,22,6],[23,3,23,6],[24,3,24,6],[25,3,25,6],[26,3,26,6],[27,3,27,6],[28,3,28,6],[29,3,29,6],[37,3,37,6],[38,3,38,6],[39,3,39,6],[30,3,30,6],[31,3,31,6],[32,3,32,6],[33,3,33,6],[34,3,34,6],[35,3,35,6],[36,3,36,6],[16,3,16,6],[17,3,17,6],[18,3,18,6],[19,3,19,6],[12,3,12,6],[13,3,13,6],[14,3,14,6],[15,3,15,6],[0,0,0,35],[7,2,7,6],[10,3,10,6],[11,3,11,6],[4,31,4,32],[5,31,5,32],[2,16,2,19],[4,16,4,19],[2,14,2,15],[2,1,2,5],[4,1,4,5],[2,7,2,10],[4,7,4,10],[4,14,4,15]]}
["Manufacturability Assessment and Process Plan - Capacity Plan"]
[null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"Production days at Nexteer Automotive (days/yr):  ",null,{"$f":"'1-Program Info'!B21","v":240}]
[null,"Part Description:",null,null,null,null,null,{"$f":"'1-Program Info'!B3","v":"[Enter Part Name Here]"},null,null,null,null,null,null,"Drwg Rev:",null,{"$f":"'1-Program Info'!B7","v":"[Enter Drwg Rev Here]"},null,null,null,null,null,null,null,null,null,null,null,null,"Production days at Supplier (days/yr):  "]
[]
[null,"Part  Number:",null,null,null,null,null,{"$f":"'1-Program Info'!B5","v":"[Enter PN Here]"},null,null,null,null,null,null,"Supplier Name:",null,{"$f":"'2-Supplier Information'!B3","v":"[Enter Supplier Name Here]"}]
[null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"Maximum Scheduled Volumes (MSV):  ",null,{"$f":"IF('1-Program Info'!B17=\"[Enter LCR]\",\"See Program Tab\",'1-Program Info'!B17)","v":"See Program Tab"}]
[]
["Number of Identical Machines","Op Number","Process Name:  List each separate production line or machine",null,null,null,null,"Operators per shift","shifts / day","hours / shift","days / wk","Planned Cycle Time (sec)","parts / cycle","Daily Process Capacity","Scheduled breaks & lunch per shift (min)","Planned Tool change time per shift (min)","Planned Changeover time per shift (min)","Other planned downtime per shift (min)","Historical unscheduled downtime per shift (min)","Planned % up time","Planned % scrap at this process operation","% scrap parts per operation ","Calculation Colum","Sum of all down stream operations scrap rate %'s","Planned Daily Capacity","Machine loading allocated for other parts","Column for Opening Extended R@R","Hours per week allocated for this part","Planned Daily Capacity with allocation","Daily MSV ","Overall required OEE","Daily Quoted Tool Capacity","Planned Weekly Capacity Allocated to this Part","Annual Capacity","Weekly MSV","Annual MSV","Constraint on MSV?","OEE For 15% Above MSV","15% above Daily MSV","15% above Weekly MSV","15% above Yearly MSV","Constraint on 15% above MSV?","Net Good Parts / hour","Production time used for MSV (hrs/wk)","Production time used for 15% above MSV (hrs/wk)"]
[]
[]
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[null,null,null,"Click here for an example of the MAPP Process Controls \"8-Process Controls\" completed appropriately",null,null,null,"Manufacturability Assessment and Process Plan - Process Controls"]
["  Part Description:",null,{"$f":"'1-Program Info'!B3","v":"[Enter Part Name Here]"},null,null,null,"Part  Number:",{"$f":"'1-Program Info'!B5","v":"[Enter PN Here]"},null,"Drwg Rev:",{"$f":"'1-Program Info'!B7","v":"[Enter Drwg Rev Here]"},null,"Supplier Name:",null,null,{"$f":"'2-Supplier Information'!B3","v":"[Enter Supplier Name Here]"},null,null,null,null,"MAPP  Rev Date:                         ",null,"[Enter Revison Date Here]"]
["COMPLETED BY SUPPLIER FOR CL1-CL5 & Vehicle Interface OR EQUIVALENT SAFETY COMPLIANCE FEATURES as stated in the Nexteer Supplier Requirements 8.5.2 and contained in the drop down list under the \"Class\" column "]
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[null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null," ",{"$f":"IF(AND(E326=\"STD4-8\",F326=\"Yes\"),\"PPAP Checksheet, 5 pc dimensional layout & capability/gage studies\",IF(LEFT(E326,3)=\"STD\",\"PPAP Checksheet & 5 pc dimensional layout\",IF(E326=\"CL3\",\"PPAP Checksheet, 5pc dimensional layout, gage studies & capability studies, if required\",IF(E326=\"\",\" \",\"PPAP Checksheet, 5 pc dimensional layout & capability/gage studies\"))))","v":" "},null,null,null,""]
[null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(AND(E327=\"STD4-8\",F327=\"Yes\"),\"Cpk =/> 1.67    Ppk =/> 1.33\",IF(LEFT(E327,3)=\"STD\",\"Cpk > 1.33    Ppk > 1.33\",(IF(E327=\"CL3\",\"Cpk > 1.33    Ppk > 1.33\",IF(LEFT(E327,2)=\"CL\",\"Cpk > 1.67    Ppk > 1.67\",IF(E327=\"\",\" \",\"Cpk =/> 1.67    Ppk =/> 1.33\"))))))","v":" "}," ",null,null,null,{"$f":"IF(ISBLANK(E327),\"\",IF(IFERROR(OR(MATCH(L327,INDIRECT(SUBSTITUTE(E327,\"-\",\"_\")&\"_1\"),0),MATCH(M327,INDIRECT(SUBSTITUTE(E327,\"-\",\"_\")&\"_2\"),0),MATCH(N327,INDIRECT(SUBSTITUTE(E327,\"-\",\"_\")&\"_3\"),0),MATCH(U327,INDIRECT(SUBSTITUTE(E327,\"-\",\"_\")&\"_4\"),0)),\"R\")=\"R\",IF(T327=\"Closed & Approved\",\"G\",IF(T327=\"Mitigation Plan Approved\",\"Y\",\"R\")),\"G\"))","v":""}]
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{"sheet":"9-Open Issues","index":11,"n_rows":11,"n_cols":9,"rows_kept":11,"cut":false,"hidden":false,"merged":[[0,0,3,6],[4,7,4,8],[4,0,5,0],[4,1,5,1],[4,2,5,2],[4,3,5,3],[4,4,5,4],[4,5,5,5],[4,6,5,6]]}
["Manufacturability Assessment and Process Plan - Open Issues",null,null,null,null,null,null,"Issue Identified","►"]
[null,null,null,null,null,null,null,"Action Plan Proposed","►►"]
[null,null,null,null,null,null,null,"Action Plan Implemented","►►►"]
[null,null,null,null,null,null,null,"Issue Resolved","►►►►"]
["Issue No.","Issue Origin/Date (Auto Fill row 6 down)","Issues \nDescription and/or Sketch\n(Auto Fill row 6 down)","Issue Owner Name \n(Auto Fill row 6 down)","Assigned Date/Status Date","Action Plan \n(Auto Fill row 6 down)","Forecast Completion Date","Open Issue Status"]
[null,null,null,null,null,null,null,"Comments","Progress"]
[1]
[2]
[3]
[4]
[5]

{"sheet":"10-Supplier Commitment","index":12,"n_rows":56,"n_cols":29,"rows_kept":56,"cut":false,"hidden":false,"merged":[[0,0,0,6],[49,1,49,2],[17,5,17,6],[15,5,15,6],[9,0,9,6],[11,5,11,6],[13,5,13,6],[47,0,47,6],[35,5,35,6],[37,5,37,6],[29,5,29,6],[33,5,33,6],[31,5,31,6],[1,0,1,6],[46,5,46,6],[28,5,28,6],[55,0,55,6],[56,0,56,6],[50,1,50,2],[51,1,51,2],[52,1,52,2],[53,1,53,2],[48,0,48,6],[3,5,3,6],[5,5,5,6],[7,5,7,6],[27,5,27,6],[21,0,21,6],[25,5,25,6],[39,0,39,6],[43,1,43,6],[45,1,45,6],[22,3,23,3],[19,5,19,6]]}
["Manufacturability Assessment and Process Plan - Supplier Commitment",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"\n\n\n\n\nSIGNATURES NOT ALLOWED UNTIL MAPP STATUS IS \"PASS\"!\nSee 1-Program Info tab for more details"]
["CAPACITY REQUIREMENTS"]
[]
["Number of working Days / Year",{"$f":"IF(ISBLANK('7-Capacity Plan'!AF3),\"\",'7-Capacity Plan'!AF3)","v":""},null,null,null,"Supplier commits to meet Tool Capacity in 48 weeks with no more than 100 working hours per 5 day work week."]
[]
["Annual Program Tool Capacity (LCR)",{"$f":"IF('1-Program Info'!B17=\"[Enter LCR]\",\"\",'1-Program Info'!B17)","v":""},null,null,null,"Supplier commits to meet Tool Capacity with no more than 100 working hours per 5 day work week."]
[]
["Maximum Program Tool Capacity (MCR)",{"$f":"'1-Program Info'!B19","v":"[Calculated Field]"},null,null,null,{"$f":"IF(B8=\"[Calculated Field]\",\"\",\"Supplier commits to produce \"&'1-Program Info'!B18*100&\" over the Annual Tool Capacity without additional capital investment (including additional tooling) on a sustained basis in no more than 120 Hrs\")","v":""}]
[]
["INVESTMENT TIMING - Based on Long Leadtime item & KickOff Date"]
[]
["Equipment",{"$f":"IFERROR(SUM(B$26+C12),\"[Calculated Field]\")","v":"[Calculated Field]"},{"$f":"MAX('5-Investment Timing'!L3:L22)*7","v":0},null,null,"Based on Longest leadtime item in this section.  The color rating takes into account the average time to complete PPAP samples, the necessary measurements, & paperwork"]
[]
["Tooling",{"$f":"IFERROR(SUM(B$26+C14),\"[Calculated Field]\")","v":"[Calculated Field]"},{"$f":"MAX('5-Investment Timing'!L24:L43)*7","v":0},null,null,"Based on Longest leadtime item in this section.  The color rating takes into account the average time to complete PPAP samples, the necessary measurements, & paperwork"]
[]
["Special Gauges",{"$f":"IFERROR(SUM(B$26+C16),\"[Calculated Field]\")","v":"[Calculated Field]"},{"$f":"MAX('5-Investment Timing'!L45:L64)*7","v":0},null,null,"Based on Longest leadtime item in this section.  The color rating takes into account the average time to complete PPAP samples, the necessary measurements, & paperwork"]
[]
["DV/PV Equipment & Fixtures",{"$f":"IFERROR(SUM(B$26+C18),\"[Calculated Field]\")","v":"[Calculated Field]"},{"$f":"MAX('5-Investment Timing'!L66:L85)*7","v":0},null,null,"Based on Longest leadtime item in this section.  The color rating takes into account the average time to complete PPAP samples, the necessary measurements, & paperwork"]
[]
["Facility Investment",{"$f":"IFERROR(SUM(B$26+C20),\"[Calculated Field]\")","v":"[Calculated Field]"},{"$f":"MAX('5-Investment Timing'!J87:J106)*7","v":0},null,null,"Based on Longest leadtime item in this section.  The color rating takes into account the average time to complete PPAP samples, the necessary measurements, & paperwork"]
[]
["PROGRAM TIMING REQUIREMENTS"]
[null,null,null,"Confirm timing can be met:"]
[]
[]
["Kickoff Date",{"$f":"IF('1-Program Info'!B25=\"[Enter Date]\",\"\",IF('1-Program Info'!B25=\"\",\"No Date Entered\",'1-Program Info'!B25))","v":""},null,"[Yes/No]",null,"Date for the beginning of supplier's lead time, with intent to meet timing requirements included in this \ndocument (Off-tool samples, PPAP, etc.)."]
[]
["Due Date for PPAP Submission to AQE",{"$f":"IF('1-Program Info'!B27=\"[Enter Date]\",\"\",IF('1-Program Info'!B27=\"\",\"No Date Entered\",'1-Program Info'!B27))","v":""},null,"[Yes/No]",null,"Date Supplier commits to have completed PPAP documentation and data to the AQE & PPAP parts are ready for shipment"]
[]
["MQ1 Required Date",{"$f":"IF('1-Program Info'!B29=\"[Enter Date]\",\"\",IF('1-Program Info'!B29=\"\",\"No Date Entered\",'1-Program Info'!B29))","v":""},null,"[Yes/No]",null,"Supplier commits to deliver PPAP level parts"]
[]
["MQ2 Required Date",{"$f":"IF('1-Program Info'!B31=\"[Enter Date]\",\"\",IF('1-Program Info'!B31=\"\",\"No Date Entered\",'1-Program Info'!B31))","v":""},null,"[Yes/No]",null,"Supplier commits to deliver PPAP level parts",null,null,null,null,null,"\n\n\n\n\nSIGNATURES NOT ALLOWED UNTIL MAPP STATUS IS \"PASS\"!\nSee 1-Program Info tab for more details"]
[]
["Run at Rate Date(s)\n(on or before)",{"$f":"IF('1-Program Info'!B33=\"[Enter Date]\",\"\",IF('1-Program Info'!B33=\"\",\"No Date Entered\",'1-Program Info'!B33))","v":""},null,"[Yes/No]",null,"Supply commits to successfully achieve Demonstration of Capacitized production volume utilizing PPAP approved process, material, & operators on the full complement of production intent equipment."]
[]
["Nexteer Start of Production (SOP) Date",{"$f":"IF('1-Program Info'!B43=\"[Enter Date]\",\"\",IF('1-Program Info'!B43=\"\",\"No Date Entered\",'1-Program Info'!B43))","v":""},null,"[Yes/No]",null,"Supplier commits to ramp-up ahead of this date per schedule requirements, to ensure supply consistency"]
[]
["Early Production Containment Exit Date",{"$f":"IF('1-Program Info'!B45=\"[Calculated Field]\",\"\",IF('1-Program Info'!B45=\"\",\"No Date Entered\",'1-Program Info'!B45))","v":""},null,"[Yes/No]",null,"The supplier commits to maintaining EPC unless EPC failure occur requiring the Containment to be extended      "]
[]
["Manufacturing Feasibility"]
[]
["Supplier Select one of the Manufacturing feasibility responses"]
[]
[null,"Manufacturing is confident that the design is manufacturable to Nexteer's required quality levels, within design specifications, and PPAP capability requirements.  Manufacturing is making a commitment to achieve zero defects as specified in the Nexteer Supplier Requirements."]
["OR"]
[null,"Manufacturing has concerns with the design that prohibit our confidence to produce this part to Nexteer's required quality levels based on: (1) Design record specifications, or (2) Ability to meet PPAP capability requirements. Issues documented on the Open Issues List. "]
[]
["SUPPLIER COMMITMENT"]
["Signature below signifies that Supplier agrees to the dates listed above and will close any Open Status Issues with Mitigation Plans owned by the Supplier.   Note:  One authorized signature is acceptable on behalf of the entire Supplier Organization provided that Sheet \"2-Supplier Information\" Contact Information is completed.  Acceptable forms of signature: DocuSign electronic signature, Physical signature or approval email."]
["Title","Name",null,null,null,"Signature","Date"]
["Sales"]
["Program Manager"]
["Quality"]
["Manufacturing"]
[]
["NOTE: By signing this document, you are agreeing to ALL the details documented within this MAPP. Any changes to this agreement must be reviewed and reapproved by the AQE and the affected team member(s). (i.e.; changes to gaging, control methods, or sample size and frequency of inspection, etc. must be approved by the AQE and the PE)"]

