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[]
["Process Audit Review Guidelines and Instructions"]
[]
[null,"The intent of this form is:"]
[null,"A)","Verify Process Conformance of a Supplier to the Process Flow & Production Control Plan."]
[null,"B)","Understand and identify open issues and set action plans."]
[null,"C)","Understand part risk assessment and impact to Nexteer."]
[null,"D)","Develop action plans and due dates for open items using the Process Audit as a continuous improvement tool."]
[]
["1)","Delivery of Forms and Timing Requirements."]
[null,"A)","Supplier will be notified of the Process Audit two weeks in in advance."]
[null,"B)","Supplier will be issued the Process Audit form at the time of request. Form can also be found on the Nexteer Supplier portal."]
[null,"C)","Supplier should return completed Process Audit  assessment to Nexteer contact one week prior to on site assessment."]
[null,"D)","Nexteer may require the Process Audit assessment to be completed on-site."]
[]
["2)","Supplier Responsibility:"]
[null,"A)","Complete Check Sheet Expanded Form"]
[null,null,"a)","To answer each question, consider the information contained within the PFMEA, PFD & PCP."]
[null,null,"b)","Complete Process Audit Check Sheet in its entirety. For Section 4 (In-Process Specifics) include as many processes as are applicable to the part being audited. The check sheet is to include: actual results, supporting documents, date verified by Supplier, and Supplier judgment of rating."]
[null,null,"c)","Supplier Judgment of readiness for each question should be based on the following criteria:"]
[null,null,null,"G","OK = Production - All Requirements Met"]
[null,null,null,"Y","C/A = Corrective Actions Required to Meet Production Requirements"]
[null,null,null,"R","Unacceptable = Immediate Action Is Required - No System - Parts Do Not Meet Design Intent."]
[null,null,null,"N/A","Check Item is not applicable"]
[null,null,"d)","Prior to audit Supplier should send Nexteer contact copies of the following documents: Process Flow Diagram, control plan, and PFMEA."]
[null,"B)","Process Audit Cover Sheet Form"]
[null,null,"a)","Supplier should fill out all information as good as possible."]
[null,null,"b)","Supplier should grade each of the 14 Process Check Items per the Supplier Evaluation Rating color system as shown on the Process Audit Cover Sheet Form."]
[null,null,"c)","In the \"Actual Results From Evaluation\" column, a brief description of all yellow issues needs to be entered for each section. "]
[]
["3)","Nexteer Responsibility:"]
[null,"A)","Nexteer assessor will make determination if audit will be completed on-site."]
[null,"B)","Become familiar with Supplier manufacturing process."]
[null,null,"a)","Review Operator Documentation on Production Floor"]
[null,null,null,"-","Operator Instructions"]
[null,null,null,"-","Machine Setup Documents"]
[null,null,null,"-","Gauging Instructions"]
[null,null,null,"-","Process Flow (Walk through in manufacturing cell)"]
[null,null,null,"-","Control Plan (Walk through in manufacturing cell)"]
[null,null,null,"-","Review Process Audit Supplier Check Sheet items of concern."]
[null,"C)","Process Audit Check Sheet Review"]
[null,null,"a)","Review Check Sheet completed by the Supplier.  Markup any items you feel were not accurately evaluated."]
[null,"D)","Conduct Run-At-Rate"]
[null,null,"a)","Review overall process capacity."]
[null,null,"b)","Focus on critical path cycle times and dig deeper. On critical path items consider the following:"]
[null,null,null,"-","Setup, operator loading, handling, machining, inspection, and packout time."]
[null,null,"c)","Look at operations to see if cycle times are machine controlled or operator controlled."]
[null,null,null,"-","Operator controlled operations are dependent on the skill level of the operator."]
[null,null,null,null,"In these cases you should consider recording the cycle times of several operators."]
[null,null,"d)","Consider the availability of equipment for shared resources. Also consider setup and changeover times."]
[null,"D)","Process Audit Cover Sheet Form"]
[null,null,"a)","Review cover sheet scoring supplied by Supplier.  Make changes to scores and status comments as necessary."]
[null,null,"b)","Review \"Critical Open Issues and Corrective Actions\", add or delete as required. Please note that only the first 13 red coded issues will automatically appear on the cover sheet. You will need to look through the document to determine if there are more than that."]
[null,null,"c)","Complete the summary section based on results of audit."]
[null,null,"d)","Evaluate production process based on audit findings."]
[null,"E)","Conduct Formal Review of Results With Supplier"]
[null,null,"a)","Setup a formal review with the Supplier's upper management and Process Audit assessment team."]
[null,null,"b)","Review open issues list and assign person responsible and completion dates for each open item."]
[null,null,"c)","Schedule follow-up meetings, visits, or conference calls as required until all issues are resolved."]
[null,"F)","Distribute Results to Nexteer Team."]
[null,null,"a)","Forward copy of completed Process Audit documentation to the appropriate persons in:  Purchasing, Supply Chain, Engineering, Program Management, and appropriate plant contacts."]
[null,null,"b)","File copy of completed Process Audit in the Parts Management Database."]

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[]
["Date","Revision","Changes"]
["2012-10-01",1,"Initial Release"]
["2012-12-12",2,"-Corrected \"Red Issues\" button on Cover Sheet\n-Added Scoring to Cover Sheet to show number of R,Y,G items in each section, as well as overall R,Y,G items\n-Corrected security settings on certain fields\n-Eliminate Question 12.13 as it is a duplicate with question 12.09\n-\"Issue Description\" changed to \"Evidence\" on all affected tabs\n-Section 13 merged with Section 10\n-Eliminate \"Supporting Documents\" columns on Check Sheet Expanded tab\n-Changed Radar graph to a bar graph on Cover Sheet\n-Corrected macro to pull Red Issues correctly on Cover Sheet"]
["2013-03-08",3,"-Added questions to section 4.13 concerning resin moisture sensitivity.\n-Updated question & verification cells on question 4.6.10\n-Updated verification cells on questions 7.06 & 7.07\n-Updated question cells on questions 10.08 & 10.10\n-Eliminated question 4.23.2\n-Resolved macro error issue\n-Included section number on macro pull of red issues, including a hyperlink to allow user to click to the issue\n-Expanded \"Issue\" cell to allow for 580 characters as well as wrapping on two lines.\n-Added date to issues list to know when the list was created\n-Defaulted all of section 4 items to \"N/A\" to ensure macro works correctly when a specific audit is not performed"]
["2014-06-03",4,"-Resolved formula problems on Section 4 in Check Sheet Expanded"]
["2016-09-22",5,"-Corrected macro error that was not adding Section 4 Red Items to Open Issues list on Cover Page\n-Removed comment on Instructions tab that pointed users to Covisint Supplier Portal."]

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[null,"Nexteer Supplier Process/Production Readiness Audit Cover Sheet ",null,null,null,null,null,null,null,null,"File Name"]
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[null,null,null,"Supplier Name:",null,null,null,null,null,null,null,null,null,"QUALITY MANAGER",null,null,"PLANT MANAGER",null,null,null,"NEXTEER ASSESSOR",null,null,null,"Production Ready",null,null,null,null,null,1,{"$f":"IF(VLOOKUP(AF$2,$AA$7:$AC$19,2,FALSE)>=$AE3,3,0)","v":3},{"$f":"IF(AF3=3,0,3)","v":0},{"$f":"IF(VLOOKUP(AH$2,$AA$7:$AC$19,2,FALSE)>=$AE3,3,0)","v":3},{"$f":"IF(AH3=3,0,3)","v":0},{"$f":"IF(VLOOKUP(AJ$2,$AA$7:$AC$19,2,FALSE)>=$AE3,3,0)","v":3},{"$f":"IF(AJ3=3,0,3)","v":0},{"$f":"IF(VLOOKUP(AL$2,$AA$7:$AC$19,2,FALSE)>=$AE3,3,0)","v":3},{"$f":"IF(AL3=3,0,3)","v":0},{"$f":"IF(VLOOKUP(AN$2,$AA$7:$AC$19,2,FALSE)>=$AE3,3,0)","v":3},{"$f":"IF(AN3=3,0,3)","v":0},{"$f":"IF(VLOOKUP(AP$2,$AA$7:$AC$19,2,FALSE)>=$AE3,3,0)","v":3},{"$f":"IF(AP3=3,0,3)","v":0},{"$f":"IF(VLOOKUP(AR$2,$AA$7:$AC$19,2,FALSE)>=$AE3,3,0)","v":3},{"$f":"IF(AR3=3,0,3)","v":0},{"$f":"IF(VLOOKUP(AT$2,$AA$7:$AC$19,2,FALSE)>=$AE3,3,0)","v":3},{"$f":"IF(AT3=3,0,3)","v":0},{"$f":"IF(VLOOKUP(AV$2,$AA$7:$AC$19,2,FALSE)>=$AE3,3,0)","v":3},{"$f":"IF(AV3=3,0,3)","v":0},{"$f":"IF(VLOOKUP(AX$2,$AA$7:$AC$19,2,FALSE)>=$AE3,3,0)","v":3},{"$f":"IF(AX3=3,0,3)","v":0},{"$f":"IF(VLOOKUP(AZ$2,$AA$7:$AC$19,2,FALSE)>=$AE3,3,0)","v":3},{"$f":"IF(AZ3=3,0,3)","v":0},{"$f":"IF(VLOOKUP(BB$2,$AA$7:$AC$19,2,FALSE)>=$AE3,3,0)","v":3},{"$f":"IF(BB3=3,0,3)","v":0},{"$f":"IF(VLOOKUP(BD$2,$AA$7:$AC$19,2,FALSE)>=$AE3,3,0)","v":3},{"$f":"IF(BD3=3,0,3)","v":0},{"$f":"IF(VLOOKUP(BF$2,$AA$7:$AC$19,2,FALSE)>=$AE3,3,0)","v":{"$error":"#N/A"}},{"$f":"IF(BF3=3,0,3)","v":{"$error":"#N/A"}}]
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[null,"No.",null,"Parts Name","Parts Number","Drawing Revision",null,null,null,null,null,"Y =",{"$f":"COUNTIF('Check Sheet Expanded'!$L$237:$N$251,\"Y\")","v":0}]
[null,null,null,null,null,null,null,null,null,null,null,"G =",{"$f":"COUNTIF('Check Sheet Expanded'!$L$237:$N$251,\"G\")","v":0}]
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[null,null,null,null,null,null,null,null,null,null,null,"G =",{"$f":"COUNTIF('Check Sheet Expanded'!$L$255:$N$267,\"G\")","v":0}]
[null,null,null,null,null,null,null,null,null,null,null,"R =",{"$f":"SUM(M48,M45,M42,M39,M36,M33,M30,M27,M24,M21,M18,M15,M12)","v":0}]
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[]
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[null,2]
[null,3]
[null,4]
[null,5]
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[null,8]
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[]
[null,null,null,null,null,"Issues List previously updated:"]
[null,"Previous Run Historical Issues",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"When"]
[null,"No.","Issue #","Historical Red Issue",null,null,null,null,null,null,null,null,null,null,null,null,"Temporary Corrective Actions",null,null,"Permanent Corrective Actions",null,"Responsible","Temp CA","Perm CA"]
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[null,2]
[null,3]
[null,4]
[null,5]
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[null,13]