{"sheet":"11-Risk Assessment (Ext)","index":13,"n_rows":56,"n_cols":10,"rows_kept":56,"cut":false,"hidden":true,"merged":[[55,2,55,6],[55,8,55,9],[3,7,3,9],[52,2,52,6],[52,8,52,9],[53,2,53,6],[53,8,53,9],[54,2,54,6],[54,8,54,9],[43,3,43,9],[33,3,33,9],[45,2,45,9],[51,2,51,6],[51,8,51,9],[17,2,17,7],[18,2,18,7],[0,1,0,9],[6,8,6,9],[3,3,3,5],[4,1,4,2],[4,3,4,5],[4,8,4,9],[5,1,5,2],[5,3,5,5],[5,8,5,9],[3,1,3,2],[1,1,1,2],[1,3,1,4],[1,6,1,8],[1,9,2,9],[2,1,2,2],[6,3,6,5],[2,3,2,4],[12,2,12,7],[13,2,13,7],[14,2,14,7],[7,1,7,2],[7,3,7,7],[8,2,8,7],[9,2,9,7],[10,2,10,7],[11,2,11,7],[6,1,6,2],[2,6,2,8],[16,2,16,7],[15,2,15,7],[22,2,22,7],[23,2,23,7],[20,2,20,7],[21,2,21,7],[19,2,19,7],[35,7,37,7],[35,8,37,8],[35,9,37,9],[24,2,24,7],[25,2,25,7],[32,2,32,7],[29,2,29,7],[30,2,30,7],[31,2,31,7],[28,2,28,7],[26,2,26,7],[27,2,27,7],[46,2,46,9],[47,2,47,5],[48,1,48,9],[41,1,41,2],[42,1,42,2],[42,4,42,5],[44,1,44,2],[44,3,44,4],[44,6,44,7],[29,10,30,12],[16,10,16,11],[35,0,37,0],[35,1,37,1],[35,2,40,2],[38,0,40,0],[38,1,40,1],[34,3,34,9],[38,9,40,9],[38,3,40,3],[38,4,40,4],[38,6,40,6],[38,7,40,7],[38,8,40,8],[35,3,37,3],[35,6,37,6]]}
[null,"EXTERNAL RISK ASSESSMENT"]
[null,"Part Number:",null,{"$f":"IF('1-Program Info'!B5=\"[Enter PN Here]\",\"\",'1-Program Info'!B5)","v":""},null,"Part Description:",{"$f":"IF('1-Program Info'!B3=\"[Enter Part Name Here]\",\"\",'1-Program Info'!B3)","v":""},null,null,{"$f":"IF($H$48=\"Assessment Incomplete!\",\"Assessment Incomplete!\",IF($H$56<>0,\"HIGH External Risk\",IF($H$55=0,\"LOW External Risk\",\"MEDIUM External Risk\")))","v":"Assessment Incomplete!"}]
[null,"Drawing Revision:",null,{"$f":"IF('1-Program Info'!B7=\"[Enter Drwg Rev Here]\",\"\",'1-Program Info'!B7)","v":""},null,"Program:"]
[null,"Team Participants",null,"Name",null,null,null,"Name"]
[null,"Buyer",null,{"$f":"IF('1-Program Info'!C49=\"[Enter Name]\",\"[Enter Buyer Name on Program Tab]\",'1-Program Info'!C49)","v":"[Enter Buyer Name on Program Tab]"},null,null,null,"Product Engineering",{"$f":"IF('1-Program Info'!C53=\"[Enter Name]\",\"[Enter PE Name on Program Tab]\",'1-Program Info'!C53)","v":"[Enter PE Name on Program Tab]"}]
[null,"Supplier Region AQE",null,{"$f":"IF('1-Program Info'!C50=\"[Enter Name]\",\"[Enter AQE Name on Program Tab]\",'1-Program Info'!C50)","v":"[Enter AQE Name on Program Tab]"},null,null,null,"Logistics"]
[null,"Program Manager",null,{"$f":"IF('1-Program Info'!C51=\"[Enter Name]\",\"[Enter Program Manager Name on Program Tab]\",'1-Program Info'!C51)","v":"[Enter Program Manager Name on Program Tab]"},null,null,null,"Optional - Quality / Mfg Eng"]
[null,"Item",null,"Risk Factor",null,null,null,null,"Assessment","Comments"]
[null,1,"Is the supplier new to Nexteer?\n    No = Level 0\n    Yes = Level 3",null,null,null,null,null,{"$f":"IF('3-Supplier Feasibility'!N3=\"\",\"\",IF('3-Supplier Feasibility'!N3=\"Yes\",\"Level 0\",\"Level 3\"))","v":""}]
[null,2,"Is the supplier's manufacturing site new to Nexteer? \n    No = Level 0\n    Yes = Level 2",null,null,null,null,null,{"$f":"IF(OR('3-Supplier Feasibility'!N3=\"\",'3-Supplier Feasibility'!N4=\"\"),\"\",IF(AND('3-Supplier Feasibility'!N3=\"Yes\",'3-Supplier Feasibility'!N4=\"No\"),\"Level 2\",IF(AND('3-Supplier Feasibility'!N4=\"Yes\",'4-Technical Review'!E14=\"Existing\"),\"Level 0\",\"Level 2\")))","v":""}]
[null,3,"Is the proposed manufacturing site new for the supplier?\n    No = Level 0\n    Yes = Level 3",null,null,null,null,null,{"$f":"IF('4-Technical Review'!E14=\"\",\"\",IF(OR('4-Technical Review'!E14=\"New\",'4-Technical Review'!E14=\"Greenfield-under Construction\"),\"Level 3\",\"Level 0\"))","v":""}]
[null,4,"Is the supplier manufacturing site in the same region as Nexteer plant?\n    Yes = Level 0\n    No = Level 2",null,null,null,null,null,{"$f":"IF(OR('1-Program Info'!F13=\"[Select Region from Drop Down]\",'2-Supplier Information'!D6=\"[Select Region from Drop Down]\"),\"\",IF('1-Program Info'!F13='2-Supplier Information'!D6,\"Level 0\",\"Level 2\"))","v":""}]
[null,5,"Is there an MCA risk?\n    Green  = Level 0\n    Yellow  = Level 1\n    Red  = Level 2\n    Not Complete = Level 3",null,null,null,null,null,{"$f":"IF('1-Program Info'!L3=\"\",\"\",IF('1-Program Info'!L3=\"No\",\"Level 3\",IF('1-Program Info'!M5=\"\",\"\",IF('1-Program Info'!M5=\"Green\",\"Level 0\",IF('1-Program Info'!M5=\"Yellow\",\"Level 1\",\"Level 2\")))))","v":""}]
[null,6,"MCA/NSA Risk?\n    >= 90% = Level 0\n    67% and 90% = Level 1\n    below 67% = Level 2\n    Not Complete = Level 3",null,null,null,null,null,{"$f":"IF('1-Program Info'!L3=\"\",\"\",IF('1-Program Info'!L3=\"No\",\"Level 3\",IF('1-Program Info'!L5=\"\",\"\",IF('1-Program Info'!L5>=90%,\"Level 0\",IF(AND('1-Program Info'!L5>67%,'1-Program Info'!L5<90%),\"Level 1\",\"Level 2\")))))","v":""}]
[null,7,"Special Process Audits Risks?\n    All completed are Green  = Level 0\n    At least one is Yellow  = Level 1\n    At least one is Red  = Level 2\n    Required but Not Complete = Level 3",null,null,null,null,null,{"$f":"IF('1-Program Info'!AH10=\"\",\"\",IF('1-Program Info'!AH10=\"NC\",\"Level 3\",IF('1-Program Info'!AH10<75,\"Level 2\",IF('1-Program Info'!AH10>=90,\"Level 0\",\"Level 1\"))))","v":""}]
[null,8,"Is there a valid Quality certification?\n    IATF 16949 = Level 0\n    ISO9001 w/ Plan (Registrar Letterhead) to meet IATF Requirements = Level 1\n    ISO9001 w/o Plan to meet IATF Requirements = Level 2\n    No Certification = Level 3",null,null,null,null,null,{"$f":"IF('3-Supplier Feasibility'!N13=\"\",\"\",IF('3-Supplier Feasibility'!N13=\"IATF16949\",\"Level 0\",IF('3-Supplier Feasibility'!N13=\"ISO9001 w/app'd IATF plan\",\"Level 1\",IF('3-Supplier Feasibility'!N13=\"ISO9001 w/no plan\",\"Level 2\", \"Level 3\"))))","v":""}]
[null,9,"Nexteer SQ accessability to the supplier's manufacturing site?\n    In Country driving distance = Level 0\n    In Country +4hr travel time = Level 1\n    In Region, travel time +4hr but safe travel = Level 2\n    In Region, but travel risky or unsafe = Level 3",null,null,null,null,null,{"$f":"IF(OR('1-Program Info'!B13=\"[Select Country from Drop Down]\",'2-Supplier Information'!B6=\"[Select Country from Drop Down]\"),\"\",IF('1-Program Info'!B13='2-Supplier Information'!B6,\"Level 1\",IF('1-Program Info'!F13='2-Supplier Information'!D6,\"Level 2\",\"Level 3\")))","v":""}]
[null,10,"Does the supplier agree to all NSR requirements?\n    Yes = Level 0\n    No, with signed agreement = Level 2\n    No = Show Stopper",null,null,null,null,null,{"$f":"IF('3-Supplier Feasibility'!N6=\"\",\"\",IF('3-Supplier Feasibility'!N6=\"Yes\",\"Level 0\",IF('3-Supplier Feasibility'!T6=\"Mitigation Plan Approved\",\"Level 2\",\"SHOW STOPPER\")))","v":""}]
[null,11,"Does the supplier meet Nexteer's labeling specification requirements?\n    Yes, with equipment available today and meets technology requirements = Level 0\n    No, investment and new technology is required to meet requirements = Level 2\n    No, with no intention to comply = Show Stopper",null,null,null,null,null,{"$f":"IF('3-Supplier Feasibility'!N12=\"\",\"\",IF('3-Supplier Feasibility'!N12=\"Yes\",\"Level 0\",IF('3-Supplier Feasibility'!T12=\"Mitigation Plan Approved\",\"Level 2\",\"SHOW STOPPER\")))","v":""}]
[null,12,"Does the supplier use the required raw material today?\nYes, same grade/same size = Level 0\nYes, same grade/different size = Level 1\nNo, different grade/similar size = Level 2\nNo, nothing in production = Level 3",null,null,null,null,null,{"$f":"IF(OR('4-Technical Review'!E34=\"\",'4-Technical Review'!E11=\"\"),\"\",IF('4-Technical Review'!E34=\"Yes\",IF('4-Technical Review'!E11=\"Yes\",\"Level 0\",\"Level 1\"),IF('4-Technical Review'!E11=\"Yes\",\"Level 2\",\"Level 3\")))","v":""}]
[null,13,"Is new equipment required for the proposed manufacturing process?\n    Yes = Level 3\n    No, refurbishment required = Level 2\n    No=Level 0",null,null,null,null,null,{"$f":"IF(OR('4-Technical Review'!E42=\"\",'4-Technical Review'!E14=\"\"),\"\",IF('4-Technical Review'!E42=\"No\",\"Level 0\",IF('4-Technical Review'!E14=\"Renovation Required\",\"Level 2\",\"Level 3\")))","v":""}]
[null,14,"Does the supplier's current manufacturing experience meet Nexteer's part/process requirements?\n    Yes, on site today = Level 0\n    Yes, in another supplier plant = Level 1\n    No, Development required = Level 3",null,null,null,null,null,{"$f":"IF('4-Technical Review'!E26=\"\",\"\",IF('4-Technical Review'!E26=\"Yes (on site today)\",\"Level 0\",IF('4-Technical Review'!E26=\"Yes (in another plant)\",\"Level 1\",\"Level 3\")))","v":""}]
[null,15,"Does supplier Commit to Meet ALL Required Process Indices\n    Yes - Level 0\n    No and X1331 is approved or not required - Level 1\n    No, X1331 has not been approved but is consistent with other similar parts & suppliers - Level 2\n    No - Level 3",null,null,null,null,null,{"$f":"IF(COUNTBLANK('8-Process Controls'!I6:I334)=329,\"\",IF(COUNTIF('8-Process Controls'!I6:I334,\"No\")>0,\"Level 3\",\"Level 0\"))","v":""}]
[null,16,"Does the supplier's traceability in place today meet Nexteer's requirement?\n    Yes = Level 0\n    No, but plans to develop = Level 2\n    No, no plan to develop = Level 3",null,null,null,null,null,{"$f":"IF(COUNTBLANK('8-Process Controls'!O6:O334)=329,\"\",IF(COUNTIF('8-Process Controls'!O6:O334,\"None\")>0,\"Level 3\",\"Level 0\"))","v":""}]
[null,17,"Can supplier meet the Program capacity requirement?\n    Yes = Level 0\n    Supplier requires ramp plan = Level 2\n    Supplier capacity plan violates one or more of the 240 working days/year, 100 hrs/week, 5 days/week Nexteer Guideline - Level 3\n    No = Show Stopper",null,null,null,null,null,{"$f":"IF(OR(COUNTBLANK('7-Capacity Plan'!$AR$11:$AR$40)=30,COUNTBLANK('7-Capacity Plan'!$AS$11:$AS$40)=30,COUNTBLANK('7-Capacity Plan'!$AK$11:$AK$40)=30,COUNTBLANK('7-Capacity Plan'!$AP$11:$AP$40)=30),\"\",IF(OR(COUNTIF('7-Capacity Plan'!$AR$11:$AR$40,\">100.1\")>0,COUNTIF('7-Capacity Plan'!$AK$11:$AK$40,\"Yes\")>0,COUNTIF('7-Capacity Plan'!$AS$11:$AS$40,\">120.1\")>0,COUNTIF('7-Capacity Plan'!$AP$11:$AP$40,\"Yes\")>0),\"Level 3\",IF(OR(COUNTIF('7-Capacity Plan'!$AS$11:$AS$40,\">120.1\")>0,COUNTIF('7-Capacity Plan'!$AP$11:$AP$40,\"HR\")>0),\"Level 2\",\"Level 0\")))","v":""}]
[null,18,"Can supplier meet all the timing milestones\n    Yes and all are Green - Level 0\n    Yes and 1 or more are Yellow - Level 3",null,null,null,null,null,{"$f":"IF(OR('10-Supplier Commitment'!B28=\"\",'10-Supplier Commitment'!B30=\"\",'10-Supplier Commitment'!B32=\"\",'10-Supplier Commitment'!B34=\"\"),\"\",IF(OR('10-Supplier Commitment'!B28>'1-Program Info'!B27,'10-Supplier Commitment'!B30>'1-Program Info'!B29,'10-Supplier Commitment'!B32>'1-Program Info'!B31,'10-Supplier Commitment'!B34>'1-Program Info'!B33),\"Level 3\",\"Level 0\"))","v":""}]
[null,19,"Dimensional or capability concerns identified on \"8-Process Controls\"\n    None - Level 1\n    Yes - Mitigation plans agreed to Level 2\n    Yes - Mitigation Plans still open - Level 3",null,null,null,null,null,{"$f":"IF(COUNTBLANK('8-Process Controls'!O6:O334)=329,\"\",IF(COUNTIF('8-Process Controls'!O6:O334,\"None\")>0,\"Level 3\",\"Level 0\"))","v":""}]
[null,20,"Open Issues Risk\n    All Open issues have approved Plan and Target Date - Level 0\n    Open Issues do not have an approved Plan or Target Date - Level 3",null,null,null,null,null,{"$f":"IF(COUNTA('9-Open Issues'!C7:C5000)=0,\"\",IF(OR(COUNTA('9-Open Issues'!E7:E5000)<COUNTA('9-Open Issues'!C7:C5000),COUNTA('9-Open Issues'!F7:F5000)<COUNTA('9-Open Issues'!C7:C5000)),\"Level 3\",\"Level 0\"))","v":""}]
[null,21,"Print Release Level - Pull from the Program Info Tab\n    Production Release - Level 0\n    Change Control Release - Level 2\n    Developmental Drawing - Level 3",null,null,null,null,null,{"$f":"IF('1-Program Info'!D7=\"[Enter Print Release Level]\",\"\",IF('1-Program Info'!D7=\"Production Release\",\"Level 0\",IF('1-Program Info'!D7=\"Change Control Release\",\"Level 2\",\"Level 3\")))","v":""}]
[null,22,"Add: Special Process inhouse/outsourced (Heat treatment/coating/plating)\n    No = Level 0\n    Yes with CQI Audits complete = Level 2\n    Yes without CQI Audits = Level 3",null,null,null,null,null,{"$f":"IF('4-Technical Review'!E31=\"\",\"\",IF('4-Technical Review'!E31=\"No\",\"Level 0\",\"Level 3\"))","v":""}]
[null,23,"Outsourced special process at known sub-supplier or new subsupplier",null,null,null,null,null,{"$f":"IF('4-Technical Review'!E52=\"\",\"\",IF('4-Technical Review'!E52=\"Yes\",\"Level 0\",IF('4-Technical Review'!E53=\"No\",\"Level 1\",\"Level 3\")))","v":""}]
[null,24,"Laboratory on site or outsourced Identified laboratory able to perform all controls/checks",null,null,null,null,null,{"$f":"IF('4-Technical Review'!E33=\"\",\"\",IF('4-Technical Review'!E33=\"Yes\",\"Level 0\",\"Level 2\"))","v":""}]
[null,null,"DEFINITION OF RISK LEVELS"]
[null,null,"Definition: ","A risk is an uncertain event or a set of events which, if they occur, will have an effect on the achievement of objectives"]
[null,null,"Assessment: ","A risk is the combination of the probability of occurrence of a positive event (opportunity) or a negative event (threat) and its impact on the objectives of the project.  Based on our approach, the risk is seen as a threat."]
[null,null,"Probability","High","Level 1 : Minor","Level 3 : Critical"]
[null,null,null,null,"\u009fThe project can continue","\u009fProject obstacles certain"]
[null,null,null,null,"  \u009f Action plan recommended","  Escalation necessary"]
[null,null,null,"Low","Level 0 : Negligible or non-existent","Level 2 : Major"]
[null,null,null,null,null,"\u009fProject obstacles possible"]
[null,null,null,null,null,"  \u009f Action plan necessary"]
[null,null,null,null,"Low","High"]
[null,null,null,null,"Impact"]
[null,null,"Action Plan: ","Action plan should be documented in the open issues list"]
[]
[null,null,"RISK PROCESSING"]
[null,null,"Processing a risk does not necessarily mean eliminating it, but identifying it, anticipating it, accepting it, so that it can be shared and a well-informed decision can be taken."]
[null,null,"/!\\ A risk which becomes reality becomes a problem",null,null,null,null,{"$f":"IF(SUM($H$53:$H$56)=24,\"Excellent, assessment fully completed!\", \"Assessment Incomplete!\")","v":"Assessment Incomplete!"}]
[null,"Required Form"]
[null,null,"SUMMARY OF RISK LEVELS"]
[]
[null,null,"RISK LEVEL",null,null,null,null,"SCORE","Level of decision-making for information purposes"]
[null,null,"   Level 0: Negligible or non-existent risk",null,null,null,null,{"$f":"COUNTIF($I$9:$I$32,\"Level 0\")","v":0},"Nexteer: AQE, AQE Supervisor"]
[null,null,"   Level 1: Minor risk – The project can continue. Action plan recommended",null,null,null,null,{"$f":"COUNTIF($I$9:$I$32,\"Level 1\")","v":0},"Nexteer: AQE, AQE Supervisor, PLL"]
[null,null,"   Level 2: Major risk – obstacles possible. Action plan necessary",null,null,null,null,{"$f":"COUNTIF($I$9:$I$32,\"Level 2\")","v":0},"Nexteer: AQE, AQE Supervisor,  PLL, AQE Mgr, Prog Mgr"]
[null,null,"   Level 3: Critical risk – obstacles certain. Escalation necessary",null,null,null,null,{"$f":"COUNTIF($I$9:$I$32,\"Level 3\")","v":0},"Nexteer: AQE, AQE Supervisor,  PLL, AQE Mgr, Prog Mgr"]

{"sheet":"11-Risk Assessment (Int)","index":14,"n_rows":60,"n_cols":11,"rows_kept":60,"cut":false,"hidden":true,"merged":[[55,2,55,6],[55,8,55,9],[56,2,56,6],[56,8,56,9],[59,1,59,9],[0,1,0,9],[49,2,49,4],[52,2,52,6],[52,8,52,9],[53,2,53,6],[53,8,53,9],[31,9,32,9],[32,2,32,7],[33,1,33,9],[34,1,37,1],[34,2,34,7],[34,8,35,8],[34,9,35,9],[35,2,35,7],[26,9,27,9],[27,2,27,7],[54,2,54,6],[54,8,54,9],[36,9,37,9],[37,2,37,7],[40,3,40,9],[41,2,42,2],[44,4,44,5],[48,2,48,9],[36,2,36,7],[36,8,37,8],[28,1,28,9],[29,1,32,1],[29,2,29,7],[29,8,30,8],[29,9,30,9],[30,2,30,7],[31,2,31,7],[31,8,32,8],[23,1,23,9],[24,1,27,1],[24,2,24,7],[24,8,25,8],[24,9,25,9],[25,2,25,7],[26,2,26,7],[26,8,27,8],[18,1,18,9],[19,1,22,1],[19,2,19,7],[19,8,20,8],[19,9,20,9],[20,2,20,7],[21,2,21,7],[21,8,22,8],[21,9,22,9],[22,2,22,7],[13,1,13,9],[14,1,17,1],[14,2,14,7],[14,8,15,8],[14,9,15,9],[15,2,15,7],[16,2,16,7],[16,8,17,8],[16,9,17,9],[17,2,17,7],[7,1,7,2],[7,3,7,7],[8,1,8,9],[9,1,12,1],[9,2,9,7],[9,8,10,8],[9,9,10,9],[10,2,10,7],[11,2,11,7],[11,8,12,8],[11,9,12,9],[12,2,12,7],[5,1,5,2],[5,3,5,5],[5,8,5,9],[6,1,6,2],[6,3,6,5],[6,8,6,9],[3,1,3,2],[3,3,3,5],[3,8,3,9],[4,1,4,2],[4,3,4,5],[4,8,4,9],[1,1,1,2],[1,3,1,4],[1,6,1,8],[1,9,2,9],[2,1,2,2],[2,3,2,4],[2,6,2,8]]}
[null,"INTERNAL RISK ASSESSMENT"]
[null,"Part Number:",null,{"$f":"IF('1-Program Info'!B5=\"[Enter PN Here]\",\"\",'1-Program Info'!B5)","v":""},null,"Part Description:",{"$f":"IF('1-Program Info'!B3=\"[Enter Part Name Here]\",\"\",'1-Program Info'!B3)","v":""},null,null,{"$f":"IF($H$50=\"Assessment Incomplete!\",\"Assessment Incomplete!\",IF($H$57<>0,\"HIGH Internal Risk\",IF($H$56=0,\"LOW Internal Risk\",\"MEDIUM Internal Risk\")))","v":"Assessment Incomplete!"},{"$f":"SUM($K$9:$K$42)","v":0}]
[null,"Part Revision:",null,{"$f":"IF('1-Program Info'!B7=\"[Enter Drwg Rev Here]\",\"\",'1-Program Info'!B7)","v":""},null,"Program:",{"$f":"IF(ISBLANK('11-Risk Assessment (Ext)'!G3),\"\",'11-Risk Assessment (Ext)'!G3)","v":""}]
[null,"Team Participants",null,"Name",null,null,null,null,"Name"]
[null,"Buyer",null,{"$f":"'11-Risk Assessment (Ext)'!D5","v":"[Enter Buyer Name on Program Tab]"},null,null,null,"Product Engineering",{"$f":"'11-Risk Assessment (Ext)'!I5","v":"[Enter PE Name on Program Tab]"}]
[null,"Supplier Region AQE",null,{"$f":"'11-Risk Assessment (Ext)'!D6","v":"[Enter AQE Name on Program Tab]"},null,null,null,"Logistics"]
[null,"Program Manager",null,{"$f":"'11-Risk Assessment (Ext)'!D7","v":"[Enter Program Manager Name on Program Tab]"},null,null,null,"Optional - Quality / Mfg Eng"]
[null,"Risk Category",null,"Risk Factor",null,null,null,null,"Assessment","Comments"]
[null," CUSTOMER"]
[null,null,"What is the level of risk associated to the customer?",null,null,null,null,null,null,null,{"$f":"IF($I10=\"\",\"\",_xlfn.SWITCH($I10,\"Level 0\",1,\"Level 1\",5,\"Level 2\",10,\"Level 3\",20))","v":""}]
[null,null,"Existing business with customer and similar product = Level 0\nNew customer OR new product = Level 2\nNew customer AND new product = Level 3"]
[null,null,"What is the level of risk regarding a customer that is extremely demanding and time consuming?\n"]
[null,null,"Customer requires occasional direct contact with supplier quality and supply chain = Level 0 \nCustomer requires regular direct contact with supplier quality and supply chain = Level 2\nCustomer requires frequent systematic direct contact with supplier quality and supply chain = Level 3",null,null,null,null,null,null,null,{"$f":"IF($I13=\"\",\"\",_xlfn.SWITCH($I13,\"Level 0\",1,\"Level 1\",5,\"Level 2\",10,\"Level 3\",20))","v":""}]
[null," PROGRAM"]
[null,null,"What is the level of risk concerning the volume ramp?",null,null,null,null,null,null,null,""]
[null,null,"Slow motion with control = Level 0\nStraight Steady Increase = Level 1\nStaggered Run @ Rate = Level 2\nFull Volume Immediately = Level 3"]
[null,null,"What is the level of risk associated to a short lead time for program development?",null,null,null,null,null,null,null,""]
[null,null,"More than 2 years = Level 0\nbetween 1 to 2 years = Level 2\nLess than 1 year = Level 3"]
[null," SPECIFICATIONS"]
[null,null,"What is the level of risk at Nexteer to modify the system, the part or some others elements?",null,null,null,null,null,null,null,""]
[null,null,"Design has been previously validated = Level 0\nDesign requires minimal validation = Level 2\nDesign requires full validation = Level 3"]
[null,null,"What is the level of risk at OEM / final customer to change their requirements?",null,null,null,null,null,null,null,""]
[null,null,"OEM requirements are released = Level 0\nSeveral OEM requirements are not complete = Level 2\nSeveral OEM requirements are still drafts or not yet existing = Level 3"]
[null," TECHNOLOGY"]
[null,null,"What is the level of risk to not pass validation test first time?",null,null,null,null,null,null,null,""]
[null,null,"New technology or new concept already proven by protoype = Level 0\nNew technology or new concept in trial phase = Level 2\nNew technology or new concept not yet assessed or failed = Level 3"]
[null,null,"What is the level of risk at Nexteer regarding in-house experience with the chosen technology or design concept?",null,null,null,null,null,null,null,""]
[null,null,"In house experience exists = Level 0\nIn house experience in acquisition = Level 2\nNo in-house experience yet = Level 3"]
[null," COMPLEXITY AND INTERFACES"]
[null,null,"What is the level of risk regarding the technical environment (rust, contamination, migration, …)?",null,null,null,null,null,null,null,""]
[null,null,"Internal requirements are documented with numbers and standard = Level 0\nRequirements are not yet confirmed = Level 2\nRequirements are vague or impossible to achieve, no rust for instance = Level 3"]
[null,null,"What is the level of risk of pass through characteristics / customer interface identified/known?",null,null,null,null,null,null,null,""]
[null,null,"No pass through characteristics exist = Level 0\nPass-through characteristics are known and identified on the print and Nexteer interfaces with them = Level 1\nPass-through characteristics are identified but Nexteer does not interface with them = Level 2\nPass-through characteristics exist but are not on the print = Level 3"]
[null," RELIABILITY AND SAFETY"]
[null,null,"What is the level of risk for available or future safety restriction on material?",null,null,null,null,null,null,null,""]
[null,null,"No requirements or regulations impacted = Level 0\nRaw material transfer from one region to another or local regulations are taken into account by project team = Level 1\nPartially taken into account = Level 2\nNot managed = Level 3"]
[null,null,"What is the level of risk regarding safety critical part definition (impossible to measure directly or at 100%, except with X1331)?",null,null,null,null,null,null,null,""]
[null,null,"Similar safety critical part definition already in mass production = Level 0\nSimilar safety critical part definition already in mass production but with new features or characteristics to verify = Level 1\nEntirely new safety critical part definition = Level 2\nSafety critical part definition currently no technology to verify = Level 3"]
[null,null,"DEFINITION OF RISK LEVELS"]
[null,null,"Definition: ","A risk is an uncertain event or a set of events which, if they occur, will have an effect on the achievement of objectives"]
[null,null,"Assessment: ","A risk is the combination of the probability of occurrence of a positive event (opportunity) or a negative event (threat) and its impact on the objectives of the project.  Based on our approach, the risk is seen as a threat."]
[null,null,"Probability","High","Level 1 : Minor\n\u009fThe project can continue\n  \u009f Action plan recommended","Level 3 : Critical\n\u009fProject obstacles certain\n  Escalation required"]
[null,null,null,"Low","Level 0 : Negligible or non-existent","Level 2 : Major\n\u009fProject obstacles possible\n  \u009f Action plan required"]
[null,null,null,null,"Low","High"]
[null,null,null,null,"Impact"]
[null,null,"Action Plan: ","Action plan should be documented in the open issues list"]
[]
[null,null,"RISK PROCESSING"]
[null,null,"Processing a risk does not necessarily mean eliminating it, but identifying it, anticipating it, accepting it, so that it can be shared and a well-informed decision can be taken."]
[null,null,"/!\\ A risk which becomes reality becomes a problem",null,null,null,null,{"$f":"IF(SUM($H$54:$H$57)=12,\"Excellent, assessment fully completed!\", \"Assessment Incomplete!\")","v":"Assessment Incomplete!"}]
[null,null,"SUMMARY OF RISK LEVELS"]
[]
[null,null,"RISK LEVEL",null,null,null,null,"SCORE","Level of decision-making for information purposes"]
[null,null,"   Level 0: Negligible or non-existent risk",null,null,null,null,{"$f":"COUNTIF($I$10:$I$37,\"Level 0\")","v":0},"Nexteer: AQE, AQE Supervisor"]
[null,null,"   Level 1: Minor risk – The project can continue. Action plan recommended",null,null,null,null,{"$f":"COUNTIF($I$10:$I$37,\"Level 1\")","v":0},"Nexteer: AQE, AQE Supervisor, PLL"]
[null,null,"   Level 2: Major risk – obstacles possible. Action plan necessary",null,null,null,null,{"$f":"COUNTIF($I$10:$I$37,\"Level 2\")","v":0},"Nexteer: AQE, AQE Supervisor,  PLL, AQE Mgr, Prog Mgr"]
[null,null,"   Level 3: Critical risk – obstacles certain. Escalation necessary",null,null,null,null,{"$f":"COUNTIF($I$10:$I$37,\"Level 3\")","v":0},"Nexteer: AQE, AQE Supervisor,  PLL, AQE Mgr, Prog Mgr"]
[]
[]
[null,"Required Form"]