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["Supplier Name:                                                                                                               ",{"$f":"'Cover Sheet'!E3","v":0},null,null,null,null,null,null,null,null,null,"G","OK",null,"G",{"$f":"COUNTIF($L$8:$N$19,\"G\")","v":0},{"$f":"COUNTIF($L$23:$N$27,\"G\")","v":0},{"$f":"COUNTIF($L$34:$N$55,\"G\")","v":0},null,{"$f":"COUNTIF($L$137:$N$144,\"G\")","v":0},{"$f":"COUNTIF($L$148:$N$154,\"G\")","v":0},{"$f":"COUNTIF($L$158:$N$168,\"G\")","v":0},{"$f":"COUNTIF($L$172:$N$180,\"G\")","v":0},{"$f":"COUNTIF($L$185:$N$198,\"G\")","v":0},{"$f":"COUNTIF($L$204:$N$217,\"G\")","v":0},{"$f":"COUNTIF($L$229:$N$233,\"G\")","v":0},{"$f":"COUNTIF($L$237:$N$248,\"G\")","v":0},{"$f":"COUNTIF(#REF!,\"G\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($L$255:$N$267,\"G\")","v":0}]
["Parts Evaluated:                                                                                                              ",{"$f":"CONCATENATE('Cover Sheet'!E47,'Cover Sheet'!E48,'Cover Sheet'!E49,'Cover Sheet'!E50,'Cover Sheet'!E51)","v":""},null,null,null,null,null,null,null,null,null,"Y","C/A REQUIRED",null,"R",{"$f":"COUNTIF($L$8:$N$19,\"R\")","v":0},{"$f":"COUNTIF($L$23:$N$27,\"R\")","v":0},{"$f":"COUNTIF($L$34:$N$55,\"R\")","v":0},null,{"$f":"COUNTIF($L$137:$N$144,\"R\")","v":0},{"$f":"COUNTIF($L$148:$N$154,\"R\")","v":0},{"$f":"COUNTIF($L$158:$N$168,\"R\")","v":0},{"$f":"COUNTIF($L$172:$N$180,\"R\")","v":0},{"$f":"COUNTIF($L$185:$N$198,\"R\")","v":0},{"$f":"COUNTIF($L$204:$N$217,\"R\")","v":0},{"$f":"COUNTIF($L$229:$N$233,\"R\")","v":0},{"$f":"COUNTIF($L$237:$N$248,\"R\")","v":0},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($L$255:$N$267,\"R\")","v":0}]
["Program",{"$f":"'Cover Sheet'!E2","v":0},null,null,null,null,null,null,null,null,null,"R","Unacceptable",null,"Y",{"$f":"COUNTIF($L$8:$N$19,\"Y\")","v":0},{"$f":"COUNTIF($L$23:$N$27,\"Y\")","v":0},{"$f":"COUNTIF($L$34:$N$55,\"Y\")","v":0},null,{"$f":"COUNTIF($L$137:$N$144,\"Y\")","v":0},{"$f":"COUNTIF($L$148:$N$154,\"Y\")","v":0},{"$f":"COUNTIF($L$158:$N$168,\"Y\")","v":0},{"$f":"COUNTIF($L$172:$N$180,\"Y\")","v":0},{"$f":"COUNTIF($L$185:$N$198,\"Y\")","v":0},{"$f":"COUNTIF($L$204:$N$217,\"Y\")","v":0},{"$f":"COUNTIF($L$229:$N$233,\"Y\")","v":0},{"$f":"COUNTIF($L$237:$N$248,\"Y\")","v":0},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($L$255:$N$267,\"Y\")","v":0}]
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[null,"Receiving Inspection ",null,null,null,null,null,null,null,"When",null,"JUDGEMENT",null,null,null,{"$f":"COUNTA(B8:B19)","v":11},{"$f":"COUNTA(B23:B30)","v":7},{"$f":"COUNTA(B34:B55)","v":21},null,{"$f":"COUNTA(B137:B144)","v":7},{"$f":"COUNTA(B148:B154)","v":6},{"$f":"COUNTA(B158:B168)","v":10},{"$f":"COUNTA(B172:B180)","v":9},{"$f":"COUNTA(B185:B198)","v":13},{"$f":"COUNTA(B204:B217)","v":14},{"$f":"COUNTA(B229:B233)","v":4},{"$f":"COUNTA(B237:B248)","v":12},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(B255:B267)","v":12}]
[1,"Question","Verify ","Evidence",null,null,"Temporary Corrective Action Plan","Permanent Corrective Action Plan","Responsible (Name)","Temp CA Date","Perm CA Date","(G/Y/R or N/A)"]
[1.01,"Is the correct part raw material being used?","Material Cert. Sheets, (Dwg. versus actual material code #)",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(L8=\"G\",3,IF(L8=\"Y\",2,IF(L8=\"R\",1,\"*\")))","v":"*"}]
[1.02,"Is there lot control for all raw materials?","Heat #/Date\nVerify label has lot control and Quality signature",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(L9=\"G\",3,IF(L9=\"Y\",2,IF(L9=\"R\",1,\"*\")))","v":"*"}]
[1.03,"As per the control plan, are dimensional checks being done? Recorded?","Verify Receiving Inspection Data Sheet for compliance to the work instruction",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[1.04,"Are parts/materials being used on a First In First Out (FIFO) basis?","Verify the storage method supports FIFO.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[1.05,"Are non-conforming materials placed in a quarantine area?","Confirm hold area is identified, marked in red, secured, and large enough to hold all quarantined material.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[1.06,"Are all gauges calibrated?","Check calibration system & verify dates on gauge calibration tags.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[1.07,"What is the frequency of gage calibration?","Check calibration system",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[1.08,"Are customer supply part design changes confirmed?","Confirm customer change management procedure is followed",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[1.0900000000000001,"Is incoming material packaging adequate to protect product quality","Verify packaging protects the product",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[1.1000000000000001,"Is there a procedure to manage sub-tier suppliers?","Look for the procedure and evidence that it is being done.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[1.1100000000000001,"Is raw material stored in proper conditions ?","Consider the temperature, humidity & storage duration.\n",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[1.1200000000000001,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*",{"$f":"IF(AND(AD8=\"*\",AD9=\"*\",AD10=\"*\",AD11=\"*\",AD12=\"*\",AD13=\"*\",AD14=\"*\",AD15=\"*\",AD16=\"*\",AD17=\"*\",AD18=\"*\",AD19=\"*\"),\"*\",MIN(AD8:AD19))","v":"*"}]
[]
[null,"In-process Parts/Materials  ",null,null,null,null,null,null,null,"When",null,"JUDGEMENT"]
[2,"Question","Verify ","Evidence",null,null,"Temporary Corrective Action Plan","Permanent Corrective Action Plan","Responsible (Name)","Temp CA Date","Perm CA Date","(G/Y/R or N/A)"]
[2.0099999999999998,"Are the In-process materials in an appropriate area? Mixing concerns?","Check production area for potential mixing situations.\n",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(L23=\"G\",3,IF(L23=\"Y\",2,IF(L23=\"R\",1,\"*\")))","v":"*"}]
[2.02,"Are set-up parts removed from process before production start?","Verify set up parts disposition to eliminate the potential of mixing with production parts",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[2.0299999999999998,"Does the documented flow meet the actual flow as defined in the process flow diagram?","Compare actual process with the control plan. Look for hidden factories.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[2.04,"Does the material handling process prevent part damage?","Verify that all material handling situations prevent part damage.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[2.0499999999999998,"Is there potential for contamination from foreign material?","Verify FMEA and control plan for prevention of contamination.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[2.06,"Parts bins have correct part number label","Visual check.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[2.0699999999999998,"Plan for first off parts exists and is followed","Check Control Plan and job instructions. Check reaction plan",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[2.08,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*",{"$f":"IF(AND(AD23=\"*\",AD24=\"*\",AD25=\"*\",AD26=\"*\",AD27=\"*\",AD28=\"*\",AD29=\"*\",AD30=\"*\"),\"*\",MIN(AD23:AD30))","v":"*"}]
[]
[null,"In-process - Equipment",null,null,null,null,null,null,null,"When",null,"JUDGEMENT"]
[3,"Question","Verify ","Evidence",null,null,"Temporary Corrective Action Plan","Permanent Corrective Action Plan","Responsible (Name)","Temp CA Date","Perm CA Date","(G/Y/R or N/A)"]
[3.01,"Is there a preventative maintenance plan in place and is the work verified by management when complete?       ","Preventative Maintenance Plan  & signed PM work orders.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(L34=\"G\",3,IF(L34=\"Y\",2,IF(L34=\"R\",1,\"*\")))","v":"*"}]
[3.02,"Is critical (Quality control) equipment identified? Is the PM frequency sufficient?","Identify critical equipment and contingency plan for that equipment.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[3.03,"After preventative maintenance, are quality levels/conditions recorded?","Review a previous work order and reference with daily work records or check sheets with Quality signature.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[3.04,"After machine maintenance, how is part quality re-verified?","First-off sample and inspection report.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[3.05,"Are machine setting conditions checked each run?","Machine set-up sheets / set-up work instructions / procedures.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[3.06,"Are all Poke Yokes listed in a verification chart ?","Check the list, compare to Control plan. Check for error proofing masters & instructions. Do they work & are they electrically back checked where applicable?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[3.07,"Are machines clean, orderly, and safe for operators?","Visual inspection\n(Control panel inside, wiring condition, safety mechanisms)",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[3.08,"Are all Poke Yokes/sensors working properly?  Are all potential defect modes included in master samples?\n","Test all unacceptable samples at each station. Look for missing components error proofing for subassemblies. Look for error proofing for fragile features in a part that could be missing because of process failures. Look for error proofing for parts missing an operation. Can the operator by-pass the error proofing?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[3.09,"Are the Poke Yoke test samples near the upper/lower end of specification?","Are Poke Yoke master samples certified?\n",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[3.1,"Are Poke Yokes devices calibrated and frequency of calibration defined?","Check poke a yoke devices for operation with masters & calibration frequency.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[3.11,"If there are multiple pieces of identical equipment, are part quality results the same?","Part data confirmation (Line 1/2).   Verify back-up pieces of equipment are PPAP approved or there is a plan in place to do so.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[3.12,"Are machine/equipment critical characteristics monitored?","SPC, runcharts",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[3.13," How is part number tied to PPAP approved equipment?","Verify traveler documentation is machine specific.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[3.14,"Are first off samples approved by Quality before a production run?","Review first off sample and inspection report with Quality signature.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[3.15,"Are critical part quality controls recorded by the equipment (i.e.. Torque)?","In-process check sheet or database. Check control plan.\n",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[3.16,"Are their spare parts available for all critical pieces of equipment?","Check spare parts list, inventory & location of the spare parts.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[3.17,"Are proper tools for making Tool Change available and in acceptable  condition?","Check Tool Change procedures and job instructions",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[3.18,"Is Machine log book/record available and updated ?","Check presence of machine log book/record in relation to Plant Maintenance. Verify duration of storage of the information for traceability purpose.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[3.19,"Can parts be loaded incorrectly ?","Make the test and see if the process starts. Double check with PFMEA",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[3.2,"Can process parameters in a controller be changed only by authorized personnel ?","Try to change process parameters.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[3.21,"Is there a 5S program?","Look for evidence of it",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[3.22,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*",{"$f":"IF(AND(AD34=\"*\",AD35=\"*\",AD36=\"*\",AD37=\"*\",AD38=\"*\",AD40=\"*\",AD41=\"*\",AD42=\"*\",AD43=\"*\",AD44=\"*\",AD45=\"*\",AD46=\"*\",AD47=\"*\",AD48=\"*\",AD49=\"*\",AD50=\"*\",AD51=\"*\",AD52=\"*\",AD53=\"*\",AD54=\"*\",AD55=\"*\"),\"*\",MIN(AD34:AD55))","v":"*"}]
[]
[null,"In-process Specifics",null,null,null,null,null,null,null,"When",null,"JUDGEMENT"]
[4,"Process Audit \n(See appropriate tab)","Verify ","Evidence",null,null,"Temporary Corrective Action Plan","Permanent Corrective Action Plan","Responsible (Name)","Temp CA Date","Perm CA Date","(G/Y/R or N/A)"]
[4.01,"Assembly",null,"R = ",{"$f":"COUNTIF(Assembly!$J$9:$L$19,\"R\")","v":0},null,null,null,null,null,null,{"$f":"IF(AD59=\"*\",\"N/A\",IF(AD59=3,\"G\",IF(AD59>=2,\"Y\",\"R\")))","v":"N/A"},null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"Assembly!AC19","v":"*"}]
[null,null,null,"Y =",{"$f":"COUNTIF(Assembly!$J$9:$L$19,\"Y\")","v":0}]
[null,null,null,"G =",{"$f":"COUNTIF(Assembly!$J$9:$L$19,\"G\")","v":0}]
[4.0199999999999996,"Balancer Process",null,"R = ",{"$f":"COUNTIF('Balancer Process'!$J$9:$L$19,\"R\")","v":0},null,null,null,null,null,null,{"$f":"IF(AD62=\"*\",\"N/A\",IF(AD62=3,\"G\",IF(AD62>=2,\"Y\",\"R\")))","v":"N/A"},null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"'Balancer Process'!AC19","v":"*"}]
[null,null,null,"Y =",{"$f":"COUNTIF('Balancer Process'!$J$9:$L$19,\"Y\")","v":0}]
[null,null,null,"G =",{"$f":"COUNTIF('Balancer Process'!$J$9:$L$19,\"G\")","v":0}]
[4.03,"Blow Molding",null,"R = ",{"$f":"COUNTIF('Blow Molding'!$J$9:$L$19,\"R\")","v":0},null,null,null,null,null,null,{"$f":"IF(AD65=\"*\",\"N/A\",IF(AD65=3,\"G\",IF(AD65>=2,\"Y\",\"R\")))","v":"N/A"},null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"'Blow Molding'!AC19","v":"*"}]
[null,null,null,"Y =",{"$f":"COUNTIF('Blow Molding'!$J$9:$L$19,\"Y\")","v":0}]
[null,null,null,"G =",{"$f":"COUNTIF('Blow Molding'!$J$9:$L$19,\"G\")","v":0}]
[4.04,"Contamination Control",null,"R = ",{"$f":"COUNTIF('Contamination Control'!$J$9:$L$30,\"R\")+COUNTIF('Contamination Control'!$J$32:$L$52,\"R\")+COUNTIF('Contamination Control'!$J$54:$L$75,\"R\")+COUNTIF('Contamination Control'!$J$77:$L$86,\"R\")+COUNTIF('Contamination Control'!$J$88:$L$88,\"R\")","v":0},null,null,null,null,null,null,{"$f":"IF(AD68=\"*\",\"N/A\",IF(AD68=3,\"G\",IF(AD68>=2,\"Y\",\"R\")))","v":"N/A"},null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"'Contamination Control'!AC88","v":"*"}]
[null,null,null,"Y =",{"$f":"COUNTIF('Contamination Control'!$J$9:$L$30,\"Y\")+COUNTIF('Contamination Control'!$J$32:$L$52,\"Y\")+COUNTIF('Contamination Control'!$J$54:$L$75,\"Y\")+COUNTIF('Contamination Control'!$J$77:$L$86,\"Y\")+COUNTIF('Contamination Control'!$J$88:$L$88,\"Y\")","v":0}]
[null,null,null,"G =",{"$f":"COUNTIF('Contamination Control'!$J$9:$L$30,\"G\")+COUNTIF('Contamination Control'!$J$32:$L$52,\"G\")+COUNTIF('Contamination Control'!$J$54:$L$75,\"G\")+COUNTIF('Contamination Control'!$J$77:$L$86,\"G\")+COUNTIF('Contamination Control'!$J$88:$L$88,\"G\")","v":0}]
[4.05,"Ductile Iron Castings",null,"R = ",{"$f":"COUNTIF('Ductile Iron Castings'!$J$9:$L$30,\"R\")","v":0},null,null,null,null,null,null,{"$f":"IF(AD71=\"*\",\"N/A\",IF(AD71=3,\"G\",IF(AD71>=2,\"Y\",\"R\")))","v":"N/A"},null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"'Ductile Iron Castings'!AC30","v":"*"}]
[null,null,null,"Y =",{"$f":"COUNTIF('Ductile Iron Castings'!$J$9:$L$30,\"Y\")","v":0}]
[null,null,null,"G =",{"$f":"COUNTIF('Ductile Iron Castings'!$J$9:$L$30,\"G\")","v":0}]
[4.0599999999999996,"Electrical Product Return",null,"R = ",{"$f":"COUNTIF('Electrical Product Return'!$J$9:$L$26,\"R\")","v":0},null,null,null,null,null,null,{"$f":"IF(AD74=\"*\",\"N/A\",IF(AD74=3,\"G\",IF(AD74>=2,\"Y\",\"R\")))","v":"N/A"},null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"'Electrical Product Return'!AC26","v":"*"}]
[null,null,null,"Y =",{"$f":"COUNTIF('Electrical Product Return'!$J$9:$L$26,\"Y\")","v":0}]
[null,null,null,"G =",{"$f":"COUNTIF('Electrical Product Return'!$J$9:$L$26,\"G\")","v":0}]
[4.07,"Electronics Lubrication",null,"R = ",{"$f":"COUNTIF('Electronics Lubrication'!$J$9:$L$22,\"R\")","v":0},null,null,null,null,null,null,{"$f":"IF(AD77=\"*\",\"N/A\",IF(AD77=3,\"G\",IF(AD77>=2,\"Y\",\"R\")))","v":"N/A"},null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"'Electronics Lubrication'!AC22","v":"*"}]
[null,null,null,"Y =",{"$f":"COUNTIF('Electronics Lubrication'!$J$9:$L$22,\"Y\")","v":0}]
[null,null,null,"G =",{"$f":"COUNTIF('Electronics Lubrication'!$J$9:$L$22,\"G\")","v":0}]
[4.08,"ESD Management",null,"R = ",{"$f":"COUNTIF('ESD Management'!$J$9:$L$55,\"R\")","v":0},null,null,null,null,null,null,{"$f":"IF(AD80=\"*\",\"N/A\",IF(AD80=3,\"G\",IF(AD80>=2,\"Y\",\"R\")))","v":"N/A"},null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"'ESD Management'!AC55","v":"*"}]
[null,null,null,"Y =",{"$f":"COUNTIF('ESD Management'!$J$9:$L$55,\"Y\")","v":0}]
[null,null,null,"G =",{"$f":"COUNTIF('ESD Management'!$J$9:$L$55,\"G\")","v":0}]
[4.09,"Extrusions",null,"R = ",{"$f":"COUNTIF(Extrusions!$J$9:$L$11,\"R\")+COUNTIF(Extrusions!$J$13:$L$14,\"R\")","v":0},null,null,null,null,null,null,{"$f":"IF(AD83=\"*\",\"N/A\",IF(AD83=3,\"G\",IF(AD83>=2,\"Y\",\"R\")))","v":"N/A"},null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"Extrusions!AC14","v":"*"}]
[null,null,null,"Y =",{"$f":"COUNTIF(Extrusions!$J$9:$L$11,\"Y\")+COUNTIF(Extrusions!$J$13:$L$14,\"Y\")","v":0}]
[null,null,null,"G =",{"$f":"COUNTIF(Extrusions!$J$9:$L$11,\"G\")+COUNTIF(Extrusions!$J$13:$L$14,\"G\")","v":0}]
[4.0999999999999996,"Grease Application",null,"R = ",{"$f":"COUNTIF('Grease Application'!$J$9:$L$16,\"R\")","v":0},null,null,null,null,null,null,{"$f":"IF(AD86=\"*\",\"N/A\",IF(AD86=3,\"G\",IF(AD86>=2,\"Y\",\"R\")))","v":"N/A"},null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"'Grease Application'!AC16","v":"*"}]
[null,null,null,"Y =",{"$f":"COUNTIF('Grease Application'!$J$9:$L$16,\"Y\")","v":0}]
[null,null,null,"G =",{"$f":"COUNTIF('Grease Application'!$J$9:$L$16,\"G\")","v":0}]
[4.1100000000000003,"Heat Treating",null,"R = ",{"$f":"COUNTIF('Heat Treating'!$J$9:$L$11,\"R\")","v":0},null,null,null,null,null,null,{"$f":"IF(AD89=\"*\",\"N/A\",IF(AD89=3,\"G\",IF(AD89>=2,\"Y\",\"R\")))","v":"N/A"},null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"'Heat Treating'!AC11","v":"*"}]
[null,null,null,"Y =",{"$f":"COUNTIF('Heat Treating'!$J$9:$L$11,\"Y\")","v":0}]
[null,null,null,"G =",{"$f":"COUNTIF('Heat Treating'!$J$9:$L$11,\"G\")","v":0}]
[4.12,"High Pressure Die Cast",null,"R = ",{"$f":"COUNTIF('High Pressure Die Cast'!$J$9:$L$43,\"R\")","v":0},null,null,null,null,null,null,{"$f":"IF(AD92=\"*\",\"N/A\",IF(AD92=3,\"G\",IF(AD92>=2,\"Y\",\"R\")))","v":"N/A"},null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"'High Pressure Die Cast'!AC43","v":"*"}]
[null,null,null,"Y =",{"$f":"COUNTIF('High Pressure Die Cast'!$J$9:$L$43,\"Y\")","v":0}]
[null,null,null,"G =",{"$f":"COUNTIF('High Pressure Die Cast'!$J$9:$L$43,\"G\")","v":0}]
[4.13,"Injection Molding",null,"R = ",{"$f":"COUNTIF('Injection Molding'!$J$9:$L$24,\"R\")","v":0},null,null,null,null,null,null,{"$f":"IF(AD95=\"*\",\"N/A\",IF(AD95=3,\"G\",IF(AD95>=2,\"Y\",\"R\")))","v":"N/A"},null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"'Injection Molding'!AC24","v":"*"}]
[null,null,null,"Y =",{"$f":"COUNTIF('Injection Molding'!$J$9:$L$24,\"Y\")","v":0}]
[null,null,null,"G =",{"$f":"COUNTIF('Injection Molding'!$J$9:$L$24,\"G\")","v":0}]
[4.1399999999999997,"Label Process",null,"R = ",{"$f":"COUNTIF('Label Process'!$J$9:$L$16,\"R\")","v":0},null,null,null,null,null,null,{"$f":"IF(AD98=\"*\",\"N/A\",IF(AD98=3,\"G\",IF(AD98>=2,\"Y\",\"R\")))","v":"N/A"},null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"'Label Process'!AC16","v":"*"}]
[null,null,null,"Y =",{"$f":"COUNTIF('Label Process'!$J$9:$L$16,\"Y\")","v":0}]
[null,null,null,"G =",{"$f":"COUNTIF('Label Process'!$J$9:$L$16,\"G\")","v":0}]
[4.1500000000000004,"Machining",null,"R = ",{"$f":"COUNTIF(Machining!$J$9:$L$19,\"R\")","v":0},null,null,null,null,null,null,{"$f":"IF(AD101=\"*\",\"N/A\",IF(AD101=3,\"G\",IF(AD101>=2,\"Y\",\"R\")))","v":"N/A"},null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"Machining!AC19","v":"*"}]
[null,null,null,"Y =",{"$f":"COUNTIF(Machining!$J$9:$L$19,\"Y\")","v":0}]
[null,null,null,"G =",{"$f":"COUNTIF(Machining!$J$9:$L$19,\"G\")","v":0}]
[4.16,"Painting Process",null,"R = ",{"$f":"COUNTIF('Painting Process'!$J$9:$L$25,\"R\")","v":0},null,null,null,null,null,null,{"$f":"IF(AD104=\"*\",\"N/A\",IF(AD104=3,\"G\",IF(AD104>=2,\"Y\",\"R\")))","v":"N/A"},null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"'Painting Process'!AC25","v":"*"}]
[null,null,null,"Y =",{"$f":"COUNTIF('Painting Process'!$J$9:$L$25,\"Y\")","v":0}]
[null,null,null,"G =",{"$f":"COUNTIF('Painting Process'!$J$9:$L$25,\"G\")","v":0}]
[4.17,"Powdered Metal",null,"R = ",{"$f":"COUNTIF('Powdered Metal'!$J$9:$L$25,\"R\")","v":0},null,null,null,null,null,null,{"$f":"IF(AD107=\"*\",\"N/A\",IF(AD107=3,\"G\",IF(AD107>=2,\"Y\",\"R\")))","v":"N/A"},null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"'Powdered Metal'!AC25","v":"*"}]
[null,null,null,"Y =",{"$f":"COUNTIF('Powdered Metal'!$J$9:$L$25,\"Y\")","v":0}]
[null,null,null,"G =",{"$f":"COUNTIF('Powdered Metal'!$J$9:$L$25,\"G\")","v":0}]
[4.18,"Rubber Bonding",null,"R = ",{"$f":"COUNTIF('Rubber Bonding'!$J$9:$L$18,\"R\")+COUNTIF('Rubber Bonding'!$J$20:$L$22,\"R\")+COUNTIF('Rubber Bonding'!$J$24:$L$28,\"R\")","v":0},null,null,null,null,null,null,{"$f":"IF(AD110=\"*\",\"N/A\",IF(AD110=3,\"G\",IF(AD110>=2,\"Y\",\"R\")))","v":"N/A"},null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"'Rubber Bonding'!AC28","v":"*"}]
[null,null,null,"Y =",{"$f":"COUNTIF('Rubber Bonding'!$J$9:$L$18,\"Y\")+COUNTIF('Rubber Bonding'!$J$20:$L$22,\"Y\")+COUNTIF('Rubber Bonding'!$J$24:$L$28,\"Y\")","v":0}]
[null,null,null,"G =",{"$f":"COUNTIF('Rubber Bonding'!$J$9:$L$18,\"G\")+COUNTIF('Rubber Bonding'!$J$20:$L$22,\"G\")+COUNTIF('Rubber Bonding'!$J$24:$L$28,\"G\")","v":0}]
[4.1900000000000004,"Soldering",null,"R = ",{"$f":"COUNTIF(Soldering!$J$9:$L$37,\"R\")","v":0},null,null,null,null,null,null,{"$f":"IF(AD113=\"*\",\"N/A\",IF(AD113=3,\"G\",IF(AD113>=2,\"Y\",\"R\")))","v":"N/A"},null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"Soldering!AC37","v":"*"}]
[null,null,null,"Y =",{"$f":"COUNTIF(Soldering!$J$9:$L$37,\"Y\")","v":0}]
[null,null,null,"G =",{"$f":"COUNTIF(Soldering!$J$9:$L$37,\"G\")","v":0}]
[4.2,"Stamping",null,"R = ",{"$f":"COUNTIF(Stamping!$J$9:$L$19,\"R\")","v":0},null,null,null,null,null,null,{"$f":"IF(AD116=\"*\",\"N/A\",IF(AD116=3,\"G\",IF(AD116>=2,\"Y\",\"R\")))","v":"N/A"},null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"Stamping!AC19","v":"*"}]
[null,null,null,"Y =",{"$f":"COUNTIF(Stamping!$J$9:$L$19,\"Y\")","v":0}]
[null,null,null,"G =",{"$f":"COUNTIF(Stamping!$J$9:$L$19,\"G\")","v":0}]
[4.21,"Surface Treatments",null,"R = ",{"$f":"COUNTIF('Surface Treatments'!$J$9:$L$19,\"R\")","v":0},null,null,null,null,null,null,{"$f":"IF(AD119=\"*\",\"N/A\",IF(AD119=3,\"G\",IF(AD119>=2,\"Y\",\"R\")))","v":"N/A"},null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"'Surface Treatments'!AC19","v":"*"}]
[null,null,null,"Y =",{"$f":"COUNTIF('Surface Treatments'!$J$9:$L$19,\"Y\")","v":0}]
[null,null,null,"G =",{"$f":"COUNTIF('Surface Treatments'!$J$9:$L$19,\"G\")","v":0}]
[4.22,"Threading and Tapping",null,"R = ",{"$f":"COUNTIF('Threading and Tapping'!$J$9:$L$15,\"R\")+COUNTIF('Threading and Tapping'!$J$17:$L$21,\"R\")","v":0},null,null,null,null,null,null,{"$f":"IF(AD122=\"*\",\"N/A\",IF(AD122=3,\"G\",IF(AD122>=2,\"Y\",\"R\")))","v":"N/A"},null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"'Threading and Tapping'!AC21","v":"*"}]
[null,null,null,"Y =",{"$f":"COUNTIF('Threading and Tapping'!$J$9:$L$15,\"Y\")+COUNTIF('Threading and Tapping'!$J$17:$L$21,\"Y\")","v":0}]
[null,null,null,"G =",{"$f":"COUNTIF('Threading and Tapping'!$J$9:$L$15,\"G\")+COUNTIF('Threading and Tapping'!$J$17:$L$21,\"G\")","v":0}]
[4.2300000000000004,"Torque Control",null,"R = ",{"$f":"COUNTIF('Torque Control'!$J$9:$L$19,\"R\")","v":0},null,null,null,null,null,null,{"$f":"IF(AD125=\"*\",\"N/A\",IF(AD125=3,\"G\",IF(AD125>=2,\"Y\",\"R\")))","v":"N/A"},null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"'Torque Control'!AC19","v":"*"}]
[null,null,null,"Y =",{"$f":"COUNTIF('Torque Control'!$J$9:$L$19,\"Y\")","v":0}]
[null,null,null,"G =",{"$f":"COUNTIF('Torque Control'!$J$9:$L$19,\"G\")","v":0}]
[4.24,"Warehouse Audit",null,"R = ",{"$f":"COUNTIF('Warehouse Audit'!$J$9:$L$13,\"R\")+COUNTIF('Warehouse Audit'!$J$15:$L$17,\"R\")","v":0},null,null,null,null,null,null,{"$f":"IF(AD128=\"*\",\"N/A\",IF(AD128=3,\"G\",IF(AD128>=2,\"Y\",\"R\")))","v":"N/A"},null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"'Warehouse Audit'!AC17","v":"*"}]
[null,null,null,"Y =",{"$f":"COUNTIF('Warehouse Audit'!$J$9:$L$13,\"Y\")+COUNTIF('Warehouse Audit'!$J$15:$L$17,\"Y\")","v":0}]
[null,null,null,"G =",{"$f":"COUNTIF('Warehouse Audit'!$J$9:$L$13,\"G\")+COUNTIF('Warehouse Audit'!$J$15:$L$17,\"G\")","v":0}]
[4.25,"Welding",null,"R = ",{"$f":"COUNTIF(Welding!$J$9:$L$17,\"R\")+COUNTIF(Welding!$J$19:$L$25,\"R\")+COUNTIF(Welding!$J$27:$L$31,\"R\")+COUNTIF(Welding!$J$33:$L$38,\"R\")+COUNTIF(Welding!$J$40,\"R\")","v":0},null,null,null,null,null,null,{"$f":"IF(AD131=\"*\",\"N/A\",IF(AD131=3,\"G\",IF(AD131>=2,\"Y\",\"R\")))","v":"N/A"},null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"Welding!AC40","v":"*"},{"$f":"IF(AND(AD59=\"*\",AD62=\"*\",AD65=\"*\",AD68=\"*\",AD71=\"*\",AD74=\"*\",AD77=\"*\",AD80=\"*\",AD83=\"*\",AD86=\"*\",AD89=\"*\",AD92=\"*\",AD95=\"*\",AD98=\"*\",AD101=\"*\",AD104=\"*\",AD107=\"*\",AD110=\"*\",AD113=\"*\",AD116=\"*\",AD119=\"*\",AD122=\"*\",AD125=\"*\",AD128=\"*\",AD131=\"*\"),\"*\",MIN(AD59:AD131))","v":"*"}]
[null,null,null,"Y =",{"$f":"COUNTIF(Welding!$J$9:$L$17,\"Y\")+COUNTIF(Welding!$J$19:$L$25,\"Y\")+COUNTIF(Welding!$J$27:$L$31,\"Y\")+COUNTIF(Welding!$J$33:$L$38,\"Y\")+COUNTIF(Welding!$J$40,\"Y\")","v":0}]
[null,null,null,"G =",{"$f":"COUNTIF(Welding!$J$9:$L$17,\"G\")+COUNTIF(Welding!$J$19:$L$25,\"G\")+COUNTIF(Welding!$J$27:$L$31,\"G\")+COUNTIF(Welding!$J$33:$L$38,\"G\")+COUNTIF(Welding!$J$40,\"G\")","v":0}]
[]
[null,"In-process - Manpower (Line Personnel)",null,null,null,null,null,null,null,"When",null,"JUDGEMENT"]
[5,"Question","Verify ","Evidence",null,null,"Temporary Corrective Action Plan","Permanent Corrective Action Plan","Responsible (Name)","Temp CA Date","Perm CA Date","(G/Y/R or N/A)"]
[5.01,"Have all required manpower?","Compare training matrix to production schedule.\n",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(L137=\"G\",3,IF(L137=\"Y\",2,IF(L137=\"R\",1,\"*\")))","v":"*"}]
[5.0199999999999996,"Do the personnel understand their job function?","Ask them their job responsibility and compare to the job description.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[5.03,"Has each person achieved their target level of training?","Review training matrix (Plan vs. Actual).  Check training record and trainee signature.  Check procedure for training to ensure standardized training for all operators.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[5.04,"Are personnel following standard work procedures?","Observe the operator activity.  Compare to work instructions, control plan and reaction plan.  Ensure sequence is the same.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[5.05,"Do the operators do the same job for 8 hours or do they rotate?","Confirm Company Policy\n",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[5.0599999999999996,"Do the operators understand how part defects impact the end customer?","Ask the operator if they understand the end customer impact / use of the part.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[5.07,"How is across shift information conveyed?","Look for intershift communication log and a part quality concern  display board.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[5.08,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*",{"$f":"IF(AND(AD137=\"*\",AD138=\"*\",AD139=\"*\",AD140=\"*\",AD141=\"*\",AD142=\"*\",AD143=\"*\",AD144=\"*\"),\"*\",MIN(AD137:AD144))","v":"*"}]
[]
[null,"In-process - Performance",null,null,null,null,null,null,null,"When",null,"JUDGEMENT"]
[6,"Question","Verify ","Evidence",null,null,"Temporary Corrective Action Plan","Permanent Corrective Action Plan","Responsible (Name)","Temp CA Date","Perm CA Date","(G/Y/R or N/A)"]
[6.01,"Does cycle time target equal actual results (each manufacturing process)?","Refer to Run-At-Rate.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(L148=\"G\",3,IF(L148=\"Y\",2,IF(L148=\"R\",1,\"*\")))","v":"*"}]
[6.02,"Do the First Time Quality (FTQ)  Gate targets equal actual results?","Check FTQ data and look for Quality manager/rep sign off. Check for FTQ limits",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[6.03,"Are statistical process controls being used? ( X, R, Runcharts)","Compare control plan and actual results.\n",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[6.04,"Are the parts within Nexteer's capability standard?","Check actual capability.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[6.05,"Do the supplier have a quality improvement system?","Review documented quality improvement system. ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[6.06,"Is management aware of quality performance?","Confirm evidence of management review.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[6.07,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*",{"$f":"IF(AND(AD148=\"*\",AD149=\"*\",AD150=\"*\",AD151=\"*\",AD152=\"*\",AD153=\"*\",AD154=\"*\"),\"*\",MIN(AD148:AD154))","v":"*"}]
[]
[null,"Final Inspection",null,null,null,null,null,null,null,"When",null,"JUDGEMENT"]
[7,"Question","Verify ","Evidence",null,null,"Temporary Corrective Action Plan","Permanent Corrective Action Plan","Responsible (Name)","Temp CA Date","Perm CA Date","(G/Y/R or N/A)"]
[7.01,"Is the Inspection area clean and well lit?","Inspect area.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(L158=\"G\",3,IF(L158=\"Y\",2,IF(L158=\"R\",1,\"*\")))","v":"*"}]
[7.02,"Does the operator know what to inspect for?","Observe operator inspections and compare with work instructions and control plan.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[7.03,"Is the Inspector qualified to understand the acceptable quality level?","Ask the Inspector what they are checking for.\nObserve the inspector activity.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[7.04,"Are limit samples posted?","Review unacceptable samples, good samples, digital picture with Nexteer PE signoff, past quality problem sample board",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[7.05,"Are defective parts put in a non-conforming area? Are they tagged?  Are they dispostioned in a timely manner?","Check non-conforming parts area.\nReview hold tags for completion.  Review disposition data for each hold tag",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[7.06,"Are the parts identified as passed final inspection area?","Verify parts are identified, if applicable.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[7.07,"What controls are there to prevent incorrect part marking?","Review the PCP documentation. Look for traceability.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[7.08,"Is the part at the correct customer design change level? ","Confirm part design change level on APQP documents and on part if required.  ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[7.09,"Is identification label readable ?","Read it and check if it matches with expected part number.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[7.1,"Do the downstream quality gates identify non-conforming product?","How is the Final  Inspection information shared among previous operations ? Check Quality Gates and reaction plans as per Control Plan.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[7.11,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*",{"$f":"IF(AND(AD158=\"*\",AD159=\"*\",AD160=\"*\",AD161=\"*\",AD162=\"*\",AD163=\"*\",AD164=\"*\",AD165=\"*\",AD166=\"*\",AD167=\"*\",AD168=\"*\"),\"*\",MIN(AD158:AD168))","v":"*"}]
[]
[null,"Early Product Containment(EPC)",null,null,null,null,null,null,null,"When",null,"JUDGEMENT"]
[8,"Question","Verify ","Evidence",null,null,"Temporary Corrective Action Plan","Permanent Corrective Action Plan","Responsible (Name)","Temp CA Date","Perm CA Date","(G/Y/R or N/A)"]
[8.01,"Who is the owner of the EPC process?","The supplier must have person named to do this activity.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(L172=\"G\",3,IF(L172=\"Y\",2,IF(L172=\"R\",1,\"*\")))","v":"*"}]
[8.02,"Are all of the EPC checks as specified on the PLCP being made including the verification of the correct shipping label and master skid label?","Confirm control plan,  work instruction(s) & standardized work.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[8.0299999999999994,"Are all of the EPC gauges certified?","Look for label on each gauge and on the gage calibration program.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[8.0399999999999991,"Are unacceptable parts quarantined in a hold area? ","In-process non-conforming area.\nAre parts identified with a non-conforming tag.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[8.0500000000000007,"Is each acceptable part marked with a green dot provided that the part lends itself to marking?","Look at the parts for a green mark and check the work instructions.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[8.06," Is a signed green EPC label on each container of parts?","Verify that the green  EPC label is on each container & that it is signed by the appropriate management representative.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[8.07,"Is there a red locked container for discarding non conforming parts?","Look for a red scrap container.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[8.08,"For defective parts found in the EPC check,  does the reaction plan also look for the root cause?","Look in the Nexteer standardized template for tracking defects during the EPC period.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[8.09,"In a new launch is the EPC data being sent to the AQE/SQE in a timely manner.  ","Look for the Nexteer standardized template and when it is being sent to the AQE.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[8.1,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*",{"$f":"IF(AND(AD172=\"*\",AD173=\"*\",AD174=\"*\",AD175=\"*\",AD176=\"*\",AD177=\"*\",AD178=\"*\",AD179=\"*\",AD180=\"*\",AD181=\"*\"),\"*\",MIN(AD172:AD181))","v":"*"}]
[]
[null,"Non-Conforming Parts",null,null,null,null,null,null,null,"When",null,"JUDGEMENT"]
[9,"Question","Verify ","Evidence",null,null,"Temporary Corrective Action Plan","Permanent Corrective Action Plan","Responsible (Name)","Temp CA Date","Perm CA Date","(G/Y/R or N/A)"]
[9.01,"Is the repair area away from the production line (if off-line repair)?","Check repair area location.  Confirm repair / non-conforming parts area clearly identified.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(L185=\"G\",3,IF(L185=\"Y\",2,IF(L185=\"R\",1,\"*\")))","v":"*"}]
[9.02,"Can repair parts be mixed with production  parts?","Confirm flow, repair location, and part labeling.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[9.0299999999999994,"Are parts labeled as being repaired, once the repair is complete?","Check labeling policy.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[9.0399999999999991,"Are the parts re-routed back through the production line for re-inspection?","Confirm flow",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[9.0500000000000007,"Are non-conforming material releases signed by Quality management?","Review non-conforming procedure for requirement of management sign-off.  ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[9.06,"Is there a non-conforming part repair flow?","Non-Conforming Flow Chart",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[9.07,"Are daily rework items recorded? (Plan VS Actual)","Confirm tracking mechanism",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[9.08,"If rework actual is greater than target, is feedback system in place?","Check target vs. actual and verify corrective action.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[9.09,"Do non-conforming tags clearly identify part status?","Review hold tags for completion.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[9.1,"How does the Supplier prevent part mixing?","Review part identification system",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[9.11,"Is repair / non-conforming parts area large enough to handle amount of parts to be reworked? ","Confirm hold area is marked in red, secured, and large enough to hold all quarantined material.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[9.1199999999999992,"Are there additional failure modes not identified in the FMEA ?","Check if feed-back is made to FMEA and Control Plan",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[9.1300000000000008,"Are NOK parts  in a locked container ?","Try to extract a part. ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[9.14,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*",{"$f":"IF(AND(AD185=\"*\",AD186=\"*\",AD187=\"*\",AD188=\"*\",AD189=\"*\",AD190=\"*\",AD191=\"*\",AD192=\"*\",AD193=\"*\",AD194=\"*\",AD195=\"*\",AD196=\"*\",AD197=\"*\",AD198=\"*\"),\"*\",MIN(AD185:AD198))","v":"*"}]
[]
[null,"Part Inspection/Gages",null,null,null,null,null,null,null,"When",null,"JUDGEMENT"]
[10,"Question","Verify ","Evidence",null,null,"Temporary Corrective Action Plan","Permanent Corrective Action Plan","Responsible (Name)","Temp CA Date","Perm CA Date","(G/Y/R or N/A)"]
[10.01,"Do all gauges exist and at the proper location in the process as per the PLCP/PCP?","Compare the gauges against the PLCP/PCP.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(L202=\"G\",3,IF(L202=\"Y\",2,IF(L202=\"R\",1,\"*\")))","v":"*"}]
[10.02,"Are measurement records and certificates stored as per Nexteer Supplier Requirements(NSR)?","See NSR 1.7, 4.15 and other specific requirements. Test access to archived data. \nSee also machine logs.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(L203=\"G\",3,IF(L203=\"Y\",2,IF(L203=\"R\",1,\"*\")))","v":"*"}]
[10.029999999999999,"Is the part within Nexteer's specifications? Do gage instructions exist?  Do in-process limits properly match final specifications?","Measure a sample of parts. Check for gage instructions and calibration frequency. Check limits on gage against so that the final part specifications are met.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(L204=\"G\",3,IF(L204=\"Y\",2,IF(L204=\"R\",1,\"*\")))","v":"*"}]
[10.039999999999999,"Where visual inspection specified, is there traceability (i.e.. Marker check on each part)?","Verify appropriate identification.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[10.050000000000001,"Are parts within limit boundaries?","Check part to limit samples.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[10.06,"Are quality checks built into the process (operator double checks)","Check inspection flow and compare to control plan.\n",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[10.07,"Are all Problem Tracking Sheet items closed?","Check Complaint on Purchased Material & 5-Why reports.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[10.08,"If the supplier uses attribute gages (Go & No Go), do they meet NSR?","Check part with gauge.\nCheck gauge MSA for acceptability. Check for frequency of gage certification. (Depends on usage)",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[10.09,"Is lot control effective?","Verify lot control.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[10.1,"Has supplier DV/PV testing been successfully completed for new launch parts that are grey/block box by design?","Confirm test report is complete and approved.\n",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[10.11,"Is the fixture being used at intervals specified by the control plan?","Check inspection records vs. control plan.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[10.119999999999999,"For variable gauges do the proper master(s) exist?","For electronic/air gages check for a min./max. master. For dial indicator gages a mean master is needed.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(L213=\"G\",3,IF(L213=\"Y\",2,IF(L213=\"R\",1,\"*\")))","v":"*"}]
[10.130000000000001,"Are variable gage masters certified at the correct frequency?","Look for the Gage Calibration Program frequency. Evaluate gauge usage against frequency.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(L214=\"G\",3,IF(L214=\"Y\",2,IF(L214=\"R\",1,\"*\")))","v":"*"}]
[10.14,"Does daily inspection form specify upper and lower limits for data and are gage numbers shown in the PCP?","Compare the inspection form to the control plan.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[10.15,"Is the fixture certified with supporting data?","Fixture certification report",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[10.16,"For all gauges does an acceptable MSA exist?","Look for the gauge MSA document and use gage(s) to determine if they function properly.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[10.17,"Is the fixture at the correct design level?","Review certification report against fixture identification. ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[10.18,"Is the fixture ergonomically correct?","Install parts in the fixture",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[10.19,"Can the part be mislocated in the fixture?","Install parts in the fixture",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[10.199999999999999,"Can the parts or master be damaged by the fixture?","Do a trial test.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[10.210000000000001,"Does the fixture simulate the final assembly condition?","Confirm datum structure",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[10.220000000000001,"Can the operator find a defective part with the inspection fixture?","Install No Good parts in the fixture",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[10.23,"Is there a \"dropped part\" policy for parts, gages and masters?","Check for the presence of the policy.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[10.24,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*",{"$f":"IF(AND(AD202=\"*\",AD203=\"*\",AD204=\"*\",AD205=\"*\",AD206=\"*\",AD207=\"*\",AD208=\"*\",AD209=\"*\",AD210=\"*\",AD211=\"*\",AD212=\"*\",AD213=\"*\",AD214=\"*\",AD215=\"*\",AD216=\"*\",AD217=\"*\",AD218=\"*\",AD219=\"*\",AD220=\"*\",AD221=\"*\",AD222=\"*\",AD223=\"*\",AD224=\"*\",AD225=\"*\"),\"*\",MIN(AD202:AD225))","v":"*"}]
[]
[null,"Off-line testing",null,null,null,null,null,null,null,"When",null,"JUDGEMENT"]
[11,"Question","Verify ","Evidence",null,null,"Temporary Corrective Action Plan","Permanent Corrective Action Plan","Responsible (Name)","Temp CA Date","Perm CA Date","(G/Y/R or N/A)"]
[11.01,"Are test samples segregated away from production line flow?","Check test part holding area.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(L229=\"G\",3,IF(L229=\"Y\",2,IF(L229=\"R\",1,\"*\")))","v":"*"}]
[11.02,"Is the testing completed as per control plan?  Where do they originate?  FMEA?","Check test results vs. control plan.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[11.03,"Are all results recorded and on-file?  How long are they retained?  Are the results signed by Quality management?","Confirm past testing results and dates.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[11.04,"Are measurement records and certificates stored as per Nexteer Supplier Requirements(NSR)?","See NSR 1.7, 4.15 and other specific requirements. Test access to archived data. \nSee also machine logs.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[11.05,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*",{"$f":"IF(AND(AD229=\"*\",AD230=\"*\",AD231=\"*\",AD232=\"*\",AD233=\"*\"),\"*\",MIN(AD229:AD233))","v":"*"}]
[]
[null,"Packaging & Labeling",null,null,null,null,null,null,null,"When",null,"JUDGEMENT"]
[12,"Question","Verify ","Evidence",null,null,"Temporary Corrective Action Plan","Permanent Corrective Action Plan","Responsible (Name)","Temp CA Date","Perm CA Date","(G/Y/R or N/A)"]
[12.01,"Are your storage and staging areas clearly marked?","Review areas and practices.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(L237=\"G\",3,IF(L237=\"Y\",2,IF(L237=\"R\",1,\"*\")))","v":"*"}]
[12.02,"How does the operator guarantee that the box is labeled correctly?","Check label against label requirement / work instruction.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[12.03,"Do you have partial containers of parts in the area where labeling occurs?","Review areas and practices.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[12.04,"Are labels verified after being applied to containers?\nBy whom?","Check work instructions.  Look for evidence of management layered audit. Is a bar code scanner used to verify that the label is correct? ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[12.05,"Does supplier have a process to account for all unused preprinted labels?","Label accounting check  sheet for total labels printed vs. total labels used. Print on demand system always recommended",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[12.06,"Does supplier remove old labels before applying new ones?","Look for work instruction. ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[12.07,"How do you monitor shelf life of unprinted labels?","Look for system.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[12.08,"How do you monitor adhesive shelf life of unprinted labels?","Look for system.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[12.09,"If labels are not applied at the manufacturing plant, how they controlled at the remote location, i.e. a warehouse?","Does the warehouse have access to the manufacturing plant's database?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[12.1,"How does the operator guarantee shipping of correct product?","Ask shipping associate what they do and observe \nCompare to shipping work instruction",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[12.11,"Sample board available for Part Distinction? Mixing concerns?","Check Sample Boards and work instructions.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[12.12,"Packaging approved?","Confirm packaging status",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[12.13,"If required, is Supplier CTPAT Certified or equivalent?","Suppliers that ship goods into the U.S. must be CTPAT Certified or (equivalent) and should answer the CTPAT Questions in Nexteer Supplier Profile.  ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[12.14,"Is the part individual traceability (if required) readable?","Can the bar code be scanned & read? If pin stamped or dot matrixed if it legible?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[12.15,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*",{"$f":"IF(AND(AD237=\"*\",AD238=\"*\",AD239=\"*\",AD240=\"*\",AD241=\"*\",AD242=\"*\",AD243=\"*\",AD244=\"*\",AD245=\"*\",AD246=\"*\",AD247=\"*\",AD248=\"*\",AD249=\"*\",AD250=\"*\",AD251=\"*\"),\"*\",MIN(AD237:AD251))","v":"*"}]
[]
[null,"Documentation",null,null,null,null,null,null,null,"When",null,"JUDGEMENT"]
[13,"Question","Verify ","Evidence",null,null,"Temporary Corrective Action Plan","Permanent Corrective Action Plan","Responsible (Name)","Temp CA Date","Perm CA Date","(G/Y/R or N/A)"]
[13.01,"Is the control plan accurate and does it include all critical quality checks?","Confirm control plan content\nCompare FMEA, Control Plan and work instructions.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(L255=\"G\",3,IF(L255=\"Y\",2,IF(L255=\"R\",1,\"*\")))","v":"*"}]
[13.02,"Does the PFD agree with the actual process?","Check for hidden factories. Check against the PCP.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[13.03,"Are quality documents updated when defect is found?","Verify procedure to update PFMEA and control plan when a defect is found",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[13.04,"Are all documents at the latest design change level?","Confirm customer revision level to documentation (CP, FMEA, PFD)",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[13.05,"Is there a change management system in place and is it being followed?","Check records to verify the system is being used.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[13.06,"Is documentation available for supplier's use in local language?","Check for document.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[13.07,"Is change over documentation available? ","Check for document.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[13.08,"Are instructions for Start and End of Shift and other breaks available to machine users?","Check for instructions.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[13.09,"Are instructions for an interrupted cycle available to machine users ?","Check what happens when the machines stops and how it restarts. Focus on in process parts flow and handling of NOK parts.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[13.1,"Are visual aids in place and available to operators?","Can the operator access the aids ? Are aids updated to latest status ?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
[13.11,"Is an annual layout and PPAP planned?","What will be in the PPAP submission? If Nexteer requests a resubmission it must be in the PDF format.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(L265=\"G\",3,IF(L265=\"Y\",2,IF(L265=\"R\",1,\"*\")))","v":"*"}]
[13.12,"Are all known failure modes in the PFMEA?","Look at all Problem cases and Nexteer DFMEA, if available. Check to see if severities of 9 & 10 are identified. ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(L266=\"G\",3,IF(L266=\"Y\",2,IF(L266=\"R\",1,\"*\")))","v":"*"}]
[13.13,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(L267=\"G\",3,IF(L267=\"Y\",2,IF(L267=\"R\",1,\"*\")))","v":"*"},{"$f":"IF(AND(AD255=\"*\",AD256=\"*\",AD257=\"*\",AD258=\"*\",AD259=\"*\",AD260=\"*\",AD261=\"*\",AD262=\"*\",AD263=\"*\",AD264=\"*\",AD265=\"*\",AD266=\"*\",AD267=\"*\"),\"*\",MIN(AD255:AD267))","v":"*"}]