{"sheet":"Final Risk Assessment","index":15,"n_rows":18,"n_cols":9,"rows_kept":18,"cut":false,"hidden":true,"merged":[[17,1,17,8],[3,1,3,8],[6,7,6,8],[7,7,7,8],[8,7,8,8],[9,7,9,8],[10,7,10,8],[1,1,1,2],[1,3,1,4],[1,6,1,7],[1,8,2,8],[2,1,2,2],[2,3,2,4],[2,6,2,7]]}
[]
[null,"Part Number:",null,{"$f":"IF('1-Program Info'!B5=\"[Enter PN Here]\",\"\",'1-Program Info'!B5)","v":""},null,"Part Description:",{"$f":"IF('1-Program Info'!B3=\"[Enter Part Name Here]\",\"\",'1-Program Info'!B3)","v":""},null,{"$f":"G16","v":"Assessment Incomplete!"}]
[null,"Part Revision:",null,{"$f":"IF('1-Program Info'!B7=\"[Enter Drwg Rev Here]\",\"\",'1-Program Info'!B7)","v":""},null,"Program:",{"$f":"IF(ISBLANK('11-Risk Assessment (Ext)'!G3),\"\",'11-Risk Assessment (Ext)'!G3)","v":""}]
[]
[null,null,"SUMMARY OF FINAL RISK ASSESSMENT"]
[]
[null,null,null,null,"INTERNAL RISK ASSESSMENT","EXTERNAL RISK ASSESSMENT","FINAL RISK ASSESSMENT","Level of decision-making for information purposes"]
[null,null,null,null,"N/A","HIGH","HIGH","Nexteer: AQE, AQE Supervisor,  PLL, AQE Mgr, Prog Mgr"]
[null,null,null,null,"HIGH","N/A","HIGH","Nexteer: AQE, AQE Supervisor,  PLL, AQE Mgr, Prog Mgr"]
[null,null,null,null,"MEDIUM","MEDIUM","MEDIUM","Nexteer: AQE, AQE Supervisor, PLL"]
[null,null,null,null,"LOW","LOW","LOW","Nexteer: AQE, AQE Supervisor"]
[]
[null,null,"SUMMARY OF FINAL RISK"]
[]
[null,null,null,null,"INTERNAL RISK ASSESSMENT","EXTERNAL RISK ASSESSMENT","FINAL ASSESSMENT"]
[null,null,null,null,{"$f":"'11-Risk Assessment (Int)'!J2","v":"Assessment Incomplete!"},{"$f":"'11-Risk Assessment (Ext)'!J2","v":"Assessment Incomplete!"},{"$f":"IF(OR($E$16=\"Assessment Incomplete!\",$F$16=\"Assessment Incomplete!\"),\"Assessment Incomplete!\",IF(OR($E$16=\"HIGH Internal Risk\",$F$16=\"HIGH External Risk\"),\"HIGH APQP Risk\",IF(OR($E$16=\"MEDIUM Internal Risk\",$F$16=\"MEDIUM External Risk\"),\"MEDIUM APQP Risk\",\"LOW APQP Risk\")))","v":"Assessment Incomplete!"}]
[]
[null,"Required Form"]

{"sheet":"Coating & Plating","index":16,"n_rows":57,"n_cols":27,"rows_kept":57,"cut":false,"hidden":true,"merged":[[12,3,12,5],[2,3,2,5],[3,3,3,5],[4,3,4,5],[5,3,5,5],[6,3,6,5],[7,3,7,5],[8,3,8,5],[9,3,9,5],[10,3,10,5],[11,3,11,5],[24,3,24,5],[13,3,13,5],[14,3,14,5],[15,3,15,5],[16,3,16,5],[17,3,17,5],[18,3,18,5],[19,3,19,5],[20,3,20,5],[21,3,21,5],[22,3,22,5],[23,3,23,5],[36,3,36,5],[25,3,25,5],[26,3,26,5],[27,3,27,5],[28,3,28,5],[29,3,29,5],[30,3,30,5],[31,3,31,5],[32,3,32,5],[33,3,33,5],[34,3,34,5],[35,3,35,5],[38,3,38,5],[39,3,39,5],[40,3,40,5],[41,3,41,5],[42,3,42,5],[55,3,55,5],[56,3,56,5],[0,2,0,8],[49,3,49,5],[50,3,50,5],[51,3,51,5],[52,3,52,5],[53,3,53,5],[54,3,54,5],[43,3,43,5],[44,3,44,5],[45,3,45,5],[46,3,46,5],[47,3,47,5],[48,3,48,5],[37,3,37,5]]}
[null,null,"Coating & Plating Technical Supplement",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"'1-Program Info'!L47","v":0},{"$f":"'1-Program Info'!L48","v":0},{"$f":"IF(OR(Z1=\"Yes\",Y1=\"Yes\"),\"Yes\",\"No\")","v":"No"}]
[]
["Item #","Nexteer Requirement","Supplier Response","Supplier Comments",null,null,"Mitigation Plan","Mitigation Plan Owner","Status\n(Nexteer AQE/SQE)"]
[1,"Are you familiar with the OEM's specifications?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF($AA$1=\"Yes\",IF(OR(ISBLANK(I4),I4=\"Open\"),\"R\",IF(I4=\"Mitigation Plan Approved\",\"Y\",\"G\")),\"\")","v":""}]
[2,"Do you certify each lot of material will meet these specifications?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF($AA$1=\"Yes\",IF(OR(ISBLANK(I5),I5=\"Open\"),\"R\",IF(I5=\"Mitigation Plan Approved\",\"Y\",\"G\")),\"\")","v":""}]
[3,"What finishing specification can you adhere to?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[4,"Is the lab you use certified? To what certification?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[5,"How often do you send parts out for certification?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[6,"What type of cleaning process do you utilize?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[7,"Do you utilize automatic processing equipment?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[8,"Are temperature controllers automatic? ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[9,"What internal testing capabilities do you have for:",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
["9a","Chemical concentrations",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
["9b","Bath temperatures",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
["9c","Oven/furnace temperatures",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
["9d","Product thickness",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
["9e","Adhesion",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
["9f","Salt Spray",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
["9g","Coating weight",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[10,"Do you have calibration procedures for all test equipment?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[11,"Is your equipment calibrated using NIST traceable standards?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[12,"Are your calibration records available for the last twelve months?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[13,"Are process control charts (i.e., trend charts) used as tool to control the process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[14,"How do you record the data?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[15,"Can your operators interpret the method of recording the data?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[16,"Who reviews the data and how often?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[17,"Do you have a written process specification?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[18,"Does the specification describe the current process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[19,"How do you communicate changes to specifications within your organization?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[20,"Are you aware that ANY changes to the process must be pre-approved by Nexteer?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[21,"Do you have an equipment preventive maintenance program?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[22,"Does the PM specify frequency and requirements?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[23,"Does the PM include calibration for pyrometers and testing equipment?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[24,"How often are consumable tanks replaced?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[25,"How is this determined when consumable tanks should be replaced?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[26,"How often are process tanks cleaned?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[27,"Are there records to verify tank cleaning?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[28,"Is there a plan to identify and contain material in process for equipment malfunctions?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[29,"Is there a procedure to contain non-conforming material?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[30,"Is everyone aware of the material specification?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[31,"Is there a clearly identified containment area? Is it under lock and key?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[32,"Who has the key to the containment area?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[33,"How is scrap identified and disposed from the process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[34,"How is material identified at all steps in the process? - especially incoming mat'l?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[35,"How often is material inspected during the process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[36,"What parameters are monitored? Who does the monitoring?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[37,"Are job instruction guides posted for each task in the process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[38,"Is there a training program documented?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[39,"Are training records available?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[40,"Are there regular employee meetings held?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[41,"How are changes communicated to all employees?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[42,"Do you have a contingency plan in place for equipment failure?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[43,"Have you received any environmental violations?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[44,"How do you dispose of hazardous waste?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[45,"Can the supplier that disposes hazardous waste be contacted?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[46,"What municipality do you discharge to?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[47,"Can the municipality be contacted?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]