{"sheet":"Assembly","index":4,"n_rows":19,"n_cols":29,"rows_kept":19,"cut":false,"hidden":false,"merged":[[0,3,3,8],[1,10,1,11],[2,10,2,11],[3,10,3,11],[5,2,5,6],[5,7,5,8],[5,9,5,11],[6,0,7,0],[6,1,7,1],[6,2,7,2],[6,3,7,3],[6,4,7,4],[6,5,7,5],[13,9,13,11],[6,6,7,6],[6,7,7,7],[6,8,7,8],[6,9,7,11],[8,9,8,11],[9,9,9,11],[10,9,10,11],[11,9,11,11],[12,9,12,11],[14,9,14,11],[15,9,15,11],[16,9,16,11],[17,9,17,11],[18,9,18,11]]}
["Date: ",{"$f":"'Cover Sheet'!E5","v":0},null,null,null,null,null,null,null,null,null,null,"R",{"$f":"COUNTIF($J$12:$L$23,\"R\")","v":0},{"$f":"COUNTIF($J$27:$L$31,\"R\")","v":0},{"$f":"COUNTIF($J$38:$L$55,\"R\")","v":0},null,{"$f":"COUNTIF($J$71:$L$79,\"R\")","v":0},{"$f":"COUNTIF($J$83:$L$91,\"R\")","v":0},{"$f":"COUNTIF($J$95:$L$105,\"R\")","v":0},{"$f":"COUNTIF($J$109:$L$117,\"R\")","v":0},{"$f":"COUNTIF($J$122:$L$135,\"R\")","v":0},{"$f":"COUNTIF($J$139:$L$151,\"R\")","v":0},{"$f":"COUNTIF($J$155:$L$160,\"R\")","v":0},{"$f":"COUNTIF($J$164:$L$176,\"R\")","v":0},{"$f":"COUNTIF($J$182:$L$191,\"R\")","v":0},{"$f":"COUNTIF($J$195:$L$201,\"R\")","v":0}]
["Supplier Name:                                                                                                               ",{"$f":"'Cover Sheet'!E3","v":0},null,null,null,null,null,null,null,"G","OK",null,"Y",{"$f":"COUNTIF($J$12:$L$23,\"Y\")","v":0},{"$f":"COUNTIF($J$27:$L$31,\"Y\")","v":0},{"$f":"COUNTIF($J$38:$L$55,\"Y\")","v":0},null,{"$f":"COUNTIF($J$71:$L$79,\"Y\")","v":0},{"$f":"COUNTIF($J$83:$L$91,\"Y\")","v":0},{"$f":"COUNTIF($J$95:$L$105,\"Y\")","v":0},{"$f":"COUNTIF($J$109:$L$117,\"Y\")","v":0},{"$f":"COUNTIF($J$122:$L$135,\"Y\")","v":0},{"$f":"COUNTIF($J$139:$L$151,\"Y\")","v":0},{"$f":"COUNTIF($J$155:$L$160,\"Y\")","v":0},{"$f":"COUNTIF($J$164:$L$176,\"Y\")","v":0},{"$f":"COUNTIF($J$182:$L$191,\"Y\")","v":0},{"$f":"COUNTIF($J$195:$L$201,\"Y\")","v":0}]
["Parts Evaluated:                                                                                                              ",{"$f":"CONCATENATE('Cover Sheet'!E47,'Cover Sheet'!E48,'Cover Sheet'!E49,'Cover Sheet'!E50,'Cover Sheet'!E51)","v":""},null,null,null,null,null,null,null,"Y","C/A REQUIRED",null,"N/A",{"$f":"COUNTIF($J$12:$L$23,\"N/A\")","v":0},{"$f":"COUNTIF($J$27:$L$31,\"N/A\")","v":0},{"$f":"COUNTIF($J$38:$L$55,\"N/A\")","v":0},null,{"$f":"COUNTIF($J$71:$L$79,\"N/A\")","v":0},{"$f":"COUNTIF($J$83:$L$91,\"N/A\")","v":0},{"$f":"COUNTIF($J$95:$L$105,\"N/A\")","v":0},{"$f":"COUNTIF($J$109:$L$117,\"N/A\")","v":0},{"$f":"COUNTIF($J$122:$L$135,\"N/A\")","v":0},{"$f":"COUNTIF($J$139:$L$151,\"N/A\")","v":0},{"$f":"COUNTIF($J$155:$L$160,\"N/A\")","v":0},{"$f":"COUNTIF($J$164:$L$176,\"N/A\")","v":0},{"$f":"COUNTIF($J$182:$L$191,\"N/A\")","v":0},{"$f":"COUNTIF($J$195:$L$201,\"N/A\")","v":0}]
["Program",{"$f":"'Cover Sheet'!E2","v":0},null,null,null,null,null,null,null,"R","Unacceptable",null,null,{"$f":"COUNTA(B10:B21)","v":6},{"$f":"COUNTA(B25:B32)","v":0},{"$f":"COUNTA(B36:B53)","v":0},null,{"$f":"COUNTA(B69:B77)","v":0},{"$f":"COUNTA(B81:B89)","v":0},{"$f":"COUNTA(B93:B103)","v":0},{"$f":"COUNTA(B107:B115)","v":0},{"$f":"COUNTA(B120:B133)","v":0},{"$f":"COUNTA(B137:B149)","v":0},{"$f":"COUNTA(B153:B158)","v":0},{"$f":"COUNTA(B162:B174)","v":0},{"$f":"COUNTA(B180:B189)","v":0},{"$f":"COUNTA(B193:B199)","v":0}]
[]
[null,"Assembly Process",null,null,null,null,null,"When",null,"JUDGEMENT"]
[4.0999999999999996,"Question","Verify ","Evidence","Temporary Corrective Action Plan","Permanent Corrective Action Plan","Responsible (Name)","Temp CA Date","Perm CA Date","(G/Y/R or N/A)"]
[]
["4.1.1","Does Nexteer own the assembly equipment?","For action items and financial reasons this must be known.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(J9=\"G\",3,IF(J9=\"Y\",2,IF(J9=\"R\",1,\"*\")))","v":"*"}]
["4.1.2","For all parts of the assembly/sub-assembly is error proofing in place for any missing parts?","Look for the verification list of error proofing.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.1.3","Does the operator have the authority to shut the line down for quality issues?","Check the company policy.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.1.4","If the error proofing check on the line is not working properly at a particular time, what is the reaction plan?","Look in the PCP.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.1.5","If part of an assembly is accidentally dropped into the assembly how is the repair handled?","Look for procedure.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.1.6","Is the assembly/subassembly function tested at the end of the line?","Look for the test on the line and pass/fail samples to check the equipment for function.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.1.7","Do the end of line check parameters match the product specifications?","Check the parameter settings against the product spec.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.1.8",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.1.9",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.1.10",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.1.11",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*",{"$f":"IF(AND(AB9=\"*\",AB10=\"*\",AB11=\"*\",AB12=\"*\",AB13=\"*\",AB14=\"*\",AB15=\"*\",AB16=\"*\",AB17=\"*\",AB18=\"*\",AB19=\"*\"),\"*\",MIN(AB9:AB19))","v":"*"}]

{"sheet":"Balancer Process","index":5,"n_rows":19,"n_cols":29,"rows_kept":19,"cut":false,"hidden":false,"merged":[[6,0,7,0],[6,1,7,1],[6,2,7,2],[6,3,7,3],[6,4,7,4],[6,9,7,11],[5,2,5,6],[5,7,5,8],[6,5,7,5],[6,6,7,6],[6,7,7,7],[6,8,7,8],[17,9,17,11],[18,9,18,11],[16,9,16,11],[0,3,3,8],[1,10,1,11],[2,10,2,11],[3,10,3,11],[10,9,10,11],[11,9,11,11],[12,9,12,11],[13,9,13,11],[14,9,14,11],[15,9,15,11],[5,9,5,11],[8,9,8,11],[9,9,9,11]]}
["Date: ",{"$f":"'Cover Sheet'!E5","v":0},null,null,null,null,null,null,null,null,null,null,"R",{"$f":"COUNTIF($J$12:$L$23,\"R\")","v":0},{"$f":"COUNTIF($J$27:$L$31,\"R\")","v":0},{"$f":"COUNTIF($J$38:$L$55,\"R\")","v":0},null,{"$f":"COUNTIF($J$71:$L$79,\"R\")","v":0},{"$f":"COUNTIF($J$83:$L$91,\"R\")","v":0},{"$f":"COUNTIF($J$95:$L$105,\"R\")","v":0},{"$f":"COUNTIF($J$109:$L$117,\"R\")","v":0},{"$f":"COUNTIF($J$122:$L$135,\"R\")","v":0},{"$f":"COUNTIF($J$139:$L$151,\"R\")","v":0},{"$f":"COUNTIF($J$155:$L$160,\"R\")","v":0},{"$f":"COUNTIF($J$164:$L$176,\"R\")","v":0},{"$f":"COUNTIF($J$182:$L$191,\"R\")","v":0},{"$f":"COUNTIF($J$195:$L$201,\"R\")","v":0}]
["Supplier Name:                                                                                                               ",{"$f":"'Cover Sheet'!E3","v":0},null,null,null,null,null,null,null,"G","OK",null,"Y",{"$f":"COUNTIF($J$12:$L$23,\"Y\")","v":0},{"$f":"COUNTIF($J$27:$L$31,\"Y\")","v":0},{"$f":"COUNTIF($J$38:$L$55,\"Y\")","v":0},null,{"$f":"COUNTIF($J$71:$L$79,\"Y\")","v":0},{"$f":"COUNTIF($J$83:$L$91,\"Y\")","v":0},{"$f":"COUNTIF($J$95:$L$105,\"Y\")","v":0},{"$f":"COUNTIF($J$109:$L$117,\"Y\")","v":0},{"$f":"COUNTIF($J$122:$L$135,\"Y\")","v":0},{"$f":"COUNTIF($J$139:$L$151,\"Y\")","v":0},{"$f":"COUNTIF($J$155:$L$160,\"Y\")","v":0},{"$f":"COUNTIF($J$164:$L$176,\"Y\")","v":0},{"$f":"COUNTIF($J$182:$L$191,\"Y\")","v":0},{"$f":"COUNTIF($J$195:$L$201,\"Y\")","v":0}]
["Parts Evaluated:                                                                                                              ",{"$f":"CONCATENATE('Cover Sheet'!E47,'Cover Sheet'!E48,'Cover Sheet'!E49,'Cover Sheet'!E50,'Cover Sheet'!E51)","v":""},null,null,null,null,null,null,null,"Y","C/A REQUIRED",null,"N/A",{"$f":"COUNTIF($J$12:$L$23,\"N/A\")","v":0},{"$f":"COUNTIF($J$27:$L$31,\"N/A\")","v":0},{"$f":"COUNTIF($J$38:$L$55,\"N/A\")","v":0},null,{"$f":"COUNTIF($J$71:$L$79,\"N/A\")","v":0},{"$f":"COUNTIF($J$83:$L$91,\"N/A\")","v":0},{"$f":"COUNTIF($J$95:$L$105,\"N/A\")","v":0},{"$f":"COUNTIF($J$109:$L$117,\"N/A\")","v":0},{"$f":"COUNTIF($J$122:$L$135,\"N/A\")","v":0},{"$f":"COUNTIF($J$139:$L$151,\"N/A\")","v":0},{"$f":"COUNTIF($J$155:$L$160,\"N/A\")","v":0},{"$f":"COUNTIF($J$164:$L$176,\"N/A\")","v":0},{"$f":"COUNTIF($J$182:$L$191,\"N/A\")","v":0},{"$f":"COUNTIF($J$195:$L$201,\"N/A\")","v":0}]
["Program",{"$f":"'Cover Sheet'!E2","v":0},null,null,null,null,null,null,null,"R","Unacceptable",null,null,{"$f":"COUNTA(B10:B21)","v":10},{"$f":"COUNTA(B25:B32)","v":0},{"$f":"COUNTA(B36:B53)","v":0},null,{"$f":"COUNTA(B69:B77)","v":0},{"$f":"COUNTA(B81:B89)","v":0},{"$f":"COUNTA(B93:B103)","v":0},{"$f":"COUNTA(B107:B115)","v":0},{"$f":"COUNTA(B120:B133)","v":0},{"$f":"COUNTA(B137:B149)","v":0},{"$f":"COUNTA(B153:B158)","v":0},{"$f":"COUNTA(B162:B174)","v":0},{"$f":"COUNTA(B180:B189)","v":0},{"$f":"COUNTA(B193:B199)","v":0}]
[]
[null,"Balancer Process",null,null,null,null,null,"When",null,"JUDGEMENT"]
[4.2,"Question","Verify ","Evidence","Temporary Corrective Action Plan","Permanent Corrective Action Plan","Responsible (Name)","Temp CA Date","Perm CA Date","(G/Y/R or N/A)"]
[]
["4.2.1","Are the balancer calibration masters of the current revision?","Masters are of the current revision. Communications link for changes documented.  Balancer calibration parts are of the current design intent? How are new revisions communicated to the supplier and certifier?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(J9=\"G\",3,IF(J9=\"Y\",2,IF(J9=\"R\",1,\"*\")))","v":"*"}]
["4.2.2","Are balancer calibration masters available and in good condition?","Masters are available and show no signs of wear or damage.  Where are the calibration master parts stored? Are they clearly identified? Are the masters certified on a pre-defined frequency? What is the date of the last certification?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.2.3","Are high and low imbalance masters used to verify the functionality of the balancer?","High and low imbalance test parts or movable weight are available.  A high and low imbalance test part is used during the recalibration process. Are all the master parts run at a minimum of 1/shift?  Are masters  periodically certified?  Proof of weight certification?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.2.4","Are the master parts verified at all RPM requirements and where is it recorded?","Work instruction detailing masters are run at the different RPM levels.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.2.5","If the part is balanced by adding weights, how is weld weight retention verified? ","A work instruction to test the retention of the weld weights and the required tools are available.  An operator instruction that requires a weld weight retention test? What interval is the test performed? Is the interval acceptable ?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.2.6","If the part is balanced by removing material, how is this process verified?","A work instruction to verify the amount of material removal.  An operator instruction that requires a material removal verification test? What interval is the test performed? Is the interval acceptable ? Are there touch points on all drills?  Verify presence of touch points at gage checks?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.2.7","Is there a requirement to mark the high or low point of imbalance for matched mounting?","If required, the imbalance mark is present on finished parts and is legible.  Is an imbalance match mark required on these parts and how is it applied? Is it error proofed?  If required, how is the imbalance match mark changed or removed after the part has been reworked or balanced correctly? If part is altered post balancing, what is the insurance plan that the balance marking is still accurately located?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.2.8","Is there traceability from the part serial number (or other part identification) to the actual balance data?","Final imbalance can be determined for any customer return part.  Imbalance data should be saved for each part balanced with traceability to the part identification method.  Is there a layered audit or operator check to ensure part identification method is working properly?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.2.9","Is initial imbalance, final and as shipped imbalance data available, being stored and reviewed to look for trends and anomalies.","Evidence that initial and final imbalance is being reviewed.  Verify that initial and final imbalance data is available and is being reviewed. Verify that the data is reviewed at short and long term snapshots? Are there control limits for shifts and trends?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.2.10","What procedure is used to measure balance error?","Evidence that tests are conducted to evaluate part and equipment error.  Verify test documentation (GRR study, Isoplot, Polygon plots, etc.)  Is the error value acceptable (weight and vector angle)?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.2.11","What is the rework procedure for parts rejected at the balancer?","Work instruction detailing rework procedure.  Is there evidence that rejected parts are being processed per the work instructions?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*",{"$f":"IF(AND(AB9=\"*\",AB10=\"*\",AB11=\"*\",AB12=\"*\",AB13=\"*\",AB14=\"*\",AB15=\"*\",AB16=\"*\",AB17=\"*\",AB18=\"*\",AB19=\"*\"),\"*\",MIN(AB9:AB19))","v":"*"}]

{"sheet":"Blow Molding","index":6,"n_rows":19,"n_cols":29,"rows_kept":19,"cut":false,"hidden":false,"merged":[[6,5,7,5],[6,6,7,6],[6,7,7,7],[6,8,7,8],[6,0,7,0],[6,1,7,1],[6,2,7,2],[6,3,7,3],[6,4,7,4],[0,3,3,8],[1,10,1,11],[2,10,2,11],[3,10,3,11],[5,2,5,6],[5,7,5,8],[5,9,5,11],[9,9,9,11],[8,9,8,11],[6,9,7,11],[18,9,18,11],[10,9,10,11],[11,9,11,11],[12,9,12,11],[13,9,13,11],[14,9,14,11],[15,9,15,11],[16,9,16,11],[17,9,17,11]]}
["Date: ",{"$f":"'Cover Sheet'!E5","v":0},null,null,null,null,null,null,null,null,null,null,"R",{"$f":"COUNTIF($J$12:$L$23,\"R\")","v":0},{"$f":"COUNTIF($J$27:$L$31,\"R\")","v":0},{"$f":"COUNTIF($J$38:$L$55,\"R\")","v":0},null,{"$f":"COUNTIF($J$71:$L$79,\"R\")","v":0},{"$f":"COUNTIF($J$83:$L$91,\"R\")","v":0},{"$f":"COUNTIF($J$95:$L$105,\"R\")","v":0},{"$f":"COUNTIF($J$109:$L$117,\"R\")","v":0},{"$f":"COUNTIF($J$122:$L$135,\"R\")","v":0},{"$f":"COUNTIF($J$139:$L$151,\"R\")","v":0},{"$f":"COUNTIF($J$155:$L$160,\"R\")","v":0},{"$f":"COUNTIF($J$164:$L$176,\"R\")","v":0},{"$f":"COUNTIF($J$182:$L$191,\"R\")","v":0},{"$f":"COUNTIF($J$195:$L$201,\"R\")","v":0}]
["Supplier Name:                                                                                                               ",{"$f":"'Cover Sheet'!E3","v":0},null,null,null,null,null,null,null,"G","OK",null,"Y",{"$f":"COUNTIF($J$12:$L$23,\"Y\")","v":0},{"$f":"COUNTIF($J$27:$L$31,\"Y\")","v":0},{"$f":"COUNTIF($J$38:$L$55,\"Y\")","v":0},null,{"$f":"COUNTIF($J$71:$L$79,\"Y\")","v":0},{"$f":"COUNTIF($J$83:$L$91,\"Y\")","v":0},{"$f":"COUNTIF($J$95:$L$105,\"Y\")","v":0},{"$f":"COUNTIF($J$109:$L$117,\"Y\")","v":0},{"$f":"COUNTIF($J$122:$L$135,\"Y\")","v":0},{"$f":"COUNTIF($J$139:$L$151,\"Y\")","v":0},{"$f":"COUNTIF($J$155:$L$160,\"Y\")","v":0},{"$f":"COUNTIF($J$164:$L$176,\"Y\")","v":0},{"$f":"COUNTIF($J$182:$L$191,\"Y\")","v":0},{"$f":"COUNTIF($J$195:$L$201,\"Y\")","v":0}]
["Parts Evaluated:                                                                                                              ",{"$f":"CONCATENATE('Cover Sheet'!E47,'Cover Sheet'!E48,'Cover Sheet'!E49,'Cover Sheet'!E50,'Cover Sheet'!E51)","v":""},null,null,null,null,null,null,null,"Y","C/A REQUIRED",null,"N/A",{"$f":"COUNTIF($J$12:$L$23,\"N/A\")","v":0},{"$f":"COUNTIF($J$27:$L$31,\"N/A\")","v":0},{"$f":"COUNTIF($J$38:$L$55,\"N/A\")","v":0},null,{"$f":"COUNTIF($J$71:$L$79,\"N/A\")","v":0},{"$f":"COUNTIF($J$83:$L$91,\"N/A\")","v":0},{"$f":"COUNTIF($J$95:$L$105,\"N/A\")","v":0},{"$f":"COUNTIF($J$109:$L$117,\"N/A\")","v":0},{"$f":"COUNTIF($J$122:$L$135,\"N/A\")","v":0},{"$f":"COUNTIF($J$139:$L$151,\"N/A\")","v":0},{"$f":"COUNTIF($J$155:$L$160,\"N/A\")","v":0},{"$f":"COUNTIF($J$164:$L$176,\"N/A\")","v":0},{"$f":"COUNTIF($J$182:$L$191,\"N/A\")","v":0},{"$f":"COUNTIF($J$195:$L$201,\"N/A\")","v":0}]
["Program",{"$f":"'Cover Sheet'!E2","v":0},null,null,null,null,null,null,null,"R","Unacceptable",null,null,{"$f":"COUNTA(B10:B21)","v":10},{"$f":"COUNTA(B25:B32)","v":0},{"$f":"COUNTA(B36:B53)","v":0},null,{"$f":"COUNTA(B69:B77)","v":0},{"$f":"COUNTA(B81:B89)","v":0},{"$f":"COUNTA(B93:B103)","v":0},{"$f":"COUNTA(B107:B115)","v":0},{"$f":"COUNTA(B120:B133)","v":0},{"$f":"COUNTA(B137:B149)","v":0},{"$f":"COUNTA(B153:B158)","v":0},{"$f":"COUNTA(B162:B174)","v":0},{"$f":"COUNTA(B180:B189)","v":0},{"$f":"COUNTA(B193:B199)","v":0}]
[]
[null,"Blow Molding Process",null,null,null,null,null,"When",null,"JUDGEMENT"]
[4.3,"Question","Verify ","Evidence","Temporary Corrective Action Plan","Permanent Corrective Action Plan","Responsible (Name)","Temp CA Date","Perm CA Date","(G/Y/R or N/A)"]
[]
["4.3.1","Did the supplier conduct parison programming analysis ? ","Review parison programming result. Parison dies size",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(J9=\"G\",3,IF(J9=\"Y\",2,IF(J9=\"R\",1,\"*\")))","v":"*"}]
["4.3.2","Does the supplier have the specification of scrap ratio of materials used in the mixture?  ","Ratio of materials to complete proper mixture relative to the mixture that was validated. ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.3.3","Does the supplier monitor key machine operating parameters?  ","Look for logs for : \nBlow Time\nCooling Time\nAir Pressure",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.3.4","How is mold temperature controlled ?","Check mold temperature data. Uniform mold temperature is needed throughout all surfaces.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.3.5","Does the supplier control the weight of the product?  ","Weight must be checked 100% in workplace.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.3.6","If applicable, does the supplier have leak test machine?","An alarm is necessary for all leak test machines.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.3.7","Are leak test machines calibrated ? ","Review calibration result.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.3.8","Are all accepted parts marked with a permanent symbol after leak test indicating the result of the test?","Review leak procedures and review parts post leak test.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.3.9","Does a supplier have a cutting jig?","Check part condition after cutting",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.3.10","Is there a standard cutting knife change frequency?","Check cutting knife change frequency",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.3.11","Are all parts visually inspected for air pockets in critical areas?  Especially, after and near additional die cuts, punched, or augered holes on otherwise solid plastic design features (i.e., tabs, supports, ribs)?  ","The supplier needs to be aware of process changes causing air pockets (i.e., tool wear).",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*",{"$f":"IF(AND(AB9=\"*\",AB10=\"*\",AB11=\"*\",AB12=\"*\",AB13=\"*\",AB14=\"*\",AB15=\"*\",AB16=\"*\",AB17=\"*\",AB18=\"*\",AB19=\"*\"),\"*\",MIN(AB9:AB19))","v":"*"}]

{"sheet":"Contamination Control","index":7,"n_rows":88,"n_cols":29,"rows_kept":88,"cut":false,"hidden":false,"merged":[[0,3,3,8],[1,10,1,11],[2,10,2,11],[3,10,3,11],[5,9,5,11],[6,9,6,11],[8,9,8,11],[5,2,5,6],[5,7,5,8],[16,9,16,11],[17,9,17,11],[18,9,18,11],[7,0,7,11],[10,9,10,11],[11,9,11,11],[12,9,12,11],[13,9,13,11],[14,9,14,11],[15,9,15,11],[9,9,9,11],[19,9,19,11],[20,9,20,11],[21,9,21,11],[22,9,22,11],[23,9,23,11],[24,9,24,11],[25,9,25,11],[26,9,26,11],[27,9,27,11],[28,9,28,11],[29,9,29,11],[30,0,30,11],[31,9,31,11],[32,9,32,11],[33,9,33,11],[34,9,34,11],[35,9,35,11],[36,9,36,11],[37,9,37,11],[38,9,38,11],[39,9,39,11],[40,9,40,11],[41,9,41,11],[42,9,42,11],[43,9,43,11],[49,9,49,11],[50,9,50,11],[51,9,51,11],[52,0,52,11],[44,9,44,11],[45,9,45,11],[46,9,46,11],[47,9,47,11],[48,9,48,11],[53,9,53,11],[54,9,54,11],[55,9,55,11],[56,9,56,11],[57,9,57,11],[58,9,58,11],[59,9,59,11],[60,9,60,11],[61,9,61,11],[62,9,62,11],[63,9,63,11],[64,9,64,11],[65,9,65,11],[66,9,66,11],[67,9,67,11],[68,9,68,11],[69,9,69,11],[70,9,70,11],[71,9,71,11],[72,9,72,11],[73,9,73,11],[75,0,75,11],[76,9,76,11],[77,9,77,11],[78,9,78,11],[74,9,74,11],[86,0,86,11],[84,9,84,11],[85,9,85,11],[87,9,87,11],[79,9,79,11],[80,9,80,11],[81,9,81,11],[82,9,82,11],[83,9,83,11]]}
["Date: ",{"$f":"'Cover Sheet'!E5","v":0},null,null,null,null,null,null,null,null,null,null,"R",{"$f":"COUNTIF($J$12:$L$23,\"R\")","v":0},{"$f":"COUNTIF($J$27:$L$31,\"R\")","v":0},{"$f":"COUNTIF($J$38:$L$55,\"R\")","v":0},null,{"$f":"COUNTIF($J$71:$L$79,\"R\")","v":0},{"$f":"COUNTIF($J$83:$L$88,\"R\")","v":0},{"$f":"COUNTIF($J$89:$L$95,\"R\")","v":0},{"$f":"COUNTIF($J$99:$L$107,\"R\")","v":0},{"$f":"COUNTIF($J$112:$L$125,\"R\")","v":0},{"$f":"COUNTIF($J$129:$L$141,\"R\")","v":0},{"$f":"COUNTIF($J$145:$L$150,\"R\")","v":0},{"$f":"COUNTIF($J$154:$L$166,\"R\")","v":0},{"$f":"COUNTIF($J$172:$L$181,\"R\")","v":0},{"$f":"COUNTIF($J$185:$L$191,\"R\")","v":0}]
["Supplier Name:                                                                                                               ",{"$f":"'Cover Sheet'!E3","v":0},null,null,null,null,null,null,null,"G","OK",null,"Y",{"$f":"COUNTIF($J$12:$L$23,\"Y\")","v":0},{"$f":"COUNTIF($J$27:$L$31,\"Y\")","v":0},{"$f":"COUNTIF($J$38:$L$55,\"Y\")","v":0},null,{"$f":"COUNTIF($J$71:$L$79,\"Y\")","v":0},{"$f":"COUNTIF($J$83:$L$88,\"Y\")","v":0},{"$f":"COUNTIF($J$89:$L$95,\"Y\")","v":0},{"$f":"COUNTIF($J$99:$L$107,\"Y\")","v":0},{"$f":"COUNTIF($J$112:$L$125,\"Y\")","v":0},{"$f":"COUNTIF($J$129:$L$141,\"Y\")","v":0},{"$f":"COUNTIF($J$145:$L$150,\"Y\")","v":0},{"$f":"COUNTIF($J$154:$L$166,\"Y\")","v":0},{"$f":"COUNTIF($J$172:$L$181,\"Y\")","v":0},{"$f":"COUNTIF($J$185:$L$191,\"Y\")","v":0}]
["Parts Evaluated:                                                                                                              ",{"$f":"CONCATENATE('Cover Sheet'!E47,'Cover Sheet'!E48,'Cover Sheet'!E49,'Cover Sheet'!E50,'Cover Sheet'!E51)","v":""},null,null,null,null,null,null,null,"Y","C/A REQUIRED",null,"N/A",{"$f":"COUNTIF($J$12:$L$23,\"N/A\")","v":0},{"$f":"COUNTIF($J$27:$L$31,\"N/A\")","v":0},{"$f":"COUNTIF($J$38:$L$55,\"N/A\")","v":0},null,{"$f":"COUNTIF($J$71:$L$79,\"N/A\")","v":0},{"$f":"COUNTIF($J$83:$L$88,\"N/A\")","v":0},{"$f":"COUNTIF($J$89:$L$95,\"N/A\")","v":0},{"$f":"COUNTIF($J$99:$L$107,\"N/A\")","v":0},{"$f":"COUNTIF($J$112:$L$125,\"N/A\")","v":0},{"$f":"COUNTIF($J$129:$L$141,\"N/A\")","v":0},{"$f":"COUNTIF($J$145:$L$150,\"N/A\")","v":0},{"$f":"COUNTIF($J$154:$L$166,\"N/A\")","v":0},{"$f":"COUNTIF($J$172:$L$181,\"N/A\")","v":0},{"$f":"COUNTIF($J$185:$L$191,\"N/A\")","v":0}]
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[]
[null,"Contamination Control Process",null,null,null,null,null,"When",null,"JUDGEMENT"]
[4.4000000000000004,"Question","Verify ","Evidence","Temporary Corrective Action Plan","Permanent Corrective Action Plan","Responsible (Name)","Temp CA Date","Perm CA Date","(G/Y/R or N/A)"]
["Section 1: Washer (Pressure Washers, Ultrasonic Washers, Static Washers (dip-washers)"]
["4.4.1","Are all parts covered / sealed after washing?","Shielded, covered, not stored near dirty operations",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(J9=\"G\",3,IF(J9=\"Y\",2,IF(J9=\"R\",1,\"*\")))","v":"*"}]
["4.4.2","Is there a pressure gage to monitor water pressure?","Analog or digital gage that is calibrated, highlights the acceptable operating pressure range. (PSI, KG/sqcm)",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.3","Is there a flow-meter/gage to monitor water flow?","Analog or digital gage that is calibrated, highlights the acceptable operating flow-rate range. (GPM, LPS, etc.)",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.4","Is wash solution temperature monitored?","Temperature chart, read-out, dial etc. with acceptable temperature range. Data being recorded on a Review log",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.5","Do all gages on the washer get calibrated ? Calibration records?","Calibration schedule along with calibration records for all gages used on the washer.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.6","Are there alarms for all of the above in case of failure of the mechanism?","Alarms, lights, E/P that identify non-working condition or prevent the operation of the machine.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.7","Is chemical titration conducted to monitor the washing solution?","Procedure that highlights the chemical types, chemical concentrations, reagents, etc. Data recording done on a data sheet. Reaction plan in case titration results indicate an out of tolerance condition",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.8","Is wash solution analyzed (ppm, conductivity, hard particles, soft particles, particle size etc.) on an ongoing basis?","A best practice where the wash solution is analyzed for particulate matter. This is done over and above chemical titration.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.9","Is there a list of approved wash supplies i.e. chemicals, filters, wipers etc. ","A listing that identifies the approved chemicals, components etc. that are used in the actual wash process. This is done in order to make sure prohibited chemicals (ex. containing silicone, aerosols etc.) are not used on the process line.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.10","Is Rust Preventative(RP) applied with the washer? What monitoring is done to verify proper amount is applied?","Procedure that identifies how much RP is allowed and a monitoring system that ensures that the correct amount of RP is applied to the part. The frequency of RP concentration checks needs to be in line with the size of the part, # of parts etc.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.11","Is there a set schedule for changing filters on the washer?","Set frequency for the change of filters. ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.12","Defined filter pore size(microns?) ","The filter type, size etc. needs to be defined in the PM instructions.  The filter change date needs to be physically at each filter location",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.13","If the washer becomes non-functional during a production run, is there a back-up system for the washer?","A back-up washer inside the plant or an external Wash provider/source that meets the requirements similar to the in-house washer. A procedure that outlines the reaction plan in such an event. ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.14","Are fluid/spray nozzles fixed, or adjustable?  If adjustable are they checked for proper positioning? How often are they cleaned?","PM process that addresses the Proper positioning of the nozzles. Cleaning of the nozzles should be based on the hours of operation of the washer and not on calendar days.  Review with maintenance personnel.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.15","Are the Nozzles functioning? (Fluid flow at correct pressure - Clogged Nozzles)","Nozzle PM on the PM plan. Start of shift visual verification that nozzles are not clogged or restricted.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.16","How often is the existing water solution in the water tank flushed out and re-filled? (evac-refill)","A procedure that identifies all of the tasks that need to be completed. A set frequency that identifies evac-refill of the tank. Needs to be based on the hours of operation of the washer instead of calendar days. ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.17","What is the process to ensure clean parts are leaving the washer to the manufacturing / assembly area. ","A plan indicating a set frequency for randomly auditing parts from end-of-washer and sending to the internal lab for evaluation.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.18","Do the racks and/or conveyance fixtures hold the parts consistently for washing? Do the parts or baskets have 'catch-points' where they trap contamination? ","Visual inspection of the racks/conveyance fixtures as they exit the washer to identify any parts/components that are 'flipped-over' or moved over. Visual inspection of any trapped contaminants within parts or baskets.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.19","Is the design/layout of the conveyor / basket a hindrance to a good wash or water flow over the parts?","Visual inspection of the racks/conveyance fixtures as they exit the washer to identify any handles or side-walls etc. that are in the way of the nozzles. Also check for any parts/components that are dry or do not get washed as much in comparison to other parts in the same basket. ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.20","Are baskets made of non-contaminating material? Paint peeling off? Rust on non-stainless steel carriers/ basket/conveyors.","Look for condition of the baskets/carriers to assess whether they are contributing to the contaminant level.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.21","Are the washer process controls on the Control Plan?","Best Practice to have a control plan section that captures all controls from the existing wash system and identifies all Process/Product parameters. ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.22","If there is a drying system after the wash, is the air filtered? Is the air heated to facilitate faster drying?","Visual observation and inspection.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["Section 2: Clean Room",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.23","Is the operation conducted in a clean room? ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.24","Is there controlled entry into the clean room? (i.e. card swipe or alt. method?)","Visual observation and inspection of the entry point. ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.25","Are there alarms if the doors are kept open beyond a maximum time?","Visual observation and inspection of the entry point. ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.26","Is there a neutral-zone before entry into the clean room? (i.e.. double doors)","Visual observation and inspection of the entry point. ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.27","Is there an air-blow-off for operators entering the clean room?","Visual observation and inspection of the entry point. ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.28","Is there a sticky/wipe-off mat for shoes?","Visual observation and inspection of the entry point. ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.29","Is there a dress code required?","Visual observation and inspection of the entry point. A list of PPE (lint free gloves, hair-nets, full-suits etc.) needs to be highlighted near the entry location.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.30","Is there positive air pressure inside the clean room?","A system / procedure that monitors and maintains positive air pressure inside the clean room.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.31","Is air quality monitored and at what frequency in the clean room? ","Monitor log to record the findings of the air quality levels. ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.32","Are findings from air-quality checks resolved?","A reaction plan that identifies the steps that need to be taken if problems are identified.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.33","Is there a PM log for change of Air filters in the Clean room? ","A part of the PM schedule for the clean room",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.34","Is filter rating consistent with maximum allowable particle size?","Review data",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.35","Is there monitoring or control of the components that are introduced into the clean room? ","Part of the incoming inspection section of the Clean Room control plan. Visual Observations & Inspections",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.36","Is there monitoring or control of the bins/washed Containers that are introduced into the clean room? ","Part of the incoming inspection section of the Clean Room control plan. Visual Observations & Inspections",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.37","Part entry & exit points - do  they have controlled access similar to the people entry & exit points?","Visual Observation and inspection",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.38","Are Cardboard boxes/wooden boxes etc. introduced into the clean room?","Visual Observation and inspection",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.39","Is there Temp/Humidity control ?","Part of the environmental controls requirements for the clean room",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.40","Part handling policy - drop-parts policy / touching parts with bare hands? Part transfer - is it manual?","Physical Observation and inspection. Needs to be part of the 5S systems within the clean room",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.41","Are washed parts stored in the clean room? Are they protected while in the clean room?","Physical Observation and inspection. Needs to be part of the 5S systems within the clean room",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.42","Are unwashed parts introduced into or stored in the clean room?","Physical Observation and inspection. Needs to be part of the 5S systems within the clean room",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.43","Is there a policy for No-food / No-drink in the clean room?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["Section 3: Process Line",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.44","Is there a contamination score / findings that are stored line-side?","Internal scoring scheme that supports contamination level awareness and process control.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.45","Are there samples of contamination found at the line?","Samples of contamination that were identified and picked up during a Layered audit or a contamination audit. ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.46","Are those contamination findings displayed at line-side? (actual samples or pictures)","Samples of contamination that were identified and picked up during a Layered audit or a contamination audit. Such visual aids educate the operator about the level of cleanliness and provide feedback about the level of process control.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.47","Is proper investigation with Root-cause / Corrective Action completed on cases of contamination discovered on the line?","A documentation review that outlines the appropriate root-cause & corrective action steps for contamination found at or around the process line.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.48","What is the method of identifying or checking for contamination?","A line-side Tape-lift test, Wipe-Cloth test, Tack-Cloth test, Magnet test etc.  Lab testing on a less frequent basis. (Evidence that it is being done on a continuous basis)",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.49","Is there a reaction plan (containment) in the event of a discovery?","Reaction plan (part of Control Plan) needs to identify containment, identification of the parts, how to rework them and at what point to re-introduce back into the value stream",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.50","Is there a pareto for Contamination events identified so Root-cause / CA can be done on a systemic level? Is RC / CA being done and is it satisfactory to the requirements of the process?","Continuous Improvement plans and a live log of CA items",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.51","Is there a policy of no-food / no-drinks that is enforced strictly by the management?","Physical Observations & Inspection",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.52","For all contamination discovered, is it split by \"introduced from outside\" vs. \"created at the line\"?","Contamination 'created' due to operations at the process line (e.g.: zinc flaking due to press-fit into another part, plastic shavings due to metal to plastic contact etc.)",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.53","Do operators understand the impact of contamination on the functioning of the product?","Operator awareness and understanding of the Failure Mode that final customers (vehicle drivers) experience. Observe, talk to operators to find out awareness.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.54","Have operators been trained to identify types of contamination?","Operator training should be complete. For parts that are sensitive to Contamination, this type of training needs to be part of the Standard Operator training as prescribed by the QSB module.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.55","Are component/part bins covered during breaks / off-shifts?","Lids and covers to prevent air-borne contaminants from settling onto parts and components that are laying the  bins.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.56","Are component/part bins washed? How often? ","See section 7.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.57","Is there a Robust 5-S system in place? Is it working?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.58","Is there an incoming inspection for all purchased fluids (media) to check for contamination? ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.59","If Hydraulic systems are tested for leaks, is the test media (Oil, Water, air etc.) filtered?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.60","For incoming components, are there Key parts identified that can contribute to contamination?","Look for evidence of supply chain monitoring for likely Contamination contributors (Castings, components deburred using sand-blasting or abrasive slurry, heat-treated parts, etc.) ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.61","Is there an end-of-line test or lab test available in-house to check for contamination?","Gravimetric, Particle Counter etc.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.62","Are parts from the clean room sealed / covered until just prior to assembly?","Procedures that outline the 5-S aspect of covering the containers, assemblies and sub-assemblies until just before final assembly. Also review the actual evidence at the shop-floor to verify that the procedures are being followed.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.63","Are all incoming/purchased parts brought to the line in their original packaging?","Certain components (o-rings, valves, etc.) are supplied in clean plastic bags",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(J73=\"G\",3,IF(J73=\"Y\",2,IF(J73=\"R\",1,\"*\")))","v":"*"}]
["4.4.64","If repacking/unpacking of purchased components exists, is there a potential for introducing/creating contaminants?","Knives used to open the cardboard boxes etc. possibly create shavings/dust/debris. A process for re-packing parts from larger boxes into smaller containers without introducing or creating contamination.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.65","Are any tools used on line like abrasive discs, cutting discs etc. that can introduce contamination into the process/part?","No trimming or grinding operations should occur in or around the assembly area. When such operations are conducted, the parts need to be washed inside & outer surface.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["Section 4: Machining"]
["4.4.66","Are all coolant systems pressure/flow monitored?","Physical Inspection",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.67","Are all coolant systems filtered?","Physical Inspection",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.68","Are all machined parts subject to a cleaning operation prior to assembly?","Physical Inspection",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.69","Are tool change procedures' potential effects on contamination considered in the PCP?","Review PCP",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.70","Is flow of cutting fluid monitored using a flow-gage?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.71","Is pressure of cutting fluid monitored?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.72","Is there a PM process for the nozzles  / plumbing?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.73","Is nozzle position verified before start of every shift?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.74","Is cutting fluid chemistry monitored?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.4.75","Is cutting fluid filtered?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["Section 5: Quality Systems"]
["4.4.76","Are the sediment particle size / particle weight, total weight developed off of the agreed-upon, customer approved specification? (item#1)",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*",{"$f":"IF(AND(AB67=\"*\",AB68=\"*\",AB69=\"*\",AB70=\"*\",AB71=\"*\",AB72=\"*\",AB73=\"*\",AB74=\"*\",AB75=\"*\",AB77=\"*\",AB78=\"*\",AB79=\"*\",AB80=\"*\",AB81=\"*\",AB82=\"*\",AB83=\"*\",AB84=\"*\",AB85=\"*\",AB86=\"*\",AB88=\"*\",AB9=\"*\",AB10=\"*\",AB11=\"*\",AB12=\"*\",AB13=\"*\",AB14=\"*\",AB15=\"*\",AB16=\"*\",AB17=\"*\",AB18=\"*\",AB19=\"*\",AB20=\"*\",AB21=\"*\",AB22=\"*\",AB23=\"*\",AB24=\"*\",AB25=\"*\",AB26=\"*\",AB27=\"*\",AB28=\"*\",AB29=\"*\",AB30=\"*\",AB32=\"*\",AB33=\"*\",AB34=\"*\",AB35=\"*\",AB36=\"*\",AB37=\"*\",AB38=\"*\",AB39=\"*\",AB40=\"*\",AB41=\"*\",AB42=\"*\",AB43=\"*\",AB44=\"*\",AB45=\"*\",AB46=\"*\",AB47=\"*\",AB48=\"*\",AB49=\"*\",AB50=\"*\",AB51=\"*\",AB52=\"*\",AB54=\"*\",AB55=\"*\",AB56=\"*\",AB57=\"*\",AB58=\"*\",AB59=\"*\",AB60=\"*\",AB61=\"*\",AB62=\"*\",AB63=\"*\",AB64=\"*\",AB65=\"*\",AB66=\"*\"),\"*\",MIN(AB8:AB88))","v":"*"}]