{"sheet":"Diecast Aluminum & Magnesium","index":17,"n_rows":64,"n_cols":27,"rows_kept":64,"cut":false,"hidden":true,"merged":[[7,3,7,5],[2,3,2,5],[3,3,3,5],[4,3,4,5],[5,3,5,5],[6,3,6,5],[19,3,19,5],[8,3,8,5],[9,3,9,5],[10,3,10,5],[11,3,11,5],[12,3,12,5],[13,3,13,5],[14,3,14,5],[15,3,15,5],[16,3,16,5],[17,3,17,5],[18,3,18,5],[31,3,31,5],[20,3,20,5],[21,3,21,5],[22,3,22,5],[23,3,23,5],[24,3,24,5],[25,3,25,5],[26,3,26,5],[27,3,27,5],[28,3,28,5],[29,3,29,5],[30,3,30,5],[43,3,43,5],[32,3,32,5],[33,3,33,5],[34,3,34,5],[35,3,35,5],[36,3,36,5],[37,3,37,5],[38,3,38,5],[39,3,39,5],[40,3,40,5],[41,3,41,5],[42,3,42,5],[45,3,45,5],[46,3,46,5],[47,3,47,5],[48,3,48,5],[49,3,49,5],[62,3,62,5],[63,3,63,5],[0,2,0,8],[56,3,56,5],[57,3,57,5],[58,3,58,5],[59,3,59,5],[60,3,60,5],[61,3,61,5],[50,3,50,5],[51,3,51,5],[52,3,52,5],[53,3,53,5],[54,3,54,5],[55,3,55,5],[44,3,44,5]]}
[null,null,"Diecast Aluminum & Magnesium Technical Supplement",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"'1-Program Info'!L11","v":0}]
[]
["Item #","Nexteer Requirement","Supplier Response","Supplier Comments",null,null,"Mitigation Plan","Mitigation Plan Owner","Status\n(Nexteer AQE/SQE)"]
[1,"Is there a possibility of mixing alloys in this facility? How do you segregate the alloys to prevent a mix?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF($AA$1=\"Yes\",IF(OR(ISBLANK(I4),I4=\"Open\"),\"R\",IF(I4=\"Mitigation Plan Approved\",\"Y\",\"G\")),\"\")","v":""}]
[2,"How is charge and re-melt segregated?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF($AA$1=\"Yes\",IF(OR(ISBLANK(I5),I5=\"Open\"),\"R\",IF(I5=\"Mitigation Plan Approved\",\"Y\",\"G\")),\"\")","v":""}]
[3,"How is incoming material checked? Is it certified?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[4,"What type of melting furnace is used and how many? How is the temperature and chemistry controlled?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[5,"How is the metal transferred to a holding furnace at the diecast machines (ladle, launder, etc.)?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[6,"How is the chemistry checked at the holding furnace? Whatis the frequency?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[7,"How is the microstructure checked? Are the lab and operator(s) qualified?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[8,"How are mechanical properties checked? Are test bars cast or machined? Is data stored and readily available?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[9,"How are casting lots defined? Nexteer requires one shift maximum",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[10,"How is melt de-gassed/fluxed? How is the process verified i.e. density check, sectioning?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[11,"How is metal transferred to diecast machine shot sleeve (ladle, pump, etc.)? What is done to minimize inclusions?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[12,"What type of diecast machine will be used - horizontal or vertical / cold or hot chamber? ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
["12a","Do you plan on doing a partial PPAP (X-ray samples/strength testing if applicable/EPC) for each diecast machine used?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[13,"What tonnage diecast machine will be used? ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
["13a","What is max. shot intensification pressure / cavity pressure?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
["13b","Provide calculation for machine size.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
["13c","Provide PQ^2 chart.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[14,"Is the machine fully automated such as metal ladling, die lube, casting extraction and trim?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
["14a","For the die lube application is a fixed manifold or flexible nozzles used?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
["14b","Is key equipment, such as inserts, spraying system, water, oil, air, electric lines, considered inside preventive maintenance?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
["14c","Are shot parameters monitored i.e. cycle time, slow shot velocity, fast shot velocity, intensification pressure, biscuit length, slow shot distance, and intensification rise time?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
["14d","For critical shot part parameters out of specification is the shot automatically scrapped? Is there a limit set to stop the process for continuous rejects?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
["14e","How many shots are auto discarded for cold shots at the start of the process? How many shots are auto discarded for significant stoppages? How were these numbers arrived at?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
["14f","Are castings water quenched or ait cooled prior to trimming?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
["14g","Describe your mold release agent application system and controls.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
["14h","After shot extraction from the mold is the presence of the vents, runner system & cavities checked on the shot so as not to damage the mold in the next shot? If not present is the diecast machine automatically shut down?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[15,"How is biscuit length controlled?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[16,"Do you have vacuum assist capability? Will it be applied to this part?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[17,"Do you have squeeze pin capability? Will it be applied to this part?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[18,"Are dies designed and built in house or outside?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
["18a","If outside what type of die certification (material, heat treatment & dimensional) do you get from the die shop?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[19,"Do you have a die concept design and has it been reviewed for manufacturablity / durability prior to build?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[20,"Has the casting machined finish stock been reviewed and optimized for minimum amount to reduce exposed porosity?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[21,"What die material is used? What is the expected die life in shots?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[22,"How many dies and cavities per die are planned? How many slides and core pulls?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[23,"How many net pieces per day are expected for one die / machine?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[24,"What casting identification will be on the part (cavity number, shift, date etc.)?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[25,"Are you planning on using core interlocks? Are you planning on inserting any areas of the mold for PM purposes?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[26,"What simulation reports are you doing for this part? i.e. mold filling gare velocity plots & animation, temperature plots & animation, air pressure/entrapment plots, fraction solid plots & aniimaiton, porosity plots, solidification time plots, evidence that casting  anomalies/residual tensile stresses do not overlay FEA high stress regions and evidence that casting distortion plots do not result in dimensional non-conformances.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[27,"Are gate, ejector pins and vent locations defined?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[28,"What type of die cooling system is used (water, oil or combined)? If water is used is it treated? What type of die temperature methods / controls are used? Are flow meters used in each water line?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[29,"How is tooling managed? What are the typical number of shots for inspection, re-furbish and replacement molds? How were replacement dies quoted?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[30,"For all dies utilizing gage elements (i.e. balls or cones), is the die inserted in these areas to provide for easy maintenance?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[31,"Do you have x-ray capability in house? If done on the outside what is the frequency and turn around time?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
["31a","Are you planning on using it during the development of the PPAP process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
["31b","Are you going to use it in production?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
["31c","Are operator(s) certified to a standard i.e. NA ASNT-TC-1A or EN 45013 and EN 473?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
["31d","Describe your plan for the image settings and porosity detection.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
["31e","Do you have image retention capability?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[33,"Do you have stress relieve/heat treating capability in house or outside?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[34,"Do you have shot blast capability? Was it included in the quote?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[35,"Do you have leak test capability (air decay, water dunk) with a master? Was it included in the quote for this part if applicable?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[36,"Are you planning on using impregnation in your process? If yes, why?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[37,"Are there scrap reconciliation records for the entire process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[38,"Are you planning on doing a DOE to optimize the critical shot parameters for this part?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
["38a","Are you planning on doing a verification run on shot parameter limits?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[39,"Are you planning on using a dedicated die cast machine? If not, what are your plans?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[40,"In the trimming operation is there a sensor to determine if the part(s) is located properly?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
["40a","How is scrap removed from the trim tool and how is it verified to assure proper operation?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[41,"Are you planning on utilizing a die penetrant with black light inspectiion for cracked parts during the launch phase?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[42,"Does visual control operation have special requirements for operators rotation and/or breaks/maximum amount of time which 1 operator can work on station to prevent fatigue and loss of focus?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]

{"sheet":"Diecast Zinc","index":18,"n_rows":27,"n_cols":27,"rows_kept":27,"cut":false,"hidden":true,"merged":[[10,3,10,5],[11,3,11,5],[12,3,12,5],[13,3,13,5],[2,3,2,5],[3,3,3,5],[4,3,4,5],[5,3,5,5],[6,3,6,5],[7,3,7,5],[26,3,26,5],[0,2,0,8],[20,3,20,5],[21,3,21,5],[22,3,22,5],[23,3,23,5],[24,3,24,5],[25,3,25,5],[14,3,14,5],[15,3,15,5],[16,3,16,5],[17,3,17,5],[18,3,18,5],[19,3,19,5],[8,3,8,5],[9,3,9,5]]}
[null,null,"Diecast Zinc Technical Supplement",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"'1-Program Info'!L41","v":0}]
[null,null," "]
["Item #","Nexteer Requirement","Supplier Response","Supplier Comments",null,null,"Mitigation Plan","Mitigation Plan Owner","Status\n(Nexteer AQE/SQE)"]
[1,"What alloys do you typically cast? Do you have experience with Accuzinc?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF($AA$1=\"Yes\",IF(OR(ISBLANK(I4),I4=\"Open\"),\"R\",IF(I4=\"Mitigation Plan Approved\",\"Y\",\"G\")),\"\")","v":""}]
[2,"How is the charge material, re-melt and different alloys segregated?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF($AA$1=\"Yes\",IF(OR(ISBLANK(I5),I5=\"Open\"),\"R\",IF(I5=\"Mitigation Plan Approved\",\"Y\",\"G\")),\"\")","v":""}]
[3,"How is incoming material checked? Is it certified?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[4,"What type of melting furnace / process is used?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[5,"How is metal transferred to holding furnace at the diecast machines (ladle, launder, etc.)?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[6,"How is chemistry checked at melting furnace and diecast machines? What frequency and is it SPC charted?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[7,"How are mechanical properties checked? Are test bars cast or machined? Is data stored and readily available?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[8,"How are casting lots defined (hours, pieces, shift)?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[9,"What tonnage diecast machine will be used? What type horizontal or vertical / cold or hot chamber? Is it fully automated such as die lube and casting extraction and trim? If not automated is die lube manual, fixed manifold or flexible nozzles? ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[10,"What is done to prevent damage from ejection?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[11,"How is metal transferred to diecast machine shot sleeve (ladle, pump, etc.)? What is done to minimize inclusions?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[12,"What is the max. shot intensification pressure and cavity pressure?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[13,"How is the biscuit length controlled?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[14,"Are dies designed and built in house or outside?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[15,"Do you have tooling layout, casting layout and inspection capability using math data and 2D drawings? What type of CMM is used?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[16,"What die cavity material is used?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[17,"How many cavities are planned and number of slides and core pulls?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[18,"What casting identification will be on the part (cavity number, shift, date etc.)?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[19,"Do you have core interlock capability? Do you have cast insert capability?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[20,"Do you have die fill simulation capability in house or outside? Will it be applied to this part?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[21,"Are gate and vent locations defined?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[22,"What type of die cooling system is used (water, oil or combined)? If water is used is it treated? What type of die temperature methods / controls are used? Are flow meters used?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[23,"How is tooling controlled? What are the typical number of shots for inspection, re-furbish and new? How was replacement dies quoted?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[24,"Do you have x-ray capability in house or outside? Is it certified? Is it film, digital or real time?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]

{"sheet":"Ductile Iron","index":19,"n_rows":28,"n_cols":27,"rows_kept":28,"cut":false,"hidden":true,"merged":[[7,3,7,5],[2,3,2,5],[3,3,3,5],[4,3,4,5],[5,3,5,5],[6,3,6,5],[9,3,9,5],[10,3,10,5],[11,3,11,5],[12,3,12,5],[13,3,13,5],[26,3,26,5],[27,3,27,5],[0,2,0,8],[20,3,20,5],[21,3,21,5],[22,3,22,5],[23,3,23,5],[24,3,24,5],[25,3,25,5],[14,3,14,5],[15,3,15,5],[16,3,16,5],[17,3,17,5],[18,3,18,5],[19,3,19,5],[8,3,8,5]]}
[null,null,"Ductile Iron Technical Supplement",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"'1-Program Info'!L14","v":0}]
[null,null," "]
["Item #","Nexteer Requirement","Supplier Response","Supplier Comments",null,null,"Mitigation Plan","Mitigation Plan Owner","Status\n(Nexteer AQE/SQE)"]
[1,"What type of charge material is used? What type of checks are made? Is the material certified? How is it segregated? Is de-sulfurization required after melting?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF($AA$1=\"Yes\",IF(OR(ISBLANK(I4),I4=\"Open\"),\"R\",IF(I4=\"Mitigation Plan Approved\",\"Y\",\"G\")),\"\")","v":""}]
[2,"What type of melting unit and system is used?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF($AA$1=\"Yes\",IF(OR(ISBLANK(I5),I5=\"Open\"),\"R\",IF(I5=\"Mitigation Plan Approved\",\"Y\",\"G\")),\"\")","v":""}]
[3,"What method is used for magnesium inoculation (sandwich, tundish ladle, Fischer process etc.)? Do you monitor Mg residual?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[4,"What control / system is used for fade prevention (such as timer, nodularity coupon etc.)? What is your control limit for % nodularity? What traceability system and documentation is used? How is rejected material controlled and disposed of?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[5,"What type of pouring system is used? What method is used for post inoculant (Fe, Si). What is used to control head height? How is pour temperature controlled?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[6,"How is chemistry controlled at melt, holding and pour furnace? Are SPC charts used? Is data readily available? What  is used for traceability?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[7,"How is microstructure checked and where in the process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[8,"What tests are performed and how for mechanical properties? Are test bars cast or machined?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[9,"How are lots defined?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[10,"What type of molding process is used (greensand or shell)?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[11,"What type of molding equipment is used (Disa, SPO, Osborne etc.)? ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[12,"How is sand monitored and controlled? Are sand checks documented and available for problem solving?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[13,"Do you have coremaking and core setting capability? What type of coremaking (coldbox, hotbox etc.)?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[14,"Is a core required or planned for this part? If yes are the coreprints designed to maintain dimensional control?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[15,"Is tooling designed and built in house or outside? What material is used for the patterns? How many cycles are planned for maintenance, re-furb and new?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[16,"Do you have tooling layout, casting layout and inspection capability using math data and 2D drawings? What type of CMM is used?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[17,"How many cavities are planned for this part (both pattern and corebox if required)?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[18,"What casting identification will be on the part (pattern number, core number, shift, date etc.)?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[19,"Do you have mold fill and solidification simulation capability. Was it applied to this part?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[20,"Has the gating system been defined along with gate locations? Are filters used?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[21,"What method / system is used for gate and fin removal?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[22,"Do you have x-ray capability in-house or outside? What type film, digital or realtime?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[23,"Do you have heat treat capability?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[24,"If heat treat is required what process is used and how is it controlled and monitored? How are lots defined?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[25,"How often and where are BHN checks made?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]

{"sheet":"Electrical","index":20,"n_rows":14,"n_cols":27,"rows_kept":14,"cut":false,"hidden":true,"merged":[[12,3,12,5],[13,3,13,5],[2,3,2,5],[3,3,3,5],[4,3,4,5],[5,3,5,5],[6,3,6,5],[7,3,7,5],[0,2,0,8],[8,3,8,5],[9,3,9,5],[10,3,10,5],[11,3,11,5]]}
[null,null,"Electrical Technical Supplement",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"'1-Program Info'!L15","v":0}]
[]
["Item #","Nexteer Requirement","Supplier Response","Supplier Comments",null,null,"Mitigation Plan","Mitigation Plan Owner","Status\n(Nexteer AQE/SQE)"]
[1,"Is the environment appropriate in keeping the machine accuracy(vibration, heat, dust, etc.)?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF($AA$1=\"Yes\",IF(OR(ISBLANK(I4),I4=\"Open\"),\"R\",IF(I4=\"Mitigation Plan Approved\",\"Y\",\"G\")),\"\")","v":""}]
[2,"Will the product get damaged when put in the shooter?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF($AA$1=\"Yes\",IF(OR(ISBLANK(I5),I5=\"Open\"),\"R\",IF(I5=\"Mitigation Plan Approved\",\"Y\",\"G\")),\"\")","v":""}]
[3,"Is tooling controlled by the person in charge of the line or centrally controlled?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[4,"Contamination:",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[5,"* What is the required level of cleanliness?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[6,"* How do you plan to avoid contamination?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[7,"* What are the possible sources of contamination?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[8,"Are there any noise issues?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[9,"Are there any test connectors?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[10,"Will there be repairs?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[11,"How will sharp edges be addressed?  If parts will be deburred is bending a potential?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]

{"sheet":"Fastener","index":21,"n_rows":14,"n_cols":27,"rows_kept":14,"cut":false,"hidden":true,"merged":[[8,3,8,5],[9,3,9,5],[10,3,10,5],[13,3,13,5],[0,2,0,8],[2,3,2,5],[3,3,3,5],[4,3,4,5],[5,3,5,5],[6,3,6,5],[7,3,7,5],[11,3,11,5],[12,3,12,5]]}
[null,null,"Fastener Technical Supplement",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"'1-Program Info'!L18","v":0}]
[]
["Item #","Nexteer Requirement","Supplier Response","Supplier Comments",null,null,"Mitigation Plan","Mitigation Plan Owner","Status\n(Nexteer AQE/SQE)"]
[1,"Is the heading process of the material fully understood and controlled?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF($AA$1=\"Yes\",IF(OR(ISBLANK(I4),I4=\"Open\"),\"R\",IF(I4=\"Mitigation Plan Approved\",\"Y\",\"G\")),\"\")","v":""}]
[2,"How do you keep track of the quality of the first trial product?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF($AA$1=\"Yes\",IF(OR(ISBLANK(I5),I5=\"Open\"),\"R\",IF(I5=\"Mitigation Plan Approved\",\"Y\",\"G\")),\"\")","v":""}]
[3,"How and what do you inspect for incoming materials?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[4,"Is the environment appropriate in keeping the machine accuracy (lighting, vibration, heat, dust, etc.)?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[5,"How is tooling controlled and verified?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[6,"Are there any built-in systems that can detect cracks or defects in the punch or tooling?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[7,"How do you verify that the Process systems are working properly? Who does the system inspection, and how often?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[8,"How do you verify that the Detection systems are workign properly? Who does the system inspection, and how often?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[9,"Do you sort the final product for mixed parts and other defects?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[10,"Are CL's identified and G1331 procedures followed?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[11,"How is the tooling maintaned?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]