{"sheet":"Ductile Iron Castings","index":8,"n_rows":30,"n_cols":29,"rows_kept":30,"cut":false,"hidden":false,"merged":[[20,9,20,11],[21,9,21,11],[22,9,22,11],[23,9,23,11],[29,9,29,11],[24,9,24,11],[25,9,25,11],[26,9,26,11],[27,9,27,11],[28,9,28,11],[0,3,3,8],[1,10,1,11],[2,10,2,11],[3,10,3,11],[19,9,19,11],[13,9,13,11],[5,2,5,6],[5,7,5,8],[5,9,5,11],[6,9,6,11],[7,0,7,11],[8,9,8,11],[9,9,9,11],[10,9,10,11],[11,9,11,11],[18,9,18,11],[12,9,12,11],[14,9,14,11],[15,9,15,11],[16,9,16,11],[17,9,17,11]]}
["Date: ",{"$f":"'Cover Sheet'!E5","v":0},null,null,null,null,null,null,null,null,null,null,"R",{"$f":"COUNTIF($J$11:$L$11,\"R\")","v":0},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$18:$L$23,\"R\")","v":0},{"$f":"COUNTIF($J$27:$L$33,\"R\")","v":0}]
["Supplier Name:                                                                                                               ",{"$f":"'Cover Sheet'!E3","v":0},null,null,null,null,null,null,null,"G","OK",null,"Y",{"$f":"COUNTIF($J$11:$L$11,\"Y\")","v":0},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$18:$L$23,\"Y\")","v":0},{"$f":"COUNTIF($J$27:$L$33,\"Y\")","v":0}]
["Parts Evaluated:                                                                                                              ",{"$f":"CONCATENATE('Cover Sheet'!E47,'Cover Sheet'!E48,'Cover Sheet'!E49,'Cover Sheet'!E50,'Cover Sheet'!E51)","v":""},null,null,null,null,null,null,null,"Y","C/A REQUIRED",null,"N/A",{"$f":"COUNTIF($J$11:$L$11,\"N/A\")","v":0},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$18:$L$23,\"N/A\")","v":0},{"$f":"COUNTIF($J$27:$L$33,\"N/A\")","v":0}]
["Program",{"$f":"'Cover Sheet'!E2","v":0},null,null,null,null,null,null,null,"R","Unacceptable",null,null,{"$f":"COUNTA(B9:B11)","v":3},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},null,{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(B13:B17)","v":5},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(B18:B21)","v":4},{"$f":"COUNTA(B25:B31)","v":6}]
[]
[null,"Ductile Iron Castings",null,null,null,null,null,"When",null,"JUDGEMENT"]
[4.5,"Question","Verify ","Evidence","Temporary Corrective Action Plan","Permanent Corrective Action Plan","Responsible (Name)","Temp CA Date","Perm CA Date","(G/Y/R or N/A)"]
["Section 1: Operations"]
["4.5.1","Is the metal chemistry checked on a continual basis at the central / holding furnace/ and are SPC charts used?","The % of carbon / CE (carbon equivalent) should be monitored & look for SPC charts on silicon ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(J9=\"G\",3,IF(J9=\"Y\",2,IF(J9=\"R\",1,\"*\")))","v":"*"}]
["4.5.2","Is the temperature and chemistry via the spectrograph in the pour station monitored. ","Look for an SPC chart on the temperature. Also look for the final chemistry check. ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.5.3","Is there a time limit set after Mg inoculation to prevent nodularity fade? Is there an alarm system?","Look for the maximum time and for the presence of a time alarm.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.5.4","Is FeSi or other post inoculation during mold fill checked?","Ask question / visually observe",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.5.5","Is magnesium residual checked and recorded?","Ask question and check records.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.5.6","Does the actual metal temperature set point match the set up sheet / process control plan?","Visual observation on floor at appropriate points in process",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.5.7","Is pour basin full at end of mold pour?","Visual observation. If not full investigate rational / review procedure for scrapping mold.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.5.8","Is there any mold / metal runout?","Visual observation / review procedure for defective molds.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.5.9","How are defective molds (short pour, runout, broken) identified and controlled?","Ask question / visual observation",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.5.10","What is used for mold,  chemistry and nodularity traceability?","Control Plan and visual observation for lot, date, shift coding",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.5.11","Is nodularity / microstructure checked on \"last mold\" poured for each Mg inoculation treatment?","Nodularity sample from \"last mold\", is the last mold identified and marked?  Is 100% NDT testing being used (required for safety parts).",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*",{"$f":"IF(AND(AB9=\"*\",AB10=\"*\",AB12=\"*\",AB13=\"*\",AB14=\"*\",AB15=\"*\",AB16=\"*\",AB17=\"*\",AB19=\"*\"),\"*\",MIN(AB9:AB19))","v":"*"}]
["4.5.12","How are mold / core sand properties monitored and controlled?","Ask questions, green strength, permeability, moisture, clay content, grain size,  visual observation",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.5.13","Are gates in correct location per the Nexteer drawing?","Review tool design / visually observe",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.5.14","Is there a tooling control procedure? Is tooling tagged to identify status such as unapproved / approved for production?","Procedures for production approval, obsolescence, and maintenance inspections",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.5.15","Is there a procedure for monitoring tooling wear?","Ask question / visual observation",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.5.16","How is hardness monitored on casting?","Records of hardness checks done within a casting lot.  What stage of production is hardness checked in?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.5.17","Is x-ray equipment certified? Are operators trained and certified?","Visual observation and training records",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.5.18","Are x-ray and visual boundary samples available and approved by Nexteer?","Ask question / visually observe ensure boundary samples or evidence of radiographs are in PMD",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.5.19","Are there visual aids for post casting processing such as gate / fin removal and gaging?","Visual observation",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.5.20","Are computer programs or mechanical limits protected from non-authorized changes?","Look for enclosed and locked cabinets for computer programs",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.5.21","Are there audits developed for wall thickness checks?","Control Plan/documentation",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.5.22","Are there CMM audits developed with hit points on key casting features subject to wear? ","Review CMM programs and visual casting features",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*",{"$f":"IF(AND(AB9=\"*\",AB10=\"*\",AB12=\"*\",AB13=\"*\",AB14=\"*\",AB15=\"*\",AB16=\"*\",AB17=\"*\",AB19=\"*\",AB20=\"*\",AB21=\"*\",AB23=\"*\",AB24=\"*\",AB25=\"*\",AB26=\"*\",AB27=\"*\",AB28=\"*\",AB30=\"*\"),\"*\",MIN(AB9:AB30))","v":"*"}]

{"sheet":"Electrical Product Return","index":9,"n_rows":26,"n_cols":29,"rows_kept":26,"cut":false,"hidden":false,"merged":[[6,0,7,0],[6,1,7,1],[6,2,7,2],[6,3,7,3],[6,4,7,4],[0,3,3,8],[1,10,1,11],[2,10,2,11],[3,10,3,11],[5,9,5,11],[8,9,8,11],[9,9,9,11],[10,9,10,11],[6,9,7,11],[5,2,5,6],[5,7,5,8],[6,5,7,5],[6,6,7,6],[6,7,7,7],[6,8,7,8],[25,9,25,11],[16,9,16,11],[17,9,17,11],[18,9,18,11],[19,9,19,11],[20,9,20,11],[21,9,21,11],[22,9,22,11],[23,9,23,11],[24,9,24,11],[15,9,15,11],[11,9,11,11],[12,9,12,11],[13,9,13,11],[14,9,14,11]]}
["Date: ",{"$f":"'Cover Sheet'!E5","v":0},null,null,null,null,null,null,null,null,null,null,"R",{"$f":"COUNTIF($J$12:$L$23,\"R\")","v":0},{"$f":"COUNTIF($J$27:$L$31,\"R\")","v":0},{"$f":"COUNTIF($J$38:$L$55,\"R\")","v":0},null,{"$f":"COUNTIF($J$71:$L$79,\"R\")","v":0},{"$f":"COUNTIF($J$83:$L$91,\"R\")","v":0},{"$f":"COUNTIF($J$95:$L$105,\"R\")","v":0},{"$f":"COUNTIF($J$109:$L$117,\"R\")","v":0},{"$f":"COUNTIF($J$122:$L$135,\"R\")","v":0},{"$f":"COUNTIF($J$139:$L$151,\"R\")","v":0},{"$f":"COUNTIF($J$155:$L$160,\"R\")","v":0},{"$f":"COUNTIF($J$164:$L$176,\"R\")","v":0},{"$f":"COUNTIF($J$182:$L$191,\"R\")","v":0},{"$f":"COUNTIF($J$195:$L$201,\"R\")","v":0}]
["Supplier Name:                                                                                                               ",{"$f":"'Cover Sheet'!E3","v":0},null,null,null,null,null,null,null,"G","OK",null,"Y",{"$f":"COUNTIF($J$12:$L$23,\"Y\")","v":0},{"$f":"COUNTIF($J$27:$L$31,\"Y\")","v":0},{"$f":"COUNTIF($J$38:$L$55,\"Y\")","v":0},null,{"$f":"COUNTIF($J$71:$L$79,\"Y\")","v":0},{"$f":"COUNTIF($J$83:$L$91,\"Y\")","v":0},{"$f":"COUNTIF($J$95:$L$105,\"Y\")","v":0},{"$f":"COUNTIF($J$109:$L$117,\"Y\")","v":0},{"$f":"COUNTIF($J$122:$L$135,\"Y\")","v":0},{"$f":"COUNTIF($J$139:$L$151,\"Y\")","v":0},{"$f":"COUNTIF($J$155:$L$160,\"Y\")","v":0},{"$f":"COUNTIF($J$164:$L$176,\"Y\")","v":0},{"$f":"COUNTIF($J$182:$L$191,\"Y\")","v":0},{"$f":"COUNTIF($J$195:$L$201,\"Y\")","v":0}]
["Parts Evaluated:                                                                                                              ",{"$f":"CONCATENATE('Cover Sheet'!E47,'Cover Sheet'!E48,'Cover Sheet'!E49,'Cover Sheet'!E50,'Cover Sheet'!E51)","v":""},null,null,null,null,null,null,null,"Y","C/A REQUIRED",null,"N/A",{"$f":"COUNTIF($J$12:$L$23,\"N/A\")","v":0},{"$f":"COUNTIF($J$27:$L$31,\"N/A\")","v":0},{"$f":"COUNTIF($J$38:$L$55,\"N/A\")","v":0},null,{"$f":"COUNTIF($J$71:$L$79,\"N/A\")","v":0},{"$f":"COUNTIF($J$83:$L$91,\"N/A\")","v":0},{"$f":"COUNTIF($J$95:$L$105,\"N/A\")","v":0},{"$f":"COUNTIF($J$109:$L$117,\"N/A\")","v":0},{"$f":"COUNTIF($J$122:$L$135,\"N/A\")","v":0},{"$f":"COUNTIF($J$139:$L$151,\"N/A\")","v":0},{"$f":"COUNTIF($J$155:$L$160,\"N/A\")","v":0},{"$f":"COUNTIF($J$164:$L$176,\"N/A\")","v":0},{"$f":"COUNTIF($J$182:$L$191,\"N/A\")","v":0},{"$f":"COUNTIF($J$195:$L$201,\"N/A\")","v":0}]
["Program",{"$f":"'Cover Sheet'!E2","v":0},null,null,null,null,null,null,null,"R","Unacceptable",null,null,{"$f":"COUNTA(B10:B21)","v":12},{"$f":"COUNTA(B25:B32)","v":2},{"$f":"COUNTA(B36:B53)","v":0},null,{"$f":"COUNTA(B69:B77)","v":0},{"$f":"COUNTA(B81:B89)","v":0},{"$f":"COUNTA(B93:B103)","v":0},{"$f":"COUNTA(B107:B115)","v":0},{"$f":"COUNTA(B120:B133)","v":0},{"$f":"COUNTA(B137:B149)","v":0},{"$f":"COUNTA(B153:B158)","v":0},{"$f":"COUNTA(B162:B174)","v":0},{"$f":"COUNTA(B180:B189)","v":0},{"$f":"COUNTA(B193:B199)","v":0}]
[]
[null,"Electrical Product Return",null,null,null,null,null,"When",null,"JUDGEMENT"]
[4.5999999999999996,"Question","Verify ","Evidence","Temporary Corrective Action Plan","Permanent Corrective Action Plan","Responsible (Name)","Temp CA Date","Perm CA Date","(G/Y/R or N/A)"]
[]
["4.6.1","Does the supplier have an internal team or work group identified on reducing warranty?","The supplier shall have a procedure which clearly identifies a focus group(s) to address warranty concerns.  Supplier should be utilizing a warranty tracking system. ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(J9=\"G\",3,IF(J9=\"Y\",2,IF(J9=\"R\",1,\"*\")))","v":"*"}]
["4.6.2","Does the supplier have a general flow diagram on processing warranty field returns?","A flow diagram should include tracking incoming warranty field returns, initial visual evaluation, testing, final analysis, and a feed back to top management,  manufacturing site, and customer. ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.6.3","Does supplier have an internal tracking method or recording system of warranty field returns?","The Supplier at a minimum should be logging in part number, build date and or serial number, description of reported failure, and date of returned part.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.6.4","Does the supplier have people trained to use the 5 Why/8-D forms.","Look for training material and forms.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.6.5","Does supplier procedure for initial warranty evaluation have less than a one week turn around time?","Supplier has one week upon receipt of field return to evaluate and respond with root cause back to customer.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.6.6","Does the supplier have a procedure for a fast response when there is a warranty concern identified?","The supplier should have a reaction plan which includes containment at customer assembly plants, sequencers, SPO and their warehouse.  Also, supplier must immediately notify customer when a failure mode is identified.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.6.7","Is the supplier tracking \"all\" warranty returns for a minimum of one year when there is a new platform launch?","Supplier shall be targeting customer IPTV/PPM target identified.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.6.8","Is there a dedicated work area to analyze field returns?","A designated area shall be appropriated to analyze and tear down returned units so there is no cross contamination from other units.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.6.9","Is there a system in place where upper management is reviewing field return data?","The supplier shall have a procedure where management regularly reviews the data.  ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.6.10","Is the supplier's warranty return tracking matrix shared with the manufacturing site & PDT?","The supplier should provide evidence of a bi-weekly/monthly warranty return report. The manufacturing site should provide feedback of corrective action (5 phase) for each new warranty item. The supplier warranty matrix is generated from the problem cases coded as warranty return.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.6.11","Does supplier have a database for 5phases which can be globally accessible?","Supplier is required to have a common global lessons learned data base for look across.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.6.12","Does the supplier have a communication link (identified representatives) between the manufacturing site and corporate headquarters to discuss field return warranty?","The supplier should have a designated representative from their assembly plant and headquarters to participate in PDT's, QRD when there are warranty field returns.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.6.13","Does the supplier have test documentation for warranty field returns: Tri-Temperature, Tri Voltage functional/Parametric, and Vibration data?","The supplier shall have documentation on file where tests were preformed on field returned parts including parts where the customer complaint could not be verified (CCNV). ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.6.14","Is the supplier using a certified/credited approved lab .  Are the testing equipment calibrations and/or verification certified, posted, and current?","Supplier should use a certified  approved lab.  The test chamber system shall have a tracking system on calibration dates of equipment. This system will typically be a computerized tracking system or other notification system.  Test equipment shall be verified/calibrated per applicable customer specific standard or consensus standard, e.g., ASTM, SAE, ISO, NIST, etc.  Verification/calibration results shall be internally reviewed, approved and documented.  \n",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.6.15","Is there proper protection against contamination in the test chamber(s)?","All areas of test chamber(s) verified to be free of contaminants that may cause test defects or failures.  A record of cleaning shall be tracked to ensure prior testing has not contaminated test chamber. ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.6.16","Are ESD equipment standards established?","All equipment and operators shall be properly grounded and adhere to ANSI or I.E.C. standards.  The measurements/verification of the benches, floor etc. should be done periodically and the revision of the results should be part of the layered audit.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.6.17","Does the supplier have documentation and evidence where field returns are retained in a friendly environment?","Suppliers are required per SOR to maintain & store warranty field returns for 30 days.  The supplier must provide storage where parts will not degrade over time.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.6.18","Does the supplier have a procedure for periodical global warranty reviews between regions to share lessons learned?","Supplier management should have at a minimum, quarterly review meetings to discuss lessons learned on field return warranty.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*",{"$f":"IF(AND(AB9=\"*\",AB10=\"*\",AB11=\"*\",AB12=\"*\",AB13=\"*\",AB15=\"*\",AB16=\"*\",AB17=\"*\",AB18=\"*\",AB19=\"*\",AB20=\"*\",AB21=\"*\",AB22=\"*\",AB23=\"*\",AB24=\"*\",AB26=\"*\"),\"*\",MIN(AB9:AB26))","v":"*"}]

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["Date: ",{"$f":"'Cover Sheet'!E5","v":0},null,null,null,null,null,null,null,null,null,null,"R",{"$f":"COUNTIF($J$12:$L$22,\"R\")","v":0},{"$f":"COUNTIF($J$23:$L$27,\"R\")","v":0},{"$f":"COUNTIF($J$34:$L$51,\"R\")","v":0},null,{"$f":"COUNTIF($J$67:$L$75,\"R\")","v":0},{"$f":"COUNTIF($J$79:$L$87,\"R\")","v":0},{"$f":"COUNTIF($J$91:$L$101,\"R\")","v":0},{"$f":"COUNTIF($J$105:$L$113,\"R\")","v":0},{"$f":"COUNTIF($J$118:$L$131,\"R\")","v":0},{"$f":"COUNTIF($J$135:$L$147,\"R\")","v":0},{"$f":"COUNTIF($J$151:$L$156,\"R\")","v":0},{"$f":"COUNTIF($J$160:$L$172,\"R\")","v":0},{"$f":"COUNTIF($J$178:$L$187,\"R\")","v":0},{"$f":"COUNTIF($J$191:$L$197,\"R\")","v":0}]
["Supplier Name:                                                                                                               ",{"$f":"'Cover Sheet'!E3","v":0},null,null,null,null,null,null,null,"G","OK",null,"Y",{"$f":"COUNTIF($J$12:$L$22,\"Y\")","v":0},{"$f":"COUNTIF($J$23:$L$27,\"Y\")","v":0},{"$f":"COUNTIF($J$34:$L$51,\"Y\")","v":0},null,{"$f":"COUNTIF($J$67:$L$75,\"Y\")","v":0},{"$f":"COUNTIF($J$79:$L$87,\"Y\")","v":0},{"$f":"COUNTIF($J$91:$L$101,\"Y\")","v":0},{"$f":"COUNTIF($J$105:$L$113,\"Y\")","v":0},{"$f":"COUNTIF($J$118:$L$131,\"Y\")","v":0},{"$f":"COUNTIF($J$135:$L$147,\"Y\")","v":0},{"$f":"COUNTIF($J$151:$L$156,\"Y\")","v":0},{"$f":"COUNTIF($J$160:$L$172,\"Y\")","v":0},{"$f":"COUNTIF($J$178:$L$187,\"Y\")","v":0},{"$f":"COUNTIF($J$191:$L$197,\"Y\")","v":0}]
["Parts Evaluated:                                                                                                              ",{"$f":"CONCATENATE('Cover Sheet'!E47,'Cover Sheet'!E48,'Cover Sheet'!E49,'Cover Sheet'!E50,'Cover Sheet'!E51)","v":""},null,null,null,null,null,null,null,"Y","C/A REQUIRED",null,"N/A",{"$f":"COUNTIF($J$12:$L$22,\"N/A\")","v":0},{"$f":"COUNTIF($J$23:$L$27,\"N/A\")","v":0},{"$f":"COUNTIF($J$34:$L$51,\"N/A\")","v":0},null,{"$f":"COUNTIF($J$67:$L$75,\"N/A\")","v":0},{"$f":"COUNTIF($J$79:$L$87,\"N/A\")","v":0},{"$f":"COUNTIF($J$91:$L$101,\"N/A\")","v":0},{"$f":"COUNTIF($J$105:$L$113,\"N/A\")","v":0},{"$f":"COUNTIF($J$118:$L$131,\"N/A\")","v":0},{"$f":"COUNTIF($J$135:$L$147,\"N/A\")","v":0},{"$f":"COUNTIF($J$151:$L$156,\"N/A\")","v":0},{"$f":"COUNTIF($J$160:$L$172,\"N/A\")","v":0},{"$f":"COUNTIF($J$178:$L$187,\"N/A\")","v":0},{"$f":"COUNTIF($J$191:$L$197,\"N/A\")","v":0}]
["Program",{"$f":"'Cover Sheet'!E2","v":0},null,null,null,null,null,null,null,"R","Unacceptable",null,null,{"$f":"COUNTA(B10:B21)","v":12},{"$f":"COUNTA(B23:B28)","v":0},{"$f":"COUNTA(B32:B49)","v":0},null,{"$f":"COUNTA(B65:B73)","v":0},{"$f":"COUNTA(B77:B85)","v":0},{"$f":"COUNTA(B89:B99)","v":0},{"$f":"COUNTA(B103:B111)","v":0},{"$f":"COUNTA(B116:B129)","v":0},{"$f":"COUNTA(B133:B145)","v":0},{"$f":"COUNTA(B149:B154)","v":0},{"$f":"COUNTA(B158:B170)","v":0},{"$f":"COUNTA(B176:B185)","v":0},{"$f":"COUNTA(B189:B195)","v":0}]
[]
[null,"Electronics Lubrication Application",null,null,null,null,null,"When",null,"JUDGEMENT"]
[4.7,"Question","Verify ","Evidence","Temporary Corrective Action Plan","Permanent Corrective Action Plan","Responsible (Name)","Temp CA Date","Perm CA Date","(G/Y/R or N/A)"]
[]
["4.7.1","Does lubricant meet -40 to +85 *c assembly validation for lubricant viscosity?","For electronic assemblies the functional temperature range is from -40 to +85 *c  therefore lube selected shall meet this standard for stability.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(J9=\"G\",3,IF(J9=\"Y\",2,IF(J9=\"R\",1,\"*\")))","v":"*"}]
["4.7.2","Is lube cross compatible - mechanical to electrical  application in surrounding area of application ","Mechanical (usually has detergent and is ionic) Electrical (dielectric- non ionic) example, mechanical grease on or near circuit board. Measures should be taken to assure lube is controlled around critical areas.  Visual aids should show these areas.  Material handling and packaging prevents migration to areas that would prove to be detrimental to the integrity of the assembly.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.7.3","Is lube compatible with surrounding materials? ","Lubes have been shown to cause brittle fracture in PC material",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.7.4","How is lube applied – hand or automated?","Operators Shall be trained in the appropriate manual techniques.  The application equipment is defined and being used.  Work instructions are available at the application site.  Instructions include visual aids.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.7.5","Is there a sensor to assure proper amount of grease was metered to the part?","A procedure shall exist to verify on a regular basis that adequate transfer of the lube is taking place from the lube application equipment i.e. weighing of the grease. ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.7.6","How is contamination controlled through the pressure system (e.g.. air intake)?","Foreign particles can cause damage to lubricated moving surface or cause shorts in electronic assemblies Use of water separators or air dryers in air lines shall be used",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.7.7","How is changeover controlled in order to avoid contamination?","During changeover foreign particles can cause damage to lubricated moving surface or cause shorts in electronic assemblies",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.7.8","Does the process control plan specify the method of verifying the quantity of lubricant applied and the frequency of applications? ","The control plan shall outline the method  and frequency to be followed for verifying the quantity and location of the lubrication.   ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.7.9","Is there a procedure for verifying incoming lubricant is correct, in the correct quantity and in suitable condition? ","Procedures shall exist to verify that the correct material is received and is properly and clearly labeled. No damage to the container shall exist that would expose the contents to foreign material. Consideration shall be given to evaluate the lubricant for separation(shelf life or extreme temps).",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.7.10","Are all relevant specifications and test standards available?","To ensure all customer requirements are both understood and satisfied, the organization shall have all related lubricant and customer referenced standards and specifications available for use.    ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.7.11","Are there controls to assure that the correct lubricant is provided to the application site?","Measures shall be in place to assure correct lube is provided to the application site.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.7.12","Is there an alarm or other procedure to indicate when the flow or other critical parameters are outside process requirements?  ","Process alarms or other procedures shall exist to alert the operator of parameter deviation",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.7.13","Is there any concern for the contamination of the grease with foreign material after it's application to the part area?","Does the area of greasing need to be protected?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.7.14","In a manual greasing application how is the shelf life of the grease in current use managed & monitored?","Look for grease discoloration, separation & viscosity changes. Also look for recommended handling instructions for the management of grease properties.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*",{"$f":"IF(AND(AB9=\"*\",AB11=\"*\",AB12=\"*\",AB13=\"*\",AB14=\"*\",AB15=\"*\",AB16=\"*\",AB17=\"*\",AB18=\"*\",AB19=\"*\",AB20=\"*\",AB22=\"*\"),\"*\",MIN(AB9:AB22))","v":"*"}]

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["Date: ",{"$f":"'Cover Sheet'!E5","v":0},null,null,null,null,null,null,null,null,null,null,"R",{"$f":"COUNTIF($J$12:$L$23,\"R\")","v":0},{"$f":"COUNTIF($J$27:$L$31,\"R\")","v":0},{"$f":"COUNTIF($J$38:$L$55,\"R\")","v":0},null,{"$f":"COUNTIF($J$71:$L$79,\"R\")","v":0},{"$f":"COUNTIF($J$83:$L$91,\"R\")","v":0},{"$f":"COUNTIF($J$95:$L$105,\"R\")","v":0},{"$f":"COUNTIF($J$109:$L$117,\"R\")","v":0},{"$f":"COUNTIF($J$122:$L$135,\"R\")","v":0},{"$f":"COUNTIF($J$139:$L$151,\"R\")","v":0},{"$f":"COUNTIF($J$155:$L$160,\"R\")","v":0},{"$f":"COUNTIF($J$164:$L$176,\"R\")","v":0},{"$f":"COUNTIF($J$182:$L$191,\"R\")","v":0},{"$f":"COUNTIF($J$195:$L$201,\"R\")","v":0}]
["Supplier Name:                                                                                                               ",{"$f":"'Cover Sheet'!E3","v":0},null,null,null,null,null,null,null,"G","OK",null,"Y",{"$f":"COUNTIF($J$12:$L$23,\"Y\")","v":0},{"$f":"COUNTIF($J$27:$L$31,\"Y\")","v":0},{"$f":"COUNTIF($J$38:$L$55,\"Y\")","v":0},null,{"$f":"COUNTIF($J$71:$L$79,\"Y\")","v":0},{"$f":"COUNTIF($J$83:$L$91,\"Y\")","v":0},{"$f":"COUNTIF($J$95:$L$105,\"Y\")","v":0},{"$f":"COUNTIF($J$109:$L$117,\"Y\")","v":0},{"$f":"COUNTIF($J$122:$L$135,\"Y\")","v":0},{"$f":"COUNTIF($J$139:$L$151,\"Y\")","v":0},{"$f":"COUNTIF($J$155:$L$160,\"Y\")","v":0},{"$f":"COUNTIF($J$164:$L$176,\"Y\")","v":0},{"$f":"COUNTIF($J$182:$L$191,\"Y\")","v":0},{"$f":"COUNTIF($J$195:$L$201,\"Y\")","v":0}]
["Parts Evaluated:                                                                                                              ",{"$f":"CONCATENATE('Cover Sheet'!E47,'Cover Sheet'!E48,'Cover Sheet'!E49,'Cover Sheet'!E50,'Cover Sheet'!E51)","v":""},null,null,null,null,null,null,null,"Y","C/A REQUIRED",null,"N/A",{"$f":"COUNTIF($J$12:$L$23,\"N/A\")","v":0},{"$f":"COUNTIF($J$27:$L$31,\"N/A\")","v":0},{"$f":"COUNTIF($J$38:$L$55,\"N/A\")","v":0},null,{"$f":"COUNTIF($J$71:$L$79,\"N/A\")","v":0},{"$f":"COUNTIF($J$83:$L$91,\"N/A\")","v":0},{"$f":"COUNTIF($J$95:$L$105,\"N/A\")","v":0},{"$f":"COUNTIF($J$109:$L$117,\"N/A\")","v":0},{"$f":"COUNTIF($J$122:$L$135,\"N/A\")","v":0},{"$f":"COUNTIF($J$139:$L$151,\"N/A\")","v":0},{"$f":"COUNTIF($J$155:$L$160,\"N/A\")","v":0},{"$f":"COUNTIF($J$164:$L$176,\"N/A\")","v":0},{"$f":"COUNTIF($J$182:$L$191,\"N/A\")","v":0},{"$f":"COUNTIF($J$195:$L$201,\"N/A\")","v":0}]
["Program",{"$f":"'Cover Sheet'!E2","v":0},null,null,null,null,null,null,null,"R","Unacceptable",null,null,{"$f":"COUNTA(B10:B21)","v":12},{"$f":"COUNTA(B25:B32)","v":8},{"$f":"COUNTA(B36:B53)","v":18},null,{"$f":"COUNTA(B69:B77)","v":0},{"$f":"COUNTA(B81:B89)","v":0},{"$f":"COUNTA(B93:B103)","v":0},{"$f":"COUNTA(B107:B115)","v":0},{"$f":"COUNTA(B120:B133)","v":0},{"$f":"COUNTA(B137:B149)","v":0},{"$f":"COUNTA(B153:B158)","v":0},{"$f":"COUNTA(B162:B174)","v":0},{"$f":"COUNTA(B180:B189)","v":0},{"$f":"COUNTA(B193:B199)","v":0}]
[]
[null,"ESD (Electro-Static Discharge) Management",null,null,null,null,null,"When",null,"JUDGEMENT"]
[4.8,"Question","Verify ","Evidence","Temporary Corrective Action Plan","Permanent Corrective Action Plan","Responsible (Name)","Temp CA Date","Perm CA Date","(G/Y/R or N/A)"]
[]
["4.8.1","Is there a statement of management commitment regarding ESD control that has been distributed to all employees at the location within the past 12 months?","management commitment on ESD management should be known by all employees",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(J9=\"G\",3,IF(J9=\"Y\",2,IF(J9=\"R\",1,\"*\")))","v":"*"}]
["4.8.2","Is there a documented ESD control plan according to ESD S20.20 2007?","The supplier shall establish and maintain a formal documented ESD program.  ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.8.3","Is there a documented list with ESD sensitivity level for all ESD items used in the location? ","ESD sensitive components and products should be documented.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.8.4","Is there an ESD Process Owner/Coordinator assigned the overall responsibility for the ESD program at this location?","Ownership of the ESD process is essential and reflects on the level of management commitment.  ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.8.5","Has the ESD Process Owner/Coordinator been in his/her position for at least two consecutive years and have sufficient time allocated to ESD management? If less than two years, please specify time and % of time allotted.\n","ESD process owner/coordinator should be an expert of ESD technology at the location with enough experience at ESD management A dedicated ESD coordinator is preferred.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.8.6","Is the ESD Process Owner/Coordinator staying abreast of current ESD technology by attending related ESD training?","The ESD coordinator should take part in updated ESD technology training, such as ESD S20.20-2007 or IEC-61340-5-1:2007",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.8.7","Is there an ESD Team/Committee that is active at the location?","ESD team should be from all related department, and all these team members should attend ESD training and been qualified",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.8.8","Are the electronic protected areas(EPA) identified with boundary and caution signs?","An EPA can consist of a single workstation, entire room or building, Caution signs indicating the existence of the EPA shall be posted and clearly visible to personnel prior to entry to the EPA",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.8.9","Is the environment monitored in the EPA?","Look for evidence.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.8.10","Are calibration and maintenance procedures followed and records maintained for the instruments used in the location’s ESD Control Program such as: wrist strap testers and ionizers?","Wrist strap system tester, footwear system tester and ionizer should be calibrated periodically.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.8.11","Is there a documented corrective and preventive action process in place for ESD issues?","Any ESD related issues should be resolved according to CA&PA procedure.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.8.12","Are all personnel including visitors who enter EPA trained on the local ESD control policies, procedures, and requirements or escorted by trained people?","It is imperative that all people who enter EPA undergo formal ESD training and re-training in order to raise ESD awareness. Customer and supplier also need to accept such kind of training before enter EPA",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.8.13","Does this training include testing employees for their understanding of local ESD control procedures and policies?","The training plan shall include the methods used by the Organization to verify trainee comprehension and training adequacy",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.8.14","Do employees receive update training and testing at intervals less than or equal to 12 months?","Initial and recurrent ESD awareness and prevention training shall be provided to all personnel who handle or otherwise come into contact with any ESDS items",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.8.15","Is there a list of qualified ESD protective equipment, materials and supplies, such as: wrist straps, packaging, footwear, tote boxes, and adhesive tape, that has been approved by the ESD Process Owner/Coordinator?","All tools and personal items used in EPA should be qualified, Wrist straps should according to ESD S1.1,  packaging, tote box and adhesive tape should according to ESD S541, footwear should according to ESD S9.1. All non essential personal items must be kept out of the EPA.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.8.16","Is a documented process employed to verify proper functionality and usage of personal grounding devices such as: wrist straps, heel/toe grounders, and ESD shoes?","Before entering an EPA,  an employee should test their ESD protective equipment and record it.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.8.17","\nIs a common point grounding system used for each work position ?","Per ANSI/ESD S6.1 - for Protection of Electrostatic Discharge Susceptible Items - Grounding-Recommended Practice",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.8.18","Is there a process followed to qualify machinery and test equipment that is used with ESD sensitive components or assemblies prior to production?","ESD SP10.1 should be used to qualify automotive equipment used with ESD sensitive components and assemblies.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.8.19","Have you classified your work areas based on component ESD sensitivity? ","the ESD sensitivity classification for each work area should be documented and updated according to ESD S5.1 as below: Class 0 - ≤ 250V, Class 1A – 250 - ≤ 500V, Class 1B – 500 - ≤1,000V, Class 1C – 1000 - ≤ 2,000V, Class 2 – 2,000 - ≤ 4,000V, Class 3A – 4,000 - ≤ 8,000, Class 3B - ≥ 8,000V",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.8.20","Is ESD compliance audit conducted according to planned frequency?","ESD audits at a pre-determined frequency should be performed to ensure compliance to the program. External ESD audits must be performed where necessary to ensure supplier compliance. ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.8.21","Is there a formal EPA audit performed on a regularly scheduled basis? If yes, please specify frequency of audit. NOTE: This is not to be confused with daily/weekly statistical process control.","The EPA audit should focus on ESD control items, such as wrist straps, shoes, smock, workstation, tote box, cart, iron, shelf, ionizer, etc. The check spec should be according to ESD S20.20 requirement.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.8.22","Is ESD protective packaging used on incoming components?","Look for evidence.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.8.23","Are incoming components warehoused?","This is not allowed.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.8.24","Wrist straps","Operators should wear a wrist strap connected to ground, when seated. Wireless wrist straps can not be used in EPA. Wrist straps should be checked according to ESD S1.1-1998. The wrist strap cord resistance should between 0.8-1.2 Mohms, and the system resistance with personnel to ground should be less than 35Mohms.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.8.25","Flooring-footwear","Employees should wear ESD footwear, or heel/toe grounders, on both feet, when handling ESD sensitive components or assemblies on ESD flooring. Flooring should be checked according to ESD S7.1-2005, point to point resistance  and resistance to ground  should be less than 1x10e9 ohms. Footwear should be checked according to ESD S9.1-2005 and the resistance should be less than 1x 10e9ohms. The flooring-footwear system should be checked according to ESD S97.1. The resistance should be less than 35Mohms or according to ESD S97.1 & ESD S97.2 the resistance is less than 1x10e9ohms and voltage is less than 100V.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.8.26","Worksurface/shelf","Checked according to ESD S4.1-1997. The point to point resistance and resistance to ground should be less than 1x10e9ohms.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.8.27","Seating/cart","checked according to ESD S12.1-1997, the point to point resistance and resistance to ground should be less than 1x10e9ohms",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.8.28","ionizer","calibrated according to ESD S3.1-2000 and periodical verification according to ESD S3.3-2000. the offset voltage should between -50V and 50V, the decay time should be less than 20s",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.8.29","Garment","checked according to ESD S2.1-1997, the point to point resistance and sleeve to sleeve resistance should be less than 1x10e11 ohms",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.8.30","Are finger cots & gloves made of ESD protected material.","Look for the procedure.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.8.31","Is moving transporting equipment used in the EPA?","Observe the area for such equipment.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.8.32","Soldering iron and equipment tools","Checked according to ESD STM13.1-2000, the resistance to ground should be less than 2ohms, and the iron voltage should be less than 20mV, and iron current should be less than 10mA.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.8.33","Is there a procedure incase Emergency Medical Equipment is used in the EPA?","Look for the procedure.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.8.34","Does one designated inspector, for each work shift, perform the internal ESD audit for the entire location? Here location means the area where  components/products are handled, manufactured, transported and/or shipped. (May be part-time and may be the same inspector for all shifts.)","The inspector should take part in ESD training, especially for ESD control items test training.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.8.35","Is the ESD Training Program tailored to address current ESD audit findings?","Typical ESD audit findings should be added into ESD training material as lessons learned.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.8.36","Do you maintain ESD Work Area Audit results that illustrate long term trends? Please attach a copy of the latest long-term trend analysis for your location.\n","Long term trend analysis should be used to certify the effectiveness of ESD management, such as PPM, FPY trend.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.8.37"," Is component ESD sensitivity based on valid Human Body Model (HBM) and Charge Device Model (CDM) test methods, such as ESDA S5.1 or ESD S5.3.1? Estimates are not considered valid test results.","Component ESD sensitivity should be based on ESD S5.1 for HBM. ESD 5.2 for MM, ESD 5.3.1 for CDM",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.8.38","Is the proper functionality and use of wrist straps and conductive footwear, heel/toe grounders verified daily?","Checked according to ESD TR53, the wrist straps system and footwear system should be checked daily, the resistance should be less than 35Mohms",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.8.39","Do surfaces (other than Work Surfaces) that contact ESD sensitive product have a surface resistivity between   1.0 X 10e5 and   1.0 X 10e9 ohms per square? Examples of such surfaces are tote boxes and storage bins that are used to store and/or transport ESD sensitive products."," See ESDA S 11.11, test the surface resistance of ESD control items, the surface resistance should meet required limits",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.8.40","Does the resistance of the common point ground wire from the common point ground of the work surface to the neutral bond point (i.e. building ground) measured less than 1 ohm? ","See ESDA S 6.1, the resistance of connector from control items to ground should be less than 1ohm",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.8.41","Are carts or product tote trays grounded, via a ground cord or four conductive casters, during the direct handling of ESD sensitive products? The resistance to ground should be less than 1x 10e9ohms"," NOTE: Carts that are grounded, via drag chains only, must answer N to this question. Conductive casters are only effective when used in conjunction with a good homogeneous conductive ESD floor (surface resistance   1.0 X 109 ohms). Carbon loaded vinyl flooring material does NOT qualify as a good conductive floor when conductive casters are used.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.8.42","When ESD protection is required, are all non-essential static generating materials, such as plastics and Styrofoam, removed from the work surface?","all non-essential static generating materials should be removed from EPA",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.8.43","For necessary insulators, how to control its static field?","Keep it at least 30 cm away if field bigger than 2000v/inch; or else, use ionizer to neutralize it.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.8.44","Before enter EPA, has the static on the component package been removed?","If the static on the package is higher than the EPA control level, the package should be replaced by ESD protective material or neutralized ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.8.45","Are all ESD sensitive products and WIPs identified with ESD sensitive warning labels and protected with ESD protective packages?","The ESD symbol should meet ESD S8.1 requirement.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.8.46","Have the ESD requirements been added into the PFMEA and PCP?","Potential ESD risk and passed ESD failure should be identified in PFMEA and PCP.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.8.47","Does the facility have the plan to get ESD S20.20 cert.?","Supplier should have plan to get ESD 20.20 Cert. to improve its ESD management",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*",{"$f":"IF(AND(AB34=\"*\",AB35=\"*\",AB36=\"*\",AB37=\"*\",AB38=\"*\",AB39=\"*\",AB40=\"*\",AB41=\"*\",AB42=\"*\",AB44=\"*\",AB45=\"*\",AB46=\"*\",AB47=\"*\",AB48=\"*\",AB49=\"*\",AB50=\"*\",AB51=\"*\",AB52=\"*\",AB53=\"*\",AB55=\"*\",AB9=\"*\",AB10=\"*\",AB11=\"*\",AB12=\"*\",AB13=\"*\",AB14=\"*\",AB15=\"*\",AB16=\"*\",AB17=\"*\",AB18=\"*\",AB19=\"*\",AB21=\"*\",AB22=\"*\",AB23=\"*\",AB24=\"*\",AB25=\"*\",AB26=\"*\",AB27=\"*\",AB28=\"*\",AB29=\"*\",AB30=\"*\",AB31=\"*\",AB32=\"*\",AB33=\"*\"),\"*\",MIN(AB9:AB55))","v":"*"}]

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["Supplier Name:                                                                                                               ",{"$f":"'Cover Sheet'!E3","v":0},null,null,null,null,null,null,null,"G","OK",null,"Y",{"$f":"COUNTIF($J$11:$L$14,\"Y\")","v":0},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF($J$30:$L$38,\"Y\")","v":0},{"$f":"COUNTIF($J$42:$L$50,\"Y\")","v":0},{"$f":"COUNTIF($J$54:$L$64,\"Y\")","v":0},{"$f":"COUNTIF($J$68:$L$76,\"Y\")","v":0},{"$f":"COUNTIF($J$81:$L$94,\"Y\")","v":0},{"$f":"COUNTIF($J$98:$L$110,\"Y\")","v":0},{"$f":"COUNTIF($J$114:$L$119,\"Y\")","v":0},{"$f":"COUNTIF($J$123:$L$135,\"Y\")","v":0},{"$f":"COUNTIF($J$141:$L$150,\"Y\")","v":0},{"$f":"COUNTIF($J$154:$L$160,\"Y\")","v":0}]
["Parts Evaluated:                                                                                                              ",{"$f":"CONCATENATE('Cover Sheet'!E47,'Cover Sheet'!E48,'Cover Sheet'!E49,'Cover Sheet'!E50,'Cover Sheet'!E51)","v":""},null,null,null,null,null,null,null,"Y","C/A REQUIRED",null,"N/A",{"$f":"COUNTIF($J$11:$L$14,\"N/A\")","v":0},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF($J$30:$L$38,\"N/A\")","v":0},{"$f":"COUNTIF($J$42:$L$50,\"N/A\")","v":0},{"$f":"COUNTIF($J$54:$L$64,\"N/A\")","v":0},{"$f":"COUNTIF($J$68:$L$76,\"N/A\")","v":0},{"$f":"COUNTIF($J$81:$L$94,\"N/A\")","v":0},{"$f":"COUNTIF($J$98:$L$110,\"N/A\")","v":0},{"$f":"COUNTIF($J$114:$L$119,\"N/A\")","v":0},{"$f":"COUNTIF($J$123:$L$135,\"N/A\")","v":0},{"$f":"COUNTIF($J$141:$L$150,\"N/A\")","v":0},{"$f":"COUNTIF($J$154:$L$160,\"N/A\")","v":0}]
["Program",{"$f":"'Cover Sheet'!E2","v":0},null,null,null,null,null,null,null,"R","Unacceptable",null,null,{"$f":"COUNTA(B9:B14)","v":5},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},null,{"$f":"COUNTA(B28:B36)","v":0},{"$f":"COUNTA(B40:B48)","v":0},{"$f":"COUNTA(B52:B62)","v":0},{"$f":"COUNTA(B66:B74)","v":0},{"$f":"COUNTA(B79:B92)","v":0},{"$f":"COUNTA(B96:B108)","v":0},{"$f":"COUNTA(B112:B117)","v":0},{"$f":"COUNTA(B121:B133)","v":0},{"$f":"COUNTA(B139:B148)","v":0},{"$f":"COUNTA(B152:B158)","v":0}]
[]
[null,"ESD (Electro-Static Discharge) Management",null,null,null,null,null,"When",null,"JUDGEMENT"]
[4.9000000000000004,"Question","Verify ","Evidence","Temporary Corrective Action Plan","Permanent Corrective Action Plan","Responsible (Name)","Temp CA Date","Perm CA Date","(G/Y/R or N/A)"]
["Section 1: Single Piece Extrusion"]
["4.9.1","If phosphate coating is used how is the two week shelf life controlled?","Look for fifo and how schedules are controlled.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(J9=\"G\",3,IF(J9=\"Y\",2,IF(J9=\"R\",1,\"*\")))","v":"*"}]
["4.9.2","Are there in process set up sheets with part drawings for each station?","Look for set up sheets and drawings and inspection records for each station.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.9.3","How are tooling coatings controlled in the process?","Look for tooling certification.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["Section 2: Continuous Extrusion Process"]
["4.9.4","What lubricant is applied to the shear blade in the aluminum extrusion press? ","Graphite based lubricants are not allowable as it produces defects in the extruded material that will weaken it. Bees wax or sodium hydroxide based lubricants are acceptable.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(J13=\"G\",3,IF(J13=\"Y\",2,IF(J13=\"R\",1,\"*\")))","v":"*"}]
["4.9.5","How much material in the bloom is culled out for the transition material between billets?","Look for a DOE on what length of material is culled out of the bloom.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*",{"$f":"IF(AND(AB9=\"*\",AB10=\"*\",AB11=\"*\",AB13=\"*\",AB14=\"*\"),\"*\",MIN(AB9:AB14))","v":"*"}]