{"sheet":"Springs","index":22,"n_rows":14,"n_cols":27,"rows_kept":14,"cut":false,"hidden":true,"merged":[[13,3,13,5],[7,3,7,5],[8,3,8,5],[9,3,9,5],[10,3,10,5],[11,3,11,5],[12,3,12,5],[6,3,6,5],[0,2,0,8],[2,3,2,5],[3,3,3,5],[4,3,4,5],[5,3,5,5]]}
[null,null,"Fastener Technical Supplement",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"'1-Program Info'!L32","v":0}]
[]
["Item #","Nexteer Requirement","Supplier Response","Supplier Comments",null,null,"Mitigation Plan","Mitigation Plan Owner","Status\n(Nexteer AQE/SQE)"]
[1,"Is the cutting process of the material fully understood and controlled? How is the cutter maintained?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF($AA$1=\"Yes\",IF(OR(ISBLANK(I4),I4=\"Open\"),\"R\",IF(I4=\"Mitigation Plan Approved\",\"Y\",\"G\")),\"\")","v":""}]
[2,"How do you keep track of the quality of the first trial product?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF($AA$1=\"Yes\",IF(OR(ISBLANK(I5),I5=\"Open\"),\"R\",IF(I5=\"Mitigation Plan Approved\",\"Y\",\"G\")),\"\")","v":""}]
[3,"How and what do you inspect for incoming materials?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[4,"Is the environment appropriate in keeping the machine accuracy (lighting, vibration, heat, dust, etc.)?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[5,"How is tooling controlled and verified?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[6,"Are there any built-in systems that can detect cracks or defects in the punch or tooling?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[7,"How do you verify that the Process systems are working properly? Who does the system inspection, and how often?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[8,"How do you verify that the Detection systems are workign properly? Who does the system inspection, and how often?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[9,"Do you sort the final product for mixed parts and other defects?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[10,"Are CL's identified and G1331 procedures followed?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[11,"How is the tooling maintaned?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]

{"sheet":"Forging","index":23,"n_rows":55,"n_cols":27,"rows_kept":55,"cut":false,"hidden":true,"merged":[[7,3,7,5],[2,3,2,5],[3,3,3,5],[4,3,4,5],[5,3,5,5],[6,3,6,5],[19,3,19,5],[8,3,8,5],[9,3,9,5],[10,3,10,5],[11,3,11,5],[12,3,12,5],[13,3,13,5],[14,3,14,5],[15,3,15,5],[16,3,16,5],[17,3,17,5],[18,3,18,5],[31,3,31,5],[20,3,20,5],[21,3,21,5],[22,3,22,5],[23,3,23,5],[24,3,24,5],[25,3,25,5],[48,3,48,5],[49,3,49,5],[38,3,38,5],[39,3,39,5],[40,3,40,5],[41,3,41,5],[42,3,42,5],[43,3,43,5],[0,2,0,8],[44,3,44,5],[45,3,45,5],[46,3,46,5],[47,3,47,5],[32,3,32,5],[33,3,33,5],[34,3,34,5],[35,3,35,5],[36,3,36,5],[37,3,37,5],[26,3,26,5],[27,3,27,5],[28,3,28,5],[29,3,29,5],[30,3,30,5],[50,3,50,5],[51,3,51,5],[52,3,52,5],[53,3,53,5],[54,3,54,5]]}
[null,null,"Forging Technical Supplement",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"'1-Program Info'!L19","v":0}]
[]
["Item #","Nexteer Requirement","Supplier Response","Supplier Comments",null,null,"Mitigation Plan","Mitigation Plan Owner","Status\n(Nexteer AQE/SQE)"]
[1,"Do you have chemical analysis capabliity?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF($AA$1=\"Yes\",IF(OR(ISBLANK(I4),I4=\"Open\"),\"R\",IF(I4=\"Mitigation Plan Approved\",\"Y\",\"G\")),\"\")","v":""}]
[2,"Do you have hardness testing capability?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF($AA$1=\"Yes\",IF(OR(ISBLANK(I5),I5=\"Open\"),\"R\",IF(I5=\"Mitigation Plan Approved\",\"Y\",\"G\")),\"\")","v":""}]
[3,"Do you have any mechanical testing capability?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[4,"Do you have a documented process for maintaining the identity of the heat code throughout the process? Do you comply with the process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[5,"Do you document and provide the receiving facility with the Mill cert and heat code associated with the forged parts being manufactured? Do you comply with this process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[6,"Do you have a documented process for material storage using the FIFO methodology? Do you comply wih this process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[7,"Do you have documented Packaging specifications for each Nexteer Automotive Part? Do you comply with this process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[8,"Do you have a documented process to review the cut or sheared faces at set-up for defects? Do you comply with this process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[9,"Do you have documented process limits for cold shearing based on steel grade and bar diameter? Do you comply with this process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[10,"Do you have a documented process to inspect billets for squareness? Do you comply with this process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[11,"Do you have a predictive/prevantative maintenance process for shear tooling? Do you comply with this process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[12,"Do you have a documented process for control of the mult/billet size? Do you comply with this process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[13,"How often do you weigh the mults? ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[14,"Document your heating process and equipment",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[15,"Do you have a documented process to handle Variations in the Heating process associated with Breaks, machine downtime, shift change, etc? Do you comply with this process? ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[16,"Do you have infrared temperature monitoring?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[17,"If Pyrometer is utilized in the system is it multi wave length?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[18,"If Single frequency, how is emissitivity set?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[19,"Do you have a documented process to measure the temperature of each mult prior to forging? Do you comply with this process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[20,"If Induction heating is being utilized do you have a documented process for power monitoring and process feedback? Do you comply with this process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[21,"Do you have a documented process to Calibrate the Temperature/ Power Monitoring Equipment? Do you comply with this process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[22,"Do you have a documented process for calibration of all gages on instrument panels?  Do you comply with this process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[23,"Do you have a documented process to reject Mults outside the established range for temperature and/or time? Do you comply with this process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[24,"Are all heat treat (Both captive & Outsourced Sources) qualified per ES-HT-FW0025?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[25,"Are all heat treat (Both captive & Outsourced Sources) qualified per CQI -9 Requirements?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[26,"Do you have a documented Process/Procedure for the pre-heating of dies? Do you comply with this process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[27,"Do you have a documented process for Die Storage (a place for everything and everything in its place)? Do you comply with this process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[28,"Do you have a predictive/preventative maintenance process for Dies?  Do you comply with this process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[29,"Do you have a documented process for die review after the completion of production run? Do you comply with this process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[30,"Do you have a documented process for Press Set Up? Do you comply with this process? ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[31,"Do you have a documented process for review of the Press Tonnage during the set-up process? Do you comply with this process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[32,"Do you have a documented process for the calibration of the load cells? Do you comply with this process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[33,"Are the set up checks based on air or water cooling of parts? \n(If water cooled how do you validate that no additional hardening is occurring)",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[34,"Do you have a documented process for Die Change over? Do you comply with this process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[35,"What is the average time for Die Change over?  \n(Information Only)",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[36,"Do you have a documented process for prevention and detection of Cracks? Do you comply with this process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[37,"Do you have a documented process for prevention and detection of Laps? Do you comply with this process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[38,"Do you have a documented process for preventing and detecting Embedded Scale or Excess Scale? Do you comply with this process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[39,"Do you have a documented process for managing Legibility? Do you comply with this process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[40,"Do you have a documented process for preventing and detecting Improper Grain Flow? Do you comply with this process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[41,"Do you have a documented process for controlling forging temperature and time at heat? Do you comply with this process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[42,"Do you have a documented process for cleaning scale from forged parts? Do you comply with this process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[43,"Do you have a documented process for maintaining the cleaning abrasive and shot blast equipment? Do you comply with this process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[44,"Do you have a documented process for the method of validating hardenability? Do you comply with this process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[45,"Do you have a documented process for Heat Code Assignment? Do you comply with this process? (Minimum of an annual review)",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[46,"Do you have a documented process for review of the Micro structure of the forged parts being produced? Do you comply with this process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[47,"Do you have a documented process for cooling the product? Do you comply with this process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[48,"Do all coatings that the supplier utilizes meet the Nexteer Automotive Specifications and Requirements?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[49,"Do you have a documented process for part dimensional inspection? Do you comply with this process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[50,"Do you have a documented process to Calibrate the Dimensional Inspection Equipment? Do you comply with this process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[51,"Do you Have a Documented Process for Re-work/Salvage? Do you comply with this process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[52,"If this part is subject to magnetic particle inspection requirements do they meet or exceed the requirements per the ASTM?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]

{"sheet":"Grey Iron","index":24,"n_rows":26,"n_cols":27,"rows_kept":26,"cut":false,"hidden":true,"merged":[[7,3,7,5],[24,3,24,5],[25,3,25,5],[14,3,14,5],[15,3,15,5],[16,3,16,5],[17,3,17,5],[18,3,18,5],[19,3,19,5],[0,2,0,8],[20,3,20,5],[21,3,21,5],[22,3,22,5],[23,3,23,5],[8,3,8,5],[9,3,9,5],[10,3,10,5],[11,3,11,5],[12,3,12,5],[13,3,13,5],[2,3,2,5],[3,3,3,5],[4,3,4,5],[5,3,5,5],[6,3,6,5]]}
[null,null,"Grey Iron Technical Supplement",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"'1-Program Info'!L20","v":0}]
[null,null," "]
["Item #","Nexteer Requirement","Supplier Response","Supplier Comments",null,null,"Mitigation Plan","Mitigation Plan Owner","Status\n(Nexteer AQE/SQE)"]
[1,"What type of charge material is used? What type of checks are made? Is the material certified? How is it segregated? ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF($AA$1=\"Yes\",IF(OR(ISBLANK(I4),I4=\"Open\"),\"R\",IF(I4=\"Mitigation Plan Approved\",\"Y\",\"G\")),\"\")","v":""}]
[2,"What type of melting unit and system is used?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF($AA$1=\"Yes\",IF(OR(ISBLANK(I5),I5=\"Open\"),\"R\",IF(I5=\"Mitigation Plan Approved\",\"Y\",\"G\")),\"\")","v":""}]
[3,"What type of pouring system is used? What method is used for post inoculant (Fe, Si). What is used to control head height? How is pour temperature contolled?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[4,"How is chemistry controlled at melt, holding and pour furnace? Are SPC charts run? Is data readily available? What is used for traceability?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[5,"How is microstructure checked and where in the process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[6,"What tests are performed and how for mechanical properties? Are test bars cast or machined?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[7,"How are lots defined?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[8,"What type of molding process is used (greensand or shell)?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[9,"What type of molding equipment is used (Disa, SPO, Osborne etc.)? ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[10,"How is sand monitored and controlled? Are sand checks documented and available for problem solving?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[11,"Do you have coremaking and core setting capability? What type of coremaking (coldbox, hotbox etc.)?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[12,"Is a core required or planned for this part? If yes are the coreprints designed to maintain dimensional control?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[13,"Is tooling designed and built in house or outside? What material is used for the patterns? How many cycles are planned for maintenance, re-furb and new?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[14,"Do you have tooling layout, casting layout and inspection capability using math data and 2D drawings? What type of CMM is used?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[15,"How many cavities are planned for this part (both pattern and corebox if required)?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[16,"What casting identification will be on the part (pattern number, core number, shift, date etc.)?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[17,"Do you have mold fill and solidification simulation capability. Was it applied to this part?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[18,"Has gating system been defined along with gate locations? Are filters used?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[19,"What method / system is used for gate and fin removal?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[20,"Do you have x-ray capability in-house or outside? What type film, digital or realtime?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[21,"Do you have heat treat capability?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[22,"If heat treat is required what process is used and how is it controlled and monitored? What defines a lot?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[23,"How often and where are BHN checks made?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]

{"sheet":"Machined Part","index":25,"n_rows":27,"n_cols":27,"rows_kept":27,"cut":false,"hidden":true,"merged":[[10,3,10,5],[11,3,11,5],[12,3,12,5],[13,3,13,5],[2,3,2,5],[3,3,3,5],[4,3,4,5],[5,3,5,5],[6,3,6,5],[7,3,7,5],[26,3,26,5],[0,2,0,8],[20,3,20,5],[21,3,21,5],[22,3,22,5],[23,3,23,5],[24,3,24,5],[25,3,25,5],[14,3,14,5],[15,3,15,5],[16,3,16,5],[17,3,17,5],[18,3,18,5],[19,3,19,5],[8,3,8,5],[9,3,9,5]]}
[null,null,"Machined Part Technical Supplement",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"'1-Program Info'!L24","v":0}]
[null,null," "]
["Item #","Nexteer Requirement","Supplier Response","Supplier Comments",null,null,"Mitigation Plan","Mitigation Plan Owner","Status\n(Nexteer AQE/SQE)"]
[1,"Do you understand that PPAP is machine specific?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF($AA$1=\"Yes\",IF(OR(ISBLANK(I4),I4=\"Open\"),\"R\",IF(I4=\"Mitigation Plan Approved\",\"Y\",\"G\")),\"\")","v":""}]
[2,"Where do you buy raw materials?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF($AA$1=\"Yes\",IF(OR(ISBLANK(I5),I5=\"Open\"),\"R\",IF(I5=\"Mitigation Plan Approved\",\"Y\",\"G\")),\"\")","v":""}]
[3,"How are incoming materials inspected?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[4,"Is capitol equipment dedicated for this part? If equipment is existing, what will be the added % usage? How much time will be required for changeover? ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[5,"How many different kinds of products can be manufactured in the same line?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[6,"Do you produce similar parts today with similar tolerances?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[7,"What is your FTQ on similar parts? What is your customer PPM?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[8,"Define in the Process Flow Diagram how many machines are required for each operation.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[9,"How many fixtures are there for each machine and load?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[10,"How is traceability attained for each machine, fixture and date?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[11,"Provide machining sequence chart for each operation.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[12,"Is the environment appropriate in keeping the machine accuracy (vibration, heat, dust, etc.)? Is thermal compensation required and used?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[13,"Is the cutting process of the material fully understood and controlled? How is the cutter maintained?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[14,"What is the expected cutter exchange cycle?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[15,"Do you expect part distortion due to clamping?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[16,"How will machining chips be removed from the part?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[17,"How will you provide a burr free part if required?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[18,"How will you apply rust inhibitor for a ferrous part?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[19,"How will you provide a dry part?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[20,"What porosity specification will be used to evaluate parts after machining?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[21,"Is the temperature of the measurement room controlled appropriately if applicable?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[22,"Do you have a roundness measurement machine?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[23,"Is leak test required? If yes what type will be used (air decay, water dunk)?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[24,"In machining fixtures, is there a part seated sensor (back checked in logic for an off condition) to make sure the part is located correctly in the fixture prior to machining?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]

{"sheet":"Plastic Molding","index":26,"n_rows":25,"n_cols":27,"rows_kept":25,"cut":false,"hidden":true,"merged":[[18,3,18,5],[19,3,19,5],[8,3,8,5],[9,3,9,5],[10,3,10,5],[11,3,11,5],[12,3,12,5],[13,3,13,5],[0,2,0,8],[14,3,14,5],[15,3,15,5],[16,3,16,5],[17,3,17,5],[2,3,2,5],[3,3,3,5],[4,3,4,5],[5,3,5,5],[6,3,6,5],[7,3,7,5],[20,3,20,5],[21,3,21,5],[22,3,22,5],[23,3,23,5],[24,3,24,5]]}
[null,null,"Plastic Molding Technical Supplement",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"'1-Program Info'!L22","v":0}]
[]
["Item #","Nexteer Requirement","Supplier Response","Supplier Comments",null,null,"Mitigation Plan","Mitigation Plan Owner","Status\n(Nexteer AQE/SQE)"]
[1,"What are your in house testing abilities (i.e. material analysis and molded part analysis)? Is an outside accredited lab used for any testing that is required?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF($AA$1=\"Yes\",IF(OR(ISBLANK(I4),I4=\"Open\"),\"R\",IF(I4=\"Mitigation Plan Approved\",\"Y\",\"G\")),\"\")","v":""}]
[2,"For Resins and Polymers, are Tier II suppliers certified?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF($AA$1=\"Yes\",IF(OR(ISBLANK(I5),I5=\"Open\"),\"R\",IF(I5=\"Mitigation Plan Approved\",\"Y\",\"G\")),\"\")","v":""}]
[3,"What percent of regrind is used? If the percent is not on the Nexteer drawing, then the proposed percent needs to be evaluated prior to PPAP. How will the regrind material be handled and stored?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[4,"How do you keep track of the quality of the first trial product?  Are first trail samples retained during APQP for later MSA/GR&R ppap purposes?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[5,"Is the environment appropriate in keeping the machine accuracy(vibration, heat, dust, etc.)?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[6,"What is the % of yield rate?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[7,"Is the material and material supplier currently approved for the Nexteer print material spec.?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[8,"Is the process for removing products from the machines automated?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[9,"What is the percentage of in-house versus outsourcing of tooling design and concept?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[10,"How is tooling controlled and maintained(by person in charge of the line or centrally controlled?)",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[11,"Are there a lot of burrs on the product? (relates to insert molding)",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[12,"What is the current condition/status of the equipment?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[13,"Do you have the ability to shape using two or more kinds of materials?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[14,"How is damage to product prevented from ejection? Packaging?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[15,"What are the raw material drying controls to ensure that the material is dry enough? Is the moisture content checked after drying? How is the dryer system set up (i.e. centralized, shared or dedicated)?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[16,"How many materials(compounds) does the supplier handle?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[17,"Are you capable of manufacturing products with inserts?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[18,"Will cavity pressure sensors be implemented for this product at PPAP?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[19,"What type(s) of equipment error-proofing is to be implemented for PPAP?  Please detail.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[20,"For multiple assembly operations, will all processes be fully in place for the initial PPAP submission date?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[21,"Are quick mold change practices utilized?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[22,"What controls or monitoring techniques are in place to ensure that the melt is at the proper temperature in the barrel, at the nozzle, and in the mold cavity?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]

{"sheet":"Powdered Metal","index":27,"n_rows":20,"n_cols":27,"rows_kept":20,"cut":false,"hidden":true,"merged":[[18,3,18,5],[19,3,19,5],[8,3,8,5],[9,3,9,5],[10,3,10,5],[11,3,11,5],[12,3,12,5],[13,3,13,5],[0,2,0,8],[14,3,14,5],[15,3,15,5],[16,3,16,5],[17,3,17,5],[2,3,2,5],[3,3,3,5],[4,3,4,5],[5,3,5,5],[6,3,6,5],[7,3,7,5]]}
[null,null,"Powdered Metal Technical Supplement",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"'1-Program Info'!L27","v":0}]
[]
["Item #","Nexteer Requirement","Supplier Response","Supplier Comments",null,null,"Mitigation Plan","Mitigation Plan Owner","Status\n(Nexteer AQE/SQE)"]
[1,"How do you prevent contamination of powder material in the hopper?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF($AA$1=\"Yes\",IF(OR(ISBLANK(I4),I4=\"Open\"),\"R\",IF(I4=\"Mitigation Plan Approved\",\"Y\",\"G\")),\"\")","v":""}]
[2,"Is there continuous flow of powder from the hopper to the tube and press?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF($AA$1=\"Yes\",IF(OR(ISBLANK(I5),I5=\"Open\"),\"R\",IF(I5=\"Mitigation Plan Approved\",\"Y\",\"G\")),\"\")","v":""}]
[3,"Does the powder shoe receive regular maintenance?  ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[4,"Is there a possibililty that could cause green cracks from press to ejection, to conveyor, to deburr operation?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[5,"At compacting operation how do you that confirm density requirements are met?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[6,"Prior to sintering are there controls in place to minimize or protect against green cracks during part handling, part staging, in process dunnage, etc",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[7,"Is there a method/system to ensure the proper copper wafer or ring is installed and installed correctly?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[8,"If copper infiltration is required, do you have a back up sinter belt",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[9,"How do you control distortion or flatness in the sinter furnace?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[10,"Do you have a recent CQI-9 assessment or similar process certification for the sintering process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[11,"How is flatness controlled?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[12,"How do you control the part density throughout the part thickness?  Is there a process to pull samples for each location?  Is the frequency adequate?  Is there a reaction plan for out of print conditions?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[13,"How do you control the net formed features? ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[14,"Is there a method used to check for green cracks?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[15,"If you perform Magnetic Particle inspection did you verify that the inspector has passed a vision and color blindness test. ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[16,"Do you check for residual magnetism?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[17,"Do you have a method to ensure that no tumbling media is lodged in the part?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]

{"sheet":"Press Fit","index":28,"n_rows":12,"n_cols":27,"rows_kept":12,"cut":false,"hidden":true,"merged":[[8,3,8,5],[9,3,9,5],[10,3,10,5],[11,3,11,5],[0,2,0,8],[2,3,2,5],[3,3,3,5],[4,3,4,5],[5,3,5,5],[6,3,6,5],[7,3,7,5]]}
[null,null," Press Fit Technical Supplement",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"'1-Program Info'!L28","v":0}]
[]
["Item #","Nexteer Requirement","Supplier Response","Supplier Comments",null,null,"Mitigation Plan","Mitigation Plan Owner","Status\n(Nexteer AQE/SQE)"]
[1,"Does error proofing exist for the presence & orientation if applicable for all parts? Look for the error proofing masters and a check sheet for their function.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF($AA$1=\"Yes\",IF(OR(ISBLANK(I4),I4=\"Open\"),\"R\",IF(I4=\"Mitigation Plan Approved\",\"Y\",\"G\")),\"\")","v":""}]
[2,"Does the equipment check and record the press load and displacement  profile for each assembly? Look for the record. If not present then the load and displacement profile must be added for all parts with a severity of 9 or 10. For severities of less than 9 other methods may be used.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF($AA$1=\"Yes\",IF(OR(ISBLANK(I5),I5=\"Open\"),\"R\",IF(I5=\"Mitigation Plan Approved\",\"Y\",\"G\")),\"\")","v":""}]
[3,"Is data for critical dimensions retained for length of program +5 years on customers except for BMW which requires +15 years? Look for stored data by date.If not present for parts with severities of 8, 9 or 10, then it must be added.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[4,"For displacement monitoring how is it calibrated and how often? Look for displacement masters and frequency of checking.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[5,"How is the load cell calibrated and how often? Look for method(another certified load cell) and frequency(100,000 cycles or as suggested from load cell manufacturer) on the contol plan",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[6,"How are defective parts handled? Refer to G-1331 attachment E in the MAPP document.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[7,"Are rejected assemblies reworked? On rejected parts no rework is permitted unless G-1331 Attachment E allows it. Rework must be approved by the Nexteer AQE/SQE.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[8,"If the machine cycle is interrupted are parts rejected? In the case of a cycle interruption the parts are not to be reused unless G-1331 Attachment E allows it. Rework must be approved by the Nexteer AQE/SQE.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[9,"For situations that may involve bearing cracking or peeling during the pressing operation do you use a video camera or other method to monitor the operation?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]

{"sheet":"Projection Welding","index":29,"n_rows":26,"n_cols":27,"rows_kept":26,"cut":false,"hidden":true,"merged":[[7,3,7,5],[24,3,24,5],[25,3,25,5],[14,3,14,5],[15,3,15,5],[16,3,16,5],[17,3,17,5],[18,3,18,5],[19,3,19,5],[0,2,0,8],[20,3,20,5],[21,3,21,5],[22,3,22,5],[23,3,23,5],[8,3,8,5],[9,3,9,5],[10,3,10,5],[11,3,11,5],[12,3,12,5],[13,3,13,5],[2,3,2,5],[3,3,3,5],[4,3,4,5],[5,3,5,5],[6,3,6,5]]}
[null,null,"Projection Welding Technical Supplement",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"'1-Program Info'!L29","v":0}]
[]
["Item #","Nexteer Requirement","Supplier Response","Supplier Comments",null,null,"Mitigation Plan","Mitigation Plan Owner","Status\n(Nexteer AQE/SQE)"]
[1,"Do you have process Limits on the weld current? ( Not just a target value) ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF($AA$1=\"Yes\",IF(OR(ISBLANK(I4),I4=\"Open\"),\"R\",IF(I4=\"Mitigation Plan Approved\",\"Y\",\"G\")),\"\")","v":""}]
[2,"Do you have process limits on the weld time?  (Not just a target value)",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF($AA$1=\"Yes\",IF(OR(ISBLANK(I5),I5=\"Open\"),\"R\",IF(I5=\"Mitigation Plan Approved\",\"Y\",\"G\")),\"\")","v":""}]
[3,"Do you use a weld monitor for the applied power?  ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[4,"Do you use a weld signature with ramp up, min, max and ramp down?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[5,"If set to max power (current) at max time, will it create a burn through condition?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[6,"Is the electrode design documented on a tooling print?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[7,"Is the electrode replacement / resurfacing tied to specific number of welds?  (10,000 is a good starting point if nothing else is known)",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[8,"Is the position of the component nests and weld fixtures controlled within limits?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[9,"Are component nests and weld fixtures documented on tooling prints?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[10,"Do you use visual scoring or equivalent for the heat affected zone?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[11,"Is there a nondestructive method to view both sides of the weld?  ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[12,"Is a weld section analysis done at set up and every hour there after?  ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[13,"Is there an in-process gauge to check the as welded position of the subassembly?   ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[14,"Do you maintain an FTQ chart for weld rejects?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[15,"Are FTQ Alarm limits set to \"1\" reject piece for non-chronic failures?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[16,"Do you routinely do tear down analysis of good parts looking for variation?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[17,"If the welded assembly carries fluid, is the subassembly 100% leak tested?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[18,"Is the leak test done prior to plating or coating ?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[19,"Do you have a divisional technical center or product development center with additional resources?  If so, what types of equipment and testing capabilities do you have and what types of technical personnel do you have?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[20,"Explain what you define as a “lot” of material for the various areas of their process (incoming lot of material, lot of heat treat, etc).",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[21,"Do you currently produce any structural components for Nexteer or other customers?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[22,"What types of error proofing are used?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[23,"Do you have a CQI-15 welding assessment?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]

{"sheet":"Rubber","index":30,"n_rows":20,"n_cols":27,"rows_kept":20,"cut":false,"hidden":true,"merged":[[18,3,18,5],[19,3,19,5],[8,3,8,5],[9,3,9,5],[10,3,10,5],[11,3,11,5],[12,3,12,5],[13,3,13,5],[0,2,0,8],[14,3,14,5],[15,3,15,5],[16,3,16,5],[17,3,17,5],[2,3,2,5],[3,3,3,5],[4,3,4,5],[5,3,5,5],[6,3,6,5],[7,3,7,5]]}
[null,null,"Rubber Technical Supplement",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"'1-Program Info'!L30","v":0}]
[]
["Item #","Nexteer Requirement","Supplier Response","Supplier Comments",null,null,"Mitigation Plan","Mitigation Plan Owner","Status\n(Nexteer AQE/SQE)"]
[1,"Who will be mixing the rubber material and at what location? Are the curatives added to the compound at the molding site?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF($AA$1=\"Yes\",IF(OR(ISBLANK(I4),I4=\"Open\"),\"R\",IF(I4=\"Mitigation Plan Approved\",\"Y\",\"G\")),\"\")","v":""}]
[2,"What is the traceability system that is used from the mixing process to the shipping of the final product to the customer?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF($AA$1=\"Yes\",IF(OR(ISBLANK(I5),I5=\"Open\"),\"R\",IF(I5=\"Mitigation Plan Approved\",\"Y\",\"G\")),\"\")","v":""}]
[3,"Do you have a test facility for rubber (both raw and finished material)? What type of testing is done? What is the frequency of testing?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[4,"Do you have the ability to check parts for mechanical properties (hardness, elongation, modulus, etc.) at the manufacturing site?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[5,"Do you have equipment to check the rubber parts for IRHDM hardness? (Required when part section is 3mm or less)",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[6,"Is there a shelf life of the material?  Also explain control of material expiration and how you follow the FIFO system for this material.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[7,"What kind of error proofing is in place to make sure that right material/ ingredient is used?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[8,"What type of molding process will be used (i.e. injection molding, compression molding, etc)? If compression molding, will loading boards be used?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[9,"How do you eliminate voids/burns/excessive flash?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[10,"What kind of controls are in place to alert the operator should there be excessive temperature variation in the mold?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[11,"Are cleaning and other PM work done in house? If not where?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[12,"Do you utilize a quick tool change over process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[13,"How do you deflash the parts?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[14,"Do you have equipment error proofing installed for the initial PPAP run through production?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[15,"Does the proposed compound flow well in the tool?  Is the material sensitive to scorching?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[16,"Can the compound ingredients be obtained from more than one source?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[17,"Does this part require a post cure operation?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]