{"sheet":"Grease Application","index":13,"n_rows":16,"n_cols":29,"rows_kept":16,"cut":false,"hidden":false,"merged":[[0,3,3,8],[1,10,1,11],[2,10,2,11],[3,10,3,11],[6,0,7,0],[6,1,7,1],[6,2,7,2],[6,3,7,3],[6,4,7,4],[5,9,5,11],[8,9,8,11],[5,2,5,6],[5,7,5,8],[6,5,7,5],[6,6,7,6],[6,7,7,7],[6,8,7,8],[6,9,7,11],[13,9,13,11],[14,9,14,11],[15,9,15,11],[9,9,9,11],[10,9,10,11],[11,9,11,11],[12,9,12,11]]}
["Date: ",{"$f":"'Cover Sheet'!E5","v":0},null,null,null,null,null,null,null,null,null,null,"R",{"$f":"COUNTIF($J$11:$L$13,\"R\")","v":0},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$20:$L$28,\"R\")","v":0},{"$f":"COUNTIF($J$32:$L$42,\"R\")","v":0},{"$f":"COUNTIF($J$46:$L$54,\"R\")","v":0},{"$f":"COUNTIF($J$59:$L$72,\"R\")","v":0},{"$f":"COUNTIF($J$76:$L$88,\"R\")","v":0},{"$f":"COUNTIF($J$92:$L$97,\"R\")","v":0},{"$f":"COUNTIF($J$101:$L$113,\"R\")","v":0},{"$f":"COUNTIF($J$119:$L$128,\"R\")","v":0},{"$f":"COUNTIF($J$132:$L$138,\"R\")","v":0}]
["Supplier Name:                                                                                                               ",{"$f":"'Cover Sheet'!E3","v":0},null,null,null,null,null,null,null,"G","OK",null,"Y",{"$f":"COUNTIF($J$11:$L$13,\"Y\")","v":0},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$20:$L$28,\"Y\")","v":0},{"$f":"COUNTIF($J$32:$L$42,\"Y\")","v":0},{"$f":"COUNTIF($J$46:$L$54,\"Y\")","v":0},{"$f":"COUNTIF($J$59:$L$72,\"Y\")","v":0},{"$f":"COUNTIF($J$76:$L$88,\"Y\")","v":0},{"$f":"COUNTIF($J$92:$L$97,\"Y\")","v":0},{"$f":"COUNTIF($J$101:$L$113,\"Y\")","v":0},{"$f":"COUNTIF($J$119:$L$128,\"Y\")","v":0},{"$f":"COUNTIF($J$132:$L$138,\"Y\")","v":0}]
["Parts Evaluated:                                                                                                              ",{"$f":"CONCATENATE('Cover Sheet'!E47,'Cover Sheet'!E48,'Cover Sheet'!E49,'Cover Sheet'!E50,'Cover Sheet'!E51)","v":""},null,null,null,null,null,null,null,"Y","C/A REQUIRED",null,"N/A",{"$f":"COUNTIF($J$11:$L$13,\"N/A\")","v":0},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$20:$L$28,\"N/A\")","v":0},{"$f":"COUNTIF($J$32:$L$42,\"N/A\")","v":0},{"$f":"COUNTIF($J$46:$L$54,\"N/A\")","v":0},{"$f":"COUNTIF($J$59:$L$72,\"N/A\")","v":0},{"$f":"COUNTIF($J$76:$L$88,\"N/A\")","v":0},{"$f":"COUNTIF($J$92:$L$97,\"N/A\")","v":0},{"$f":"COUNTIF($J$101:$L$113,\"N/A\")","v":0},{"$f":"COUNTIF($J$119:$L$128,\"N/A\")","v":0},{"$f":"COUNTIF($J$132:$L$138,\"N/A\")","v":0}]
["Program",{"$f":"'Cover Sheet'!E2","v":0},null,null,null,null,null,null,null,"R","Unacceptable",null,null,{"$f":"COUNTA(B9:B13)","v":5},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},null,{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(B18:B26)","v":0},{"$f":"COUNTA(B30:B40)","v":0},{"$f":"COUNTA(B44:B52)","v":0},{"$f":"COUNTA(B57:B70)","v":0},{"$f":"COUNTA(B74:B86)","v":0},{"$f":"COUNTA(B90:B95)","v":0},{"$f":"COUNTA(B99:B111)","v":0},{"$f":"COUNTA(B117:B126)","v":0},{"$f":"COUNTA(B130:B136)","v":0}]
[]
[null,"Grease Application",null,null,null,null,null,"When",null,"JUDGEMENT"]
["4.10","Question","Verify ","Evidence","Temporary Corrective Action Plan","Permanent Corrective Action Plan","Responsible (Name)","Temp CA Date","Perm CA Date","(G/Y/R or N/A)"]
[]
["4.10.1","Are there controls to assure that the correct grease is provided to the application site?","Measures are in place to assure correct grease is provided to the application site.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(J9=\"G\",3,IF(J9=\"Y\",2,IF(J9=\"R\",1,\"*\")))","v":"*"}]
["4.10.2","Are measures in place to ensure that the product, both grease and customer assembly, are kept clean throughout the process?","Procedures and processing methods must be followed to ensure that neither the grease nor the customer parts are contaminated by foreign materials once in the process stream through to final packaging.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.10.3","Are practices in place to prevent grease from contaminating areas on the customer assembly that are not compatible with grease? ","Measures should be taken to assure grease is not applied to critical areas.  Visual aids should show these areas.  Material handling and packaging prevents migration of grease to areas of the customer assembly that would prove to be detrimental to the function of the assembly.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.10.4","Are steps taken to prevent air from getting into grease supply lines.  What is the process for changing drums?","The supplier shall have procedures for handling grease and grease drums that encompass measures to specifically address air entrapment throughout the grease handling system.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.10.5","Is there an alarm or other procedure to indicate when the flow or other critical parameters are outside process requirements?  (At barrel and at application to the product)","Process alarms or other procedures shall exist to alert the operator when the flow of grease is interrupted.  ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.10.6","Are all cleaning processes used compatible with grease and product?","Solvents or other materials used to clean the product or the manufacturing line must be specified, approved and used in a manner, which does not adversely affect the grease or product.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.10.7","Is there a rework procedure that complies with the original grease application specifications?","The rework procedure should be consistent with the original application procedure to ensure coverage in terms of quantity and location of grease on the part or assembly.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.10.8","Does area of greasing on part require verification that grease is actually on the part after the greasing station?","Look for method of detecting the presence of grease.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*",{"$f":"IF(AND(AB9=\"*\",AB10=\"*\",AB11=\"*\",AB12=\"*\",AB13=\"*\",AB14=\"*\",AB16=\"*\"),\"*\",MIN(AB9:AB16))","v":"*"}]

{"sheet":"Heat Treating","index":14,"n_rows":11,"n_cols":29,"rows_kept":11,"cut":false,"hidden":false,"merged":[[6,5,7,5],[6,6,7,6],[6,7,7,7],[6,8,7,8],[6,0,7,0],[6,1,7,1],[6,2,7,2],[6,3,7,3],[6,4,7,4],[5,2,5,6],[5,7,5,8],[0,3,3,8],[1,10,1,11],[2,10,2,11],[3,10,3,11],[10,9,10,11],[5,9,5,11],[8,9,8,11],[9,9,9,11],[6,9,7,11]]}
["Date: ",{"$f":"'Cover Sheet'!E5","v":0},null,null,null,null,null,null,null,null,null,null,"R",{"$f":"COUNTIF($J$11:$L$11,\"R\")","v":0},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$15:$L$23,\"R\")","v":0},{"$f":"COUNTIF($J$27:$L$37,\"R\")","v":0},{"$f":"COUNTIF($J$41:$L$49,\"R\")","v":0},{"$f":"COUNTIF($J$54:$L$67,\"R\")","v":0},{"$f":"COUNTIF($J$71:$L$83,\"R\")","v":0},{"$f":"COUNTIF($J$87:$L$92,\"R\")","v":0},{"$f":"COUNTIF($J$96:$L$108,\"R\")","v":0},{"$f":"COUNTIF($J$114:$L$123,\"R\")","v":0},{"$f":"COUNTIF($J$127:$L$133,\"R\")","v":0}]
["Supplier Name:                                                                                                               ",{"$f":"'Cover Sheet'!E3","v":0},null,null,null,null,null,null,null,"G","OK",null,"Y",{"$f":"COUNTIF($J$11:$L$11,\"Y\")","v":0},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$15:$L$23,\"Y\")","v":0},{"$f":"COUNTIF($J$27:$L$37,\"Y\")","v":0},{"$f":"COUNTIF($J$41:$L$49,\"Y\")","v":0},{"$f":"COUNTIF($J$54:$L$67,\"Y\")","v":0},{"$f":"COUNTIF($J$71:$L$83,\"Y\")","v":0},{"$f":"COUNTIF($J$87:$L$92,\"Y\")","v":0},{"$f":"COUNTIF($J$96:$L$108,\"Y\")","v":0},{"$f":"COUNTIF($J$114:$L$123,\"Y\")","v":0},{"$f":"COUNTIF($J$127:$L$133,\"Y\")","v":0}]
["Parts Evaluated:                                                                                                              ",{"$f":"CONCATENATE('Cover Sheet'!E47,'Cover Sheet'!E48,'Cover Sheet'!E49,'Cover Sheet'!E50,'Cover Sheet'!E51)","v":""},null,null,null,null,null,null,null,"Y","C/A REQUIRED",null,"N/A",{"$f":"COUNTIF($J$11:$L$11,\"N/A\")","v":0},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$15:$L$23,\"N/A\")","v":0},{"$f":"COUNTIF($J$27:$L$37,\"N/A\")","v":0},{"$f":"COUNTIF($J$41:$L$49,\"N/A\")","v":0},{"$f":"COUNTIF($J$54:$L$67,\"N/A\")","v":0},{"$f":"COUNTIF($J$71:$L$83,\"N/A\")","v":0},{"$f":"COUNTIF($J$87:$L$92,\"N/A\")","v":0},{"$f":"COUNTIF($J$96:$L$108,\"N/A\")","v":0},{"$f":"COUNTIF($J$114:$L$123,\"N/A\")","v":0},{"$f":"COUNTIF($J$127:$L$133,\"N/A\")","v":0}]
["Program",{"$f":"'Cover Sheet'!E2","v":0},null,null,null,null,null,null,null,"R","Unacceptable",null,null,{"$f":"COUNTA(B9:B11)","v":3},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},null,{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(B13:B21)","v":0},{"$f":"COUNTA(B25:B35)","v":0},{"$f":"COUNTA(B39:B47)","v":0},{"$f":"COUNTA(B52:B65)","v":0},{"$f":"COUNTA(B69:B81)","v":0},{"$f":"COUNTA(B85:B90)","v":0},{"$f":"COUNTA(B94:B106)","v":0},{"$f":"COUNTA(B112:B121)","v":0},{"$f":"COUNTA(B125:B131)","v":0}]
[]
[null,"Heat Treating",null,null,null,null,null,"When",null,"JUDGEMENT"]
[4.1100000000000003,"Question","Verify ","Evidence","Temporary Corrective Action Plan","Permanent Corrective Action Plan","Responsible (Name)","Temp CA Date","Perm CA Date","(G/Y/R or N/A)"]
[]
["4.11.1","Does the Heat Treater comply with the AIAG CQI-9 Heat Treat System assessment ?","Completed AIAG CQI-9 Heat Treat System Assessment annually. ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(J9=\"G\",3,IF(J9=\"Y\",2,IF(J9=\"R\",1,\"*\")))","v":"*"}]
["4.11.2","Has a feasibility study been completed to validate part positioning or load density with sign off by a qualified heat treat person?","Document with signed buy off for material and heat treatment. Results of trials to validate that load configuration and chosen operating parameters will repeatedly yield the desired results.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.11.3","Are parts weighed or counted on receipt into the heat treat department ?","The Heat Treat Supplier or department must  record and account for all incoming parts / material. ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*",{"$f":"IF(AND(AB9=\"*\",AB11=\"*\",AB10=\"*\"),\"*\",MIN(AB9:AB11))","v":"*"}]

{"sheet":"High Pressure Die Cast","index":15,"n_rows":43,"n_cols":29,"rows_kept":43,"cut":false,"hidden":false,"merged":[[6,0,7,0],[6,1,7,1],[6,2,7,2],[6,3,7,3],[6,4,7,4],[9,9,9,11],[0,3,3,8],[1,10,1,11],[2,10,2,11],[3,10,3,11],[8,9,8,11],[5,2,5,6],[5,7,5,8],[6,9,7,11],[5,9,5,11],[6,5,7,5],[6,6,7,6],[6,7,7,7],[6,8,7,8],[10,9,10,11],[11,9,11,11],[12,9,12,11],[13,9,13,11],[14,9,14,11],[22,9,22,11],[23,9,23,11],[24,9,24,11],[15,9,15,11],[16,9,16,11],[17,9,17,11],[18,9,18,11],[19,9,19,11],[20,9,20,11],[21,9,21,11],[42,9,42,11],[35,9,35,11],[36,9,36,11],[37,9,37,11],[38,9,38,11],[39,9,39,11],[40,9,40,11],[41,9,41,11],[30,9,30,11],[31,9,31,11],[32,9,32,11],[33,9,33,11],[34,9,34,11],[25,9,25,11],[26,9,26,11],[27,9,27,11],[28,9,28,11],[29,9,29,11]]}
["Date: ",{"$f":"'Cover Sheet'!E5","v":0},null,null,null,null,null,null,null,null,null,null,"R",{"$f":"COUNTIF($J$11:$L$11,\"R\")","v":0},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$15:$L$23,\"R\")","v":0},{"$f":"COUNTIF($J$27:$L$37,\"R\")","v":0},{"$f":"COUNTIF($J$41:$L$49,\"R\")","v":0},{"$f":"COUNTIF($J$54:$L$67,\"R\")","v":0},{"$f":"COUNTIF($J$71:$L$83,\"R\")","v":0},{"$f":"COUNTIF($J$87:$L$92,\"R\")","v":0},{"$f":"COUNTIF($J$96:$L$108,\"R\")","v":0},{"$f":"COUNTIF($J$114:$L$123,\"R\")","v":0},{"$f":"COUNTIF($J$127:$L$133,\"R\")","v":0}]
["Supplier Name:                                                                                                               ",{"$f":"'Cover Sheet'!E3","v":0},null,null,null,null,null,null,null,"G","OK",null,"Y",{"$f":"COUNTIF($J$11:$L$11,\"Y\")","v":0},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$15:$L$23,\"Y\")","v":0},{"$f":"COUNTIF($J$27:$L$37,\"Y\")","v":0},{"$f":"COUNTIF($J$41:$L$49,\"Y\")","v":0},{"$f":"COUNTIF($J$54:$L$67,\"Y\")","v":0},{"$f":"COUNTIF($J$71:$L$83,\"Y\")","v":0},{"$f":"COUNTIF($J$87:$L$92,\"Y\")","v":0},{"$f":"COUNTIF($J$96:$L$108,\"Y\")","v":0},{"$f":"COUNTIF($J$114:$L$123,\"Y\")","v":0},{"$f":"COUNTIF($J$127:$L$133,\"Y\")","v":0}]
["Parts Evaluated:                                                                                                              ",{"$f":"CONCATENATE('Cover Sheet'!E47,'Cover Sheet'!E48,'Cover Sheet'!E49,'Cover Sheet'!E50,'Cover Sheet'!E51)","v":""},null,null,null,null,null,null,null,"Y","C/A REQUIRED",null,"N/A",{"$f":"COUNTIF($J$11:$L$11,\"N/A\")","v":0},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$15:$L$23,\"N/A\")","v":0},{"$f":"COUNTIF($J$27:$L$37,\"N/A\")","v":0},{"$f":"COUNTIF($J$41:$L$49,\"N/A\")","v":0},{"$f":"COUNTIF($J$54:$L$67,\"N/A\")","v":0},{"$f":"COUNTIF($J$71:$L$83,\"N/A\")","v":0},{"$f":"COUNTIF($J$87:$L$92,\"N/A\")","v":0},{"$f":"COUNTIF($J$96:$L$108,\"N/A\")","v":0},{"$f":"COUNTIF($J$114:$L$123,\"N/A\")","v":0},{"$f":"COUNTIF($J$127:$L$133,\"N/A\")","v":0}]
["Program",{"$f":"'Cover Sheet'!E2","v":0},null,null,null,null,null,null,null,"R","Unacceptable",null,null,{"$f":"COUNTA(B9:B11)","v":3},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},null,{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(B13:B21)","v":9},{"$f":"COUNTA(B25:B35)","v":11},{"$f":"COUNTA(B39:B47)","v":5},{"$f":"COUNTA(B52:B65)","v":0},{"$f":"COUNTA(B69:B81)","v":0},{"$f":"COUNTA(B85:B90)","v":0},{"$f":"COUNTA(B94:B106)","v":0},{"$f":"COUNTA(B112:B121)","v":0},{"$f":"COUNTA(B125:B131)","v":0}]
[]
[null,"High Pressure Die Cast",null,null,null,null,null,"When",null,"JUDGEMENT"]
["4.12","Question","Verify ","Evidence","Temporary Corrective Action Plan","Permanent Corrective Action Plan","Responsible (Name)","Temp CA Date","Perm CA Date","(G/Y/R or N/A)"]
[]
["4.12.1","Is the metal chemistry checked on an audit basis at the central furnace/cell furnace?","Spectrograph Documentation",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(J9=\"G\",3,IF(J9=\"Y\",2,IF(J9=\"R\",1,\"*\")))","v":"*"}]
["4.12.2","Is molten metal cleaned and degassed before transfer to holder?","Flow Chart/Control Plan/documentation",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.12.3","Are vacuum gas samples taken and density determined by using weight in air vs. weight in water?","Density should be a minimum of 2.65 g/cc. / Audit sheet documentation",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.12.4","Is metal holding furnace at the cell capable of holding +/- 5 C degrees(+/-9 degrees F)? ","Control Plan / Electronic or circular chart recorders",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.12.5","Will alarms sound if temp. is out of specification and will casting be scrap?","Review PFMEA",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.12.6","Does the actual metal temperature set point match the set up sheet / process control plan?","Visual observation on floor",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.12.7","Is scrap material not allowed to be charged directly into the machine holding furnace?","Visual observation on floor",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.12.8","Is the molten metal surface of the dip well and build up around the well kept clean?","Visual observation on floor",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.12.9","Is biscuit length(cold chamber only) monitored for each casting produced?","Program monitoring",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.12.10","Are cast-in-place inserts cleaned & heated before installing in the die?","Flow Chart/Control Plan/documentation",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.12.11","Are shot end parameters audited to verify the machine is set up and performing to the process designed for the part?","Control Plan/Documentation",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.12.12","Is there evidence of metal spitting back out of the sleeve during the shot or being dragged back out of the sleeve during shot retract?","Visual observation on floor",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.12.13","Is there water leaking out of the shot rod coupling or running out of the back of the sleeve?","Visual observation on floor",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.12.14","Is the die cast machine real time closed loop monitoring / alarm and/or automatic scrap features operating properly?","Control Plan/PFMEA review",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.12.15","Is there a specific procedure for set up of die lube?","Control Plan/PFMEA review",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.12.16","Does the die appear to be reasonably free of excess external cooling water and die lube when it closes?","Visual observation on floor",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.12.17","Is there evidence of water, lube, or hydraulic fluid dripping into the die from above?","Visual observation on floor",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.12.18","Is there evidence of metal spitting out of the die during the shot?","Visual observation on floor",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.12.19","Are there set-up procedures for water, oil, air, electric, hydraulic lines for the dies?","Visual observation for set-up records",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.12.20","Are internal water lines inspected for blockage every time a die is taken out of service?","Control Plan/PFMEA review and tooling procedures",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.12.21","Do all die water exit lines have flow meters?","Visual observation on floor",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.12.22","Are water lines error proofed to eliminate the possibility to cross connect the lines? ","Ask question / visually observe",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.12.23","Are die temperatures base lined and audited?","Control Plan/PFMEA review",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.12.24","Are dies built with adjustable shims for all die locks?","Tool Design / Visual observation",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.12.25","Are computer programs or mechanical limits protected from non-authorized changes?","Look for enclosed and locked cabinets for computer programs",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.12.26","Are castings totally dry before going into air decay leak testing?","Flow Chart/Control Plan/ visual observation",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.12.27","Are castings 100% air decay leak tested","Flow Chart/Control Plan/documentation",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.12.28","Does air decay equipment have temperature control and adjustment?","Ask question",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.12.29","Is there a certified leak test master?","Visual observation of Masters",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.12.30","Is there a water dunk test available for determining the location of air decay leakers on pre-machined and finished machined (customer return) castings?","Visual Inspection",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.12.31","Does the leak test stamp an accepted part?","Visual Inspection",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.12.32","Are there audits developed for sectioning castings for wall thickness checks?","Control Plan/documentation",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.12.33","Are there CMM audits developed with hit points on casting features that are produced with individual inserted pins or vents in the tooling? ","Review CMM programs and visual casting features",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.12.34","Is it understood that no impregnation is allowed unless stated on the drawing.","Ask question",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.12.35","If impregnation is allowed, are there procedures in place to assure excess impregnation is removed from blind holes?","Procedure available with PFMEA and Control Plan developed?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*",{"$f":"IF(AND(AB22=\"*\",AB23=\"*\",AB24=\"*\",AB25=\"*\",AB26=\"*\",AB27=\"*\",AB28=\"*\",AB29=\"*\",AB30=\"*\",AB32=\"*\",AB33=\"*\",AB34=\"*\",AB35=\"*\",AB36=\"*\",AB37=\"*\",AB38=\"*\",AB39=\"*\",AB40=\"*\",AB41=\"*\",AB43=\"*\",AB9=\"*\",AB10=\"*\",AB11=\"*\",AB12=\"*\",AB13=\"*\",AB14=\"*\",AB15=\"*\",AB16=\"*\",AB17=\"*\",AB18=\"*\",AB19=\"*\",AB20=\"*\",AB21=\"*\"),\"*\",MIN(AB9:AB43))","v":"*"}]