{"sheet":"Squeeze Cast","index":31,"n_rows":37,"n_cols":27,"rows_kept":37,"cut":false,"hidden":true,"merged":[[13,3,13,5],[2,3,2,5],[3,3,3,5],[4,3,4,5],[5,3,5,5],[6,3,6,5],[7,3,7,5],[30,3,30,5],[31,3,31,5],[20,3,20,5],[21,3,21,5],[22,3,22,5],[23,3,23,5],[24,3,24,5],[25,3,25,5],[0,2,0,8],[26,3,26,5],[27,3,27,5],[28,3,28,5],[29,3,29,5],[14,3,14,5],[15,3,15,5],[16,3,16,5],[17,3,17,5],[18,3,18,5],[19,3,19,5],[8,3,8,5],[9,3,9,5],[10,3,10,5],[11,3,11,5],[12,3,12,5],[32,3,32,5],[33,3,33,5],[34,3,34,5],[35,3,35,5],[36,3,36,5]]}
[null,null,"Squeeze Cast Technical Supplement",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"'1-Program Info'!L33","v":0}]
[]
["Item #","Nexteer Requirement","Supplier Response","Supplier Comments",null,null,"Mitigation Plan","Mitigation Plan Owner","Status\n(Nexteer AQE/SQE)"]
[1,"What alloys do you typically cast and heat treat?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF($AA$1=\"Yes\",IF(OR(ISBLANK(I4),I4=\"Open\"),\"R\",IF(I4=\"Mitigation Plan Approved\",\"Y\",\"G\")),\"\")","v":""}]
[2,"How is charge material, re-melt and different alloys segregated?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF($AA$1=\"Yes\",IF(OR(ISBLANK(I5),I5=\"Open\"),\"R\",IF(I5=\"Mitigation Plan Approved\",\"Y\",\"G\")),\"\")","v":""}]
[3,"How is incoming material checked? Is it certified?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[4,"What type of melting furnace / process is used?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[5,"How is metal transferred to holding furnace at squeeze cast machines (ladle, launder, etc.)?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[6,"How is chemistry checked at melting furnace and squeeze cast machines? What frequency and is it SPC charted?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[7,"How is microstructure checked? Is the lab and operator(s) certified?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[8,"How are mechanical properties checked? Are test bars cast or machined? Is data stored and readily available?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[9,"How are casting lots defined (hours, pieces, shift)?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[10,"How is the melt de-gassed? How and when is density checked?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[11,"What tonnage squeeze cast machine will be used? What type horizontal or vertical / cold or hot chamber? Is it fully automated such as die lube and casting extraction and trim? If not automated is die lube manual, fixed manifold or flexible nozzles? Are castings air cooled or quenched?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[12,"How is metal transferred to squeeze cast machine shot sleeve (ladle, pump, etc.)? What is done to minimize inclusions?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[13,"What is max. shot intensification pressure and cavity pressure?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[14,"How is biscuit length controlled?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[15,"What type of die lubricant is used? What will be done to prevent die lube inclusions? Do you plan on a fixed lube manifold? Is the die lube abrasive and if yes what controls will be in place to monitor nozzle wear?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[16,"Do you have squeeze pin capability? Will it be applied to this part?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[17,"Are dies designed and built in house or outside?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[18,"Do you have tooling layout, casting layout and inspection capability using math data and 2D drawings? What type of CMM is used?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[19,"What die cavity material is used?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[20,"How many cavities are planned and number of slides and core pulls?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[21,"What casting identification will be on the part (cavity number, shift, date etc.)?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[22,"Do you have die fill simulation capability in house or outside? Will it be applied to this part?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[23,"Are gate and vent locations defined?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[24,"What type of die cooling system is used (water, oil or combined)? If water is used is it treated? What type of die temperature methods / controls are used?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[25,"How is tooling controlled? What are the typical number of shots for inspection, re-furbish and new? How was replacement dies quoted?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[26,"Do you have x-ray capability in house or outside? Is it certified? Is it film, digital or real time?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[27,"Do you have heat treat capability in house or outside? Do you have a metallurgist on site?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[28,"What studies have been done to optimize mechanical properties? What is the audit frequency and part selection plan? What error proofing is in place for each step in the heat treat process?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[29,"What traceability is used for heat treat lots. What size are lots?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[30,"How often is the temperature profile of the furnaces checked?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[31,"Do you have die penetrant capability such as Zyglo?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[32,"Do you have shot blast capability? Was it included in the quote?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[33,"Do you have leak test capability (air decay, water dunk)?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[34,"Do you have impregnation capability? Is it planned for this part and if yes why?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]

{"sheet":"Stamping 1 of 2","index":32,"n_rows":28,"n_cols":27,"rows_kept":28,"cut":false,"hidden":true,"merged":[[7,3,7,5],[2,3,2,5],[3,3,3,5],[4,3,4,5],[5,3,5,5],[6,3,6,5],[9,3,9,5],[10,3,10,5],[11,3,11,5],[12,3,12,5],[13,3,13,5],[26,3,26,5],[27,3,27,5],[0,2,0,8],[20,3,20,5],[21,3,21,5],[22,3,22,5],[23,3,23,5],[24,3,24,5],[25,3,25,5],[14,3,14,5],[15,3,15,5],[16,3,16,5],[17,3,17,5],[18,3,18,5],[19,3,19,5],[8,3,8,5]]}
[null,null,"Stamping Technical Supplement",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"'1-Program Info'!L34","v":0}]
[]
["Item #","Nexteer Requirement","Supplier Response","Supplier Comments",null,null,"Mitigation Plan","Mitigation Plan Owner","Status\n(Nexteer AQE/SQE)"]
[1,"Do you use a single or progressive die?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF($AA$1=\"Yes\",IF(OR(ISBLANK(I4),I4=\"Open\"),\"R\",IF(I4=\"Mitigation Plan Approved\",\"Y\",\"G\")),\"\")","v":""}]
[2,"Is the Die a multiple part out Die (ie. Two parts per stroke)?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF($AA$1=\"Yes\",IF(OR(ISBLANK(I5),I5=\"Open\"),\"R\",IF(I5=\"Mitigation Plan Approved\",\"Y\",\"G\")),\"\")","v":""}]
[3,"In the multiple part out die, is the part marked so that you know which position the part is from inside the die?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[4,"What is the press tonnage and how many of that size are in the  facility?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[5,"What variable gaging will be used?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[6,"What is your contingency plan when the machines/presses break down?  Will the replacement press be bigger?  Smaller?  Will they plan to PPAP it as a back-up?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[7,"Will you keep the first and last piece and web until the next run?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[8,"Do you have the ability to contain parts properly until the batch is \"certified\"?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[9,"Discuss the direction of the punching in the die and in the tapping operation if applicable. Will burrs be an issue?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[10,"How will sharp edges be addressed?  If parts are deburred is bending a potential?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[11,"Do current products have a lot of burr issues? ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[12,"How many different kinds of products can be produced on the same line?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[13,"What % of your products are welded assemblies? What % are stampings only? ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[14,"If welding is not performed, why not?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[15,"Is the stamping process of the material fully understood and controlled? How is the cutting edges maintained?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[16,"How do you keep track of the quality of the first trial product?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[17,"How and what do you inspect for incoming materials?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[18,"Is the environment appropriate in keeping the machine accuracy(vibration, heat, dust, etc.)?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[19,"What is the typical % of yield rate?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[20,"Where do you buy their raw materials?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[21,"Is the process for removing products from the machines automated?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[22,"What is the percentage of in-house versus outsourcing of tooling design and concept?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[23,"How is tooling controlled and maintained(by person in charge of the line or centrally controlled)?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[24,"Where do you buy your equipment? ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[25,"What is the current condition of your equipment?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]

{"sheet":"Stamping 2 of 2","index":33,"n_rows":27,"n_cols":8,"rows_kept":27,"cut":false,"hidden":true,"merged":[[26,2,26,7],[4,2,4,7],[16,2,16,7],[19,2,19,7],[5,2,5,3],[6,2,6,3],[7,2,7,3],[8,2,8,3],[9,2,9,3],[10,2,10,3],[11,2,11,3],[12,2,12,3],[13,2,13,3],[20,2,20,7],[24,2,24,7]]}
[]
[]
["STAMPING  GAGE  &  PROCESSING  GUIDELINE"]
[null,"KPC’s, QCI’s, and QCL's "]
[null,null,"è  Supplier needs to recommend reduced tolerance attribute gages for process control with timing and any comments:"]
[null,null,"Gage Description",null,null,"Leadtime (wks)",null,"Comments"]
[]
[]
[]
[]
[]
[]
[]
[]
[]
[null,"Tooth Forms"]
[null,null,"è  Comparator checking method required at 75% of tolerance "]
[]
[null,"Processing Note "]
[null,null,"è   If heat treating is required for a given component then green state process monitoring and post heat treat process monitoring is required in the format of full SPC charting."]
[]
["DIE SENSORING GUIDELINE"]
[]
[null,"KPC’s, QCI’s, QCL's and Pass-Thru Features"]
[null,null,"è   In die sensoring proposals are preferred prior to the technical review in order to determine the best cost effective method. In die sensoring proposals are required to be submitted to and approved by the Nexteer AQE prior to the award of business."]
[]
[null,null,"è   Concept die strip layouts are required to be submitted to and approved by the Nexteer AQE prior to technical review. The die strip diagram shall demonstrate how the datum structure is translated from the print to the die, and illustrate where the severity ≥ 7 characteristics are formed."]

{"sheet":"Steel Quality","index":34,"n_rows":35,"n_cols":27,"rows_kept":35,"cut":false,"hidden":true,"merged":[[2,3,2,5],[3,3,3,5],[4,3,4,5],[5,3,5,5],[6,3,6,5],[13,3,13,5],[14,3,14,5],[15,3,15,5],[32,3,32,5],[7,3,7,5],[8,3,8,5],[9,3,9,5],[10,3,10,5],[11,3,11,5],[16,3,16,5],[18,3,18,5],[19,3,19,5],[20,3,20,5],[21,3,21,5],[33,3,33,5],[0,2,0,8],[1,2,1,8],[34,0,34,8],[27,3,27,5],[28,3,28,5],[29,3,29,5],[30,3,30,5],[31,3,31,5],[22,3,22,5],[23,3,23,5],[24,3,24,5],[25,3,25,5],[26,3,26,5],[17,3,17,5],[12,3,12,5]]}
[null,null,"Steel Quality Technical Supplement",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"'1-Program Info'!L35","v":0}]
[null,null,"for conformance to Material Specification 33200011"]
["Item #","Nexteer Requirement","Supplier Response","Supplier Comments",null,null,"Mitigation Plan","Mitigation Plan Owner","Status\n(Nexteer AQE/SQE)"]
[1,"Who is the supplier of the raw steel and their location? If there are multiple suppliers list them all and if each supplier has multiple locations list all that apply.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF($AA$1=\"Yes\",IF(OR(ISBLANK(I4),I4=\"Open\"),\"R\",IF(I4=\"Mitigation Plan Approved\",\"Y\",\"G\")),\"\")","v":""}]
[2,"Do you understand that any changes in the steel manufacturing process requires a Supplier Change Request (SCR) to Nexteer Supplier Quality through the Supplier website? Refer to Nexteer.com -> Suppliers to review the Nexteer Supplier Requirements (NSR) in the section \"Doing Business with Nexteer\". Refer to the Change Management of the NSR for further information.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF($AA$1=\"Yes\",IF(OR(ISBLANK(I5),I5=\"Open\"),\"R\",IF(I5=\"Mitigation Plan Approved\",\"Y\",\"G\")),\"\")","v":""}]
[3,"What is the type of furnace used? Look for EAF, BOF, etc.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[4,"Is scrap used in the melting furnace? If yes, what % used is scrap? What are the scrap quality types used? Scrap quality types are type I and type II.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[5,"Is the heat number control in place? Check the process control plan.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[6,"Is secondary melting practiced? Look for VAR or ESR.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[7,"How is one heat of material defined? Look for the total weight.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[8,"Is this material deoxidized? If yes, what is the primary de-oxidizing element(Al or Si)? What oxygen levels(ppm) are typical of this grade? Generally oxygen levels are less than 25 ppm for everyting except for axle bar and gear steel which should be less than 20 ppm and bearings should be less than 12 ppm.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[9,"Is degassing performed for ths material? If yes, what is the degassing type?  What is the degassing time(minutes) and vacuum level(tor)? Look for degassing types of RH, VTD, etc.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[10,"What casting method is used to produce the material? Look for continuous or an ingot process.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[11,"What is the reduction ratio between the as cast size and final size? Should be 8:1 minimum.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[12,"How is the liquid metal protected from the atomsphere during the manufacturing process? Is the ladle to tundish transfer shrouded? If yes, with what? Is the tundish to mold transfer shrouded? If yes, with what? Typical shrouding is a combination of ceramic and gas.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[13,"How are heat numbers segregated when consecutive heats are cast? Look for what length is cut.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[14,"Are any dams, wiers, baffles, stops employed in the tundish? If yes, which ones? Some features should be used in the tundish, if nothing is used need explanation as to why not?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[15,"What is the tundish size (weight) and residence time (seconds or minutes)?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[16,"What is the minimum superheat temperature required between ladle tap temperature and the steel liquidus temperature? Should be controlled such that no additional heat is added after the Ladle Furnace, no reheating at the caster is permitted",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[17,"Is mold oscillation practiced? If yes, what is the control method? Control method should be fixed or dynamic control by computer system",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[18,"Is electromagnetic stirring practiced? Required to be yes",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[19,"How is the casting speed monitored and controlled? Should be computer controlled and monitored.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[20,"How is the solidifying billet/bloom cooled? Should have several sections of water sprays, controls in place to ensure all sprays are on and working as expected",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[21,"How is slag entrapment in the cast product prevented? Vortex detection is preferred, other methods are allowed such as UT inspection of finished products or controlling the liquid levels to ensure no vortexing.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[22,"What is the typical Mn:S ratio (Ref. Section 6.2). 30:1 minimum for forgings, higher numbers are preferred.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[23,"What is the grain refining method? And how is it measured? (Ref. Section 6.3). Method can be Aluminum or microalloy (V, Nb, Ti), measured via apparent, McQuaid-Ehn or other austenitic methods.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[24,"If hardenability is required how is it measured? (Ref. Section 6.4). Jominy or calculated",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[25,"What are typical macroetch results for this grade? (Ref. Section 6.5). 3S2R2C or better, lower numbers are better results ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[26,"What are the typical microcleanliness results? (Ref. Section 6.5) See tables in 33200011 for expected results, again lower numbers are better.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[27,"How is decarburization controlled? (Ref. Section 6.7) Preferred answer would be control over the reheat furance time and rolling schedule.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[28,"Does your NDT process have the abililty to detect the maximum allowable discontinuity sizes given for this product? (Ref. Section 6.8) If yes, probabilty of detection data for support is preferred.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[29,"What are the detection limits for each NDT method used? (Ref Section 6.8) Example: For ultrasonic: size detectable is 0.4mm x 12.7 mm, for eddy current, depth detectable is 0.25 mm.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[30,"Does this material have a special quality requirement? (Ref Section 7). ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
[31,"Are any additional measures being taken to ensure this quality level is met?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,""]
["Note: For any non conformances to this survey please request exceptions form X-3484b from the Nexteer AQE.  After filling out the form, submit the completed form to the Nexteer AQE for review and approval."]