{"sheet":"Injection Molding","index":16,"n_rows":24,"n_cols":29,"rows_kept":24,"cut":false,"hidden":false,"merged":[[6,0,7,0],[6,1,7,1],[6,2,7,2],[6,3,7,3],[6,4,7,4],[9,9,9,11],[0,3,3,8],[1,10,1,11],[2,10,2,11],[3,10,3,11],[5,9,5,11],[8,9,8,11],[5,2,5,6],[5,7,5,8],[6,5,7,5],[6,9,7,11],[6,6,7,6],[6,7,7,7],[6,8,7,8],[23,9,23,11],[10,9,10,11],[11,9,11,11],[12,9,12,11],[13,9,13,11],[14,9,14,11],[15,9,15,11],[16,9,16,11],[17,9,17,11],[18,9,18,11],[19,9,19,11],[20,9,20,11],[22,9,22,11],[21,9,21,11]]}
["Date: ",{"$f":"'Cover Sheet'!E5","v":0},null,null,null,null,null,null,null,null,null,null,"R",{"$f":"COUNTIF($J$11:$L$11,\"R\")","v":0},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$15:$L$24,\"R\")","v":0},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$25:$L$30,\"R\")","v":0},{"$f":"COUNTIF($J$35:$L$48,\"R\")","v":0},{"$f":"COUNTIF($J$52:$L$64,\"R\")","v":0},{"$f":"COUNTIF($J$68:$L$73,\"R\")","v":0},{"$f":"COUNTIF($J$77:$L$89,\"R\")","v":0},{"$f":"COUNTIF($J$95:$L$104,\"R\")","v":0},{"$f":"COUNTIF($J$108:$L$114,\"R\")","v":0}]
["Supplier Name:                                                                                                               ",{"$f":"'Cover Sheet'!E3","v":0},null,null,null,null,null,null,null,"G","OK",null,"Y",{"$f":"COUNTIF($J$11:$L$11,\"Y\")","v":0},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$15:$L$24,\"Y\")","v":0},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$25:$L$30,\"Y\")","v":0},{"$f":"COUNTIF($J$35:$L$48,\"Y\")","v":0},{"$f":"COUNTIF($J$52:$L$64,\"Y\")","v":0},{"$f":"COUNTIF($J$68:$L$73,\"Y\")","v":0},{"$f":"COUNTIF($J$77:$L$89,\"Y\")","v":0},{"$f":"COUNTIF($J$95:$L$104,\"Y\")","v":0},{"$f":"COUNTIF($J$108:$L$114,\"Y\")","v":0}]
["Parts Evaluated:                                                                                                              ",{"$f":"CONCATENATE('Cover Sheet'!E47,'Cover Sheet'!E48,'Cover Sheet'!E49,'Cover Sheet'!E50,'Cover Sheet'!E51)","v":""},null,null,null,null,null,null,null,"Y","C/A REQUIRED",null,"N/A",{"$f":"COUNTIF($J$11:$L$11,\"N/A\")","v":0},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$15:$L$24,\"N/A\")","v":0},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$25:$L$30,\"N/A\")","v":0},{"$f":"COUNTIF($J$35:$L$48,\"N/A\")","v":0},{"$f":"COUNTIF($J$52:$L$64,\"N/A\")","v":0},{"$f":"COUNTIF($J$68:$L$73,\"N/A\")","v":0},{"$f":"COUNTIF($J$77:$L$89,\"N/A\")","v":0},{"$f":"COUNTIF($J$95:$L$104,\"N/A\")","v":0},{"$f":"COUNTIF($J$108:$L$114,\"N/A\")","v":0}]
["Program",{"$f":"'Cover Sheet'!E2","v":0},null,null,null,null,null,null,null,"R","Unacceptable",null,null,{"$f":"COUNTA(B9:B11)","v":3},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},null,{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(B13:B21)","v":9},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(B25:B28)","v":0},{"$f":"COUNTA(B33:B46)","v":0},{"$f":"COUNTA(B50:B62)","v":0},{"$f":"COUNTA(B66:B71)","v":0},{"$f":"COUNTA(B75:B87)","v":0},{"$f":"COUNTA(B93:B102)","v":0},{"$f":"COUNTA(B106:B112)","v":0}]
[]
[null,"Injection Molding",null,null,null,null,null,"When",null,"JUDGEMENT"]
[4.13,"Question","Verify ","Evidence","Temporary Corrective Action Plan","Permanent Corrective Action Plan","Responsible (Name)","Temp CA Date","Perm CA Date","(G/Y/R or N/A)"]
[]
["4.13.1","Has the resin supplier endorsed the operating parameters of the molder?","Sign off documents i.e. process control check sheet",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(J9=\"G\",3,IF(J9=\"Y\",2,IF(J9=\"R\",1,\"*\")))","v":"*"}]
["4.13.2","Injection Speed","(1) Is this based on viscosity curves data, varying melt temperatures and holding pressure?\n(2) Verify available data.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.13.3","Pressure","(1) Pressure drop studies to check if machine has enough pressure to move the screw at set rate consistently.\n(2) Verify studies conducted on the part.\n",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.13.4","Hold Time","(1) Gate seal studies for optimizing the  hold time.\n(2) Verify studies conducted for the part.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.13.5","Cooling Time","(1) Was any study conducted for optimizing the cooling time?\n(2) Verify available documentation presented during gate reviews and PDT meetings.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.13.6","Holding Pressure","(1) Is this high enough to ensure parts are free of sink and can achieve part weight.\n(2) Check for sinks.\n(3) Actually measure a few parts for consistency of part weight between shots.\n(4) Verify part weight log.\n(5) Verify frequency of weighing parts per shift.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.13.7","Lubrication and cooling","(1) Colder mold is more effective as it allows for faster cycle time.\n(2) Crystalline material require warmer mold and longer cycle time.\n(3) Check for material specification\n(4) Validation buy off.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.13.8","Shot","(1) Look for defects like short shots, over fill. How are they detected?\n",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.13.9","Ejection","If part does not eject from mold, what is the procedure to clear the part?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.13.10","Is the material stored in silos?","(1) Is there a standardized work instruction for loading and distribution of the material from the silos.\n(2) Are the silos and the connecting hoses color coded for visual management to distinguish between different resins/material being used.\n(3) Is the material being tested in the in-house lab for Sp. Gravity, Flow properties etc. prior to being unloaded in the silos. \n(4) Is every bulk load accompanied by the manufacturers certificate of analysis.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.13.11","In an emergency (like material shortage/current weak market conditions, low volume order justifying smaller packaging etc.) does the supplier use gaylords to receive small quantities of the material","(1) Is there a standardized work instruction for switching the uptake of material from silos to gaylord.\n(2) Are the connecting distribution hoses color coded for different materials?\n(3) Are the gaylords labeled with similar color coded labels to distinguish different materials?\n(4) How is the material usage from gaylord/s verified at the press? \n(5) Who are involved in verification that the correct material is used for the part being produced\n",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.13.12","Does the supplier have the molding guidelines from the material manufacturer?","(1) Is the machine setup according to the material manufacturers guidelines?\n(2) Have the machine set points / controllers been calibrated to the melt stream?\n(3) Is the die temperature interlocked with the controller?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.13.13","Is there a Process parameter check sheet and does it include all parameters critical to producing a defect free quality part? ","(1) Typically used for tool set-up and checked at a predetermined frequency to ensure stable process.\n(2) The newer versions of the press have built in computer settings with capabilities of setting control limits and alarm sound off within a statistically calculated tolerance bands for all parameters.\n(3) Physically verify the process parameters.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.13.14","Is there a Nexteer approved boundary sample available?","(1) Check for physical presence of the boundary sample at the station.\n(2) Is the boundary sample well maintained. Is it signed by a Nexteer PE?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.13.15","For moisture sensitive materials, is the drying system adequate and properly maintained?","This is important for Nexteer materials commonly used (I.e. Polyamide (Nylon, PA66, PA6, PA46, PA6-12)\nPolythalamide (high temperature nylong, HTN, Amodel)\nPolyesters (PET, PBT, Hytrel, TEEE)\nAcrylonitrile Butadiene Styrene (ABS)\nPolyurethanes (TPU)",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(J23=\"G\",3,IF(J23=\"Y\",2,IF(J23=\"R\",1,\"*\")))","v":"*"}]
["4.13.14","Are moisture checks for the resin being made per the PCP every shift?","Check PCP and check sheets.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*",{"$f":"IF(AND(AB9=\"*\",AB10=\"*\",AB11=\"*\",AB12=\"*\",AB13=\"*\",AB14=\"*\",AB15=\"*\",AB16=\"*\",AB17=\"*\",AB18=\"*\",AB19=\"*\",AB20=\"*\",AB21=\"*\",AB22=\"*\",AB23=\"*\",AB24=\"*\"),\"*\",MIN(AB9:AB24))","v":"*"}]

{"sheet":"Label Process","index":17,"n_rows":16,"n_cols":29,"rows_kept":16,"cut":false,"hidden":false,"merged":[[6,5,7,5],[6,6,7,6],[6,7,7,7],[6,8,7,8],[6,0,7,0],[6,1,7,1],[6,2,7,2],[6,3,7,3],[6,4,7,4],[5,2,5,6],[5,7,5,8],[0,3,3,8],[1,10,1,11],[2,10,2,11],[3,10,3,11],[15,9,15,11],[5,9,5,11],[8,9,8,11],[9,9,9,11],[10,9,10,11],[11,9,11,11],[12,9,12,11],[13,9,13,11],[14,9,14,11],[6,9,7,11]]}
["Date: ",{"$f":"'Cover Sheet'!E5","v":0},null,null,null,null,null,null,null,null,null,null,"R",{"$f":"COUNTIF($J$11:$L$11,\"R\")","v":0},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$15:$L$16,\"R\")","v":0},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$17:$L$27,\"R\")","v":0},{"$f":"COUNTIF($J$31:$L$36,\"R\")","v":0},{"$f":"COUNTIF($J$40:$L$52,\"R\")","v":0},{"$f":"COUNTIF($J$58:$L$67,\"R\")","v":0},{"$f":"COUNTIF($J$71:$L$77,\"R\")","v":0}]
["Supplier Name:                                                                                                               ",{"$f":"'Cover Sheet'!E3","v":0},null,null,null,null,null,null,null,"G","OK",null,"Y",{"$f":"COUNTIF($J$11:$L$11,\"Y\")","v":0},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$15:$L$16,\"Y\")","v":0},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$17:$L$27,\"Y\")","v":0},{"$f":"COUNTIF($J$31:$L$36,\"Y\")","v":0},{"$f":"COUNTIF($J$40:$L$52,\"Y\")","v":0},{"$f":"COUNTIF($J$58:$L$67,\"Y\")","v":0},{"$f":"COUNTIF($J$71:$L$77,\"Y\")","v":0}]
["Parts Evaluated:                                                                                                              ",{"$f":"CONCATENATE('Cover Sheet'!E47,'Cover Sheet'!E48,'Cover Sheet'!E49,'Cover Sheet'!E50,'Cover Sheet'!E51)","v":""},null,null,null,null,null,null,null,"Y","C/A REQUIRED",null,"N/A",{"$f":"COUNTIF($J$11:$L$11,\"N/A\")","v":0},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$15:$L$16,\"N/A\")","v":0},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$17:$L$27,\"N/A\")","v":0},{"$f":"COUNTIF($J$31:$L$36,\"N/A\")","v":0},{"$f":"COUNTIF($J$40:$L$52,\"N/A\")","v":0},{"$f":"COUNTIF($J$58:$L$67,\"N/A\")","v":0},{"$f":"COUNTIF($J$71:$L$77,\"N/A\")","v":0}]
["Program",{"$f":"'Cover Sheet'!E2","v":0},null,null,null,null,null,null,null,"R","Unacceptable",null,null,{"$f":"COUNTA(B9:B11)","v":3},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},null,{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(B13:B16)","v":4},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(B17:B25)","v":0},{"$f":"COUNTA(B29:B34)","v":0},{"$f":"COUNTA(B38:B50)","v":0},{"$f":"COUNTA(B56:B65)","v":0},{"$f":"COUNTA(B69:B75)","v":0}]
[]
[null,"Label Process",null,null,null,null,null,"When",null,"JUDGEMENT"]
[4.1399999999999997,"Question","Verify ","Evidence","Temporary Corrective Action Plan","Permanent Corrective Action Plan","Responsible (Name)","Temp CA Date","Perm CA Date","(G/Y/R or N/A)"]
[]
["4.14.1","Are your storage and staging areas clearly marked?","Review areas and practices.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(J9=\"G\",3,IF(J9=\"Y\",2,IF(J9=\"R\",1,\"*\")))","v":"*"}]
["4.14.2","Do you have partial containers of parts in the area where labeling occurs?","Review areas and practices.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.14.3","Are labels verified after being applied to containers?\nBy whom?","Check work instructions.  Look for evidence of management layered audit.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.14.4","Does supplier have a process to account for all unused preprinted labels?","Label accounting check  sheet for total labels printed vs. total labels used. Print on demand system always recommended",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.14.5","Does supplier remove old labels before applying new ones?","Look for work instruction. ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.14.6","How do you monitor shelf life of unprinted labels?","Look for system.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.14.7","How do you monitor adhesive shelf life of unprinted labels?","Look for system.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.14.8","If labels are not applied at the manufacturing plant, how they controlled at the remote location, i.e. a warehouse?","Does the warehouse have access to the manufacturing plant's database?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*",{"$f":"IF(AND(AB9=\"*\",AB10=\"*\",AB11=\"*\",AB12=\"*\",AB13=\"*\",AB14=\"*\",AB16=\"*\"),\"*\",MIN(AB9:AB17))","v":"*"}]

{"sheet":"Machining","index":18,"n_rows":19,"n_cols":29,"rows_kept":19,"cut":false,"hidden":false,"merged":[[17,9,17,11],[18,9,18,11],[14,9,14,11],[15,9,15,11],[16,9,16,11],[0,3,3,8],[1,10,1,11],[2,10,2,11],[3,10,3,11],[13,9,13,11],[5,2,5,6],[5,7,5,8],[5,9,5,11],[6,9,6,11],[7,0,7,11],[8,9,8,11],[9,9,9,11],[10,9,10,11],[11,9,11,11],[12,9,12,11]]}
["Date: ",{"$f":"'Cover Sheet'!E5","v":0},null,null,null,null,null,null,null,null,null,null,"R",{"$f":"COUNTIF($J$11:$L$11,\"R\")","v":0},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$18:$L$23,\"R\")","v":0},{"$f":"COUNTIF($J$27:$L$33,\"R\")","v":0}]
["Supplier Name:                                                                                                               ",{"$f":"'Cover Sheet'!E3","v":0},null,null,null,null,null,null,null,"G","OK",null,"Y",{"$f":"COUNTIF($J$11:$L$11,\"Y\")","v":0},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$18:$L$23,\"Y\")","v":0},{"$f":"COUNTIF($J$27:$L$33,\"Y\")","v":0}]
["Parts Evaluated:                                                                                                              ",{"$f":"CONCATENATE('Cover Sheet'!E47,'Cover Sheet'!E48,'Cover Sheet'!E49,'Cover Sheet'!E50,'Cover Sheet'!E51)","v":""},null,null,null,null,null,null,null,"Y","C/A REQUIRED",null,"N/A",{"$f":"COUNTIF($J$11:$L$11,\"N/A\")","v":0},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$18:$L$23,\"N/A\")","v":0},{"$f":"COUNTIF($J$27:$L$33,\"N/A\")","v":0}]
["Program",{"$f":"'Cover Sheet'!E2","v":0},null,null,null,null,null,null,null,"R","Unacceptable",null,null,{"$f":"COUNTA(B9:B11)","v":3},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},null,{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(B13:B17)","v":5},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(B18:B21)","v":2},{"$f":"COUNTA(B25:B31)","v":0}]
[]
[null,"Machining",null,null,null,null,null,"When",null,"JUDGEMENT"]
[4.1500000000000004,"Question","Verify ","Evidence","Temporary Corrective Action Plan","Permanent Corrective Action Plan","Responsible (Name)","Temp CA Date","Perm CA Date","(G/Y/R or N/A)"]
["Section 1: Operations"]
["4.15.1","For parts without a cleanliness spec. on the drawing how effective is the process for providing a \"clean\" part by visual examination?","Look for the method of filtering, filter size & type. If filters are not used how is the medium for the washing operation kept sufficiently clean? If an air blow off is used how effective is it?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(J9=\"G\",3,IF(J9=\"Y\",2,IF(J9=\"R\",1,\"*\")))","v":"*"}]
["4.15.2","For fragile tools is error proofing used to detect broken tools?","Look for current sensors, whisker type probes and laser probes.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.15.3","For multiple machines/fixtures how is part traceability accomplished?","Look for a legend on witness marks on the part or dot matrix.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.15.4","Who has \"edit rights\" for the machining software programs?","How are edit rights controlled?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.15.5","How is the coolant concentration maintained?","Look for documentation.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.15.6","Does the machining center have thermal growth control?","Look for closed loop control or a thermal growth compensation system.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.15.7","Is the equipment accuracy being used sufficient for the print tolerances required?","Look for machine accuracy documentation.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.15.8","If coolant temperature control is needed how effective is it?","Look for distance of chiller from the machining station. ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.15.9","Are parts located & clamped correctly in the fixture(s)?","Look for monitoring system(s) i.e. pressure or air transducers.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.15.10","How is part remachining prevented?","Look for work place organization and/or a monitoring system.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(J18=\"G\",3,IF(J18=\"Y\",2,IF(J18=\"R\",1,\"*\")))","v":"*"}]
["4.15.11","How is the part machining area cleanliness maintained?","Look for chip nests on the fixture.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*",{"$f":"IF(AND(AB9=\"*\",AB10=\"*\",AB12=\"*\",AB13=\"*\",AB14=\"*\",AB15=\"*\",AB16=\"*\",AB17=\"*\",AB19=\"*\"),\"*\",MIN(AB9:AB19))","v":"*"}]

{"sheet":"Painting Process","index":19,"n_rows":25,"n_cols":29,"rows_kept":25,"cut":false,"hidden":false,"merged":[[6,5,7,5],[6,6,7,6],[6,7,7,7],[6,8,7,8],[6,0,7,0],[6,1,7,1],[6,2,7,2],[6,3,7,3],[6,4,7,4],[5,2,5,6],[5,7,5,8],[0,3,3,8],[1,10,1,11],[2,10,2,11],[3,10,3,11],[15,9,15,11],[5,9,5,11],[8,9,8,11],[9,9,9,11],[10,9,10,11],[11,9,11,11],[12,9,12,11],[13,9,13,11],[14,9,14,11],[6,9,7,11],[21,9,21,11],[22,9,22,11],[23,9,23,11],[24,9,24,11],[16,9,16,11],[17,9,17,11],[18,9,18,11],[19,9,19,11],[20,9,20,11]]}
["Date: ",{"$f":"'Cover Sheet'!E5","v":0},null,null,null,null,null,null,null,null,null,null,"R",{"$f":"COUNTIF($J$11:$L$11,\"R\")","v":0},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$15:$L$16,\"R\")","v":0},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$17:$L$27,\"R\")","v":0},{"$f":"COUNTIF($J$31:$L$36,\"R\")","v":0},{"$f":"COUNTIF($J$40:$L$52,\"R\")","v":0},{"$f":"COUNTIF($J$58:$L$67,\"R\")","v":0},{"$f":"COUNTIF($J$71:$L$77,\"R\")","v":0}]
["Supplier Name:                                                                                                               ",{"$f":"'Cover Sheet'!E3","v":0},null,null,null,null,null,null,null,"G","OK",null,"Y",{"$f":"COUNTIF($J$11:$L$11,\"Y\")","v":0},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$15:$L$16,\"Y\")","v":0},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$17:$L$27,\"Y\")","v":0},{"$f":"COUNTIF($J$31:$L$36,\"Y\")","v":0},{"$f":"COUNTIF($J$40:$L$52,\"Y\")","v":0},{"$f":"COUNTIF($J$58:$L$67,\"Y\")","v":0},{"$f":"COUNTIF($J$71:$L$77,\"Y\")","v":0}]
["Parts Evaluated:                                                                                                              ",{"$f":"CONCATENATE('Cover Sheet'!E47,'Cover Sheet'!E48,'Cover Sheet'!E49,'Cover Sheet'!E50,'Cover Sheet'!E51)","v":""},null,null,null,null,null,null,null,"Y","C/A REQUIRED",null,"N/A",{"$f":"COUNTIF($J$11:$L$11,\"N/A\")","v":0},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$15:$L$16,\"N/A\")","v":0},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$17:$L$27,\"N/A\")","v":0},{"$f":"COUNTIF($J$31:$L$36,\"N/A\")","v":0},{"$f":"COUNTIF($J$40:$L$52,\"N/A\")","v":0},{"$f":"COUNTIF($J$58:$L$67,\"N/A\")","v":0},{"$f":"COUNTIF($J$71:$L$77,\"N/A\")","v":0}]
["Program",{"$f":"'Cover Sheet'!E2","v":0},null,null,null,null,null,null,null,"R","Unacceptable",null,null,{"$f":"COUNTA(B9:B11)","v":3},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},null,{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(B13:B16)","v":4},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(B17:B25)","v":9},{"$f":"COUNTA(B29:B34)","v":0},{"$f":"COUNTA(B38:B50)","v":0},{"$f":"COUNTA(B56:B65)","v":0},{"$f":"COUNTA(B69:B75)","v":0}]
[]
[null,"Painting Process",null,null,null,null,null,"When",null,"JUDGEMENT"]
[4.16,"Question","Verify ","Evidence","Temporary Corrective Action Plan","Permanent Corrective Action Plan","Responsible (Name)","Temp CA Date","Perm CA Date","(G/Y/R or N/A)"]
[]
["4.16.1","Does the supplier have testing equipment/procedures for all of the quality requirements on the drawing?","Look for equipment.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(J9=\"G\",3,IF(J9=\"Y\",2,IF(J9=\"R\",1,\"*\")))","v":"*"}]
["4.16.2","Does the supplier have testing or access to equipment for corrosion requirements on the drawing?","Is the outside lab certified?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.16.3","Are the painting thickness gages correlated with the Nexteer receiving plant gages?","Look for documentation.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.16.4","Are boundary panels available to inspectors to meet the requirements for appearance approval?","Look for panels.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.16.5","Are racks/hangers inspected before parts are loaded? Is their a PM schedule for racks maintenance/cleaning?","Proper material handling within the mix room and at the load and prep station\nProcedure, PFEMA, control plan, SWS, layer audit",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.16.6","Is there a process for inspecting for poor re-work. ","Look for a procedure.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.16.7","Are there proper grounding techniques used on the parts i.e. staples?","Proper material handling within the mix room and at the load and prep station\nProcedure, PFEMA, control plan, SWS, layer audit",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.16.8","Are parts water spot free after dry off? What is the verification process?","Painting processes\nProcedure, PFEMA, control plan, SWS, layer audit",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.16.9","Is there a PM schedule for the wash system prior to painting? Is it being followed?","Look for schedule log.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.16.10"," Is their chemical testing performed? What are the reaction plan for failed testing?","Painting processes\nProcedure, PFEMA, control plan, SWS, layer audit",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.16.11","Are there process controls established for control oven temperature? Are there oven temperature set points? Verify datapak is working.","Look for oven profile.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.16.12","Is their a reaction plan for when oven temperature falls below the required temperature or when parts are in the oven longer than specified?","Look for procedures.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.16.13","For an immersion process is the bath temperature monitored?","Look for alarm system/logs.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.16.14","If there is a path change how is it authorized and controlled?","Look for log.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.16.15","Cleaning Schedule for booths, grates, robots, etc. Maintenance of the sludge system/eliminators, etc","Look for log.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.16.16","Are oven temperatures compatible with the Nexteer part requirements?(Review tempering temperature or other base materials)","Review drawing/material specifications.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.16.17","Does the supplier understand what potential residual materials are on the part so that it is properly washed off prior to painting?","Look for documentation.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*",{"$f":"IF(AND(AB9=\"*\",AB10=\"*\",AB11=\"*\",AB12=\"*\",AB14=\"*\",AB15=\"*\",AB16=\"*\",AB17=\"*\",AB18=\"*\",AB19=\"*\",AB20=\"*\",AB21=\"*\",AB22=\"*\",AB23=\"*\",AB25=\"*\"),\"*\",MIN(AB9:AB25))","v":"*"}]

{"sheet":"Powdered Metal","index":20,"n_rows":25,"n_cols":29,"rows_kept":25,"cut":false,"hidden":false,"merged":[[6,5,7,5],[6,6,7,6],[6,7,7,7],[6,8,7,8],[6,0,7,0],[6,1,7,1],[6,2,7,2],[6,3,7,3],[6,4,7,4],[5,2,5,6],[5,7,5,8],[0,3,3,8],[1,10,1,11],[2,10,2,11],[3,10,3,11],[15,9,15,11],[5,9,5,11],[8,9,8,11],[9,9,9,11],[10,9,10,11],[11,9,11,11],[12,9,12,11],[13,9,13,11],[14,9,14,11],[6,9,7,11],[22,9,22,11],[23,9,23,11],[24,9,24,11],[16,9,16,11],[17,9,17,11],[18,9,18,11],[19,9,19,11],[20,9,20,11],[21,9,21,11]]}
["Date: ",{"$f":"'Cover Sheet'!E5","v":0},null,null,null,null,null,null,null,null,null,null,"R",{"$f":"COUNTIF($J$11:$L$11,\"R\")","v":0},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$15:$L$16,\"R\")","v":0},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$17:$L$27,\"R\")","v":0},{"$f":"COUNTIF($J$31:$L$36,\"R\")","v":0},{"$f":"COUNTIF($J$40:$L$52,\"R\")","v":0},{"$f":"COUNTIF($J$58:$L$67,\"R\")","v":0},{"$f":"COUNTIF($J$71:$L$77,\"R\")","v":0}]
["Supplier Name:                                                                                                               ",{"$f":"'Cover Sheet'!E3","v":0},null,null,null,null,null,null,null,"G","OK",null,"Y",{"$f":"COUNTIF($J$11:$L$11,\"Y\")","v":0},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$15:$L$16,\"Y\")","v":0},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$17:$L$27,\"Y\")","v":0},{"$f":"COUNTIF($J$31:$L$36,\"Y\")","v":0},{"$f":"COUNTIF($J$40:$L$52,\"Y\")","v":0},{"$f":"COUNTIF($J$58:$L$67,\"Y\")","v":0},{"$f":"COUNTIF($J$71:$L$77,\"Y\")","v":0}]
["Parts Evaluated:                                                                                                              ",{"$f":"CONCATENATE('Cover Sheet'!E47,'Cover Sheet'!E48,'Cover Sheet'!E49,'Cover Sheet'!E50,'Cover Sheet'!E51)","v":""},null,null,null,null,null,null,null,"Y","C/A REQUIRED",null,"N/A",{"$f":"COUNTIF($J$11:$L$11,\"N/A\")","v":0},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$15:$L$16,\"N/A\")","v":0},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$17:$L$27,\"N/A\")","v":0},{"$f":"COUNTIF($J$31:$L$36,\"N/A\")","v":0},{"$f":"COUNTIF($J$40:$L$52,\"N/A\")","v":0},{"$f":"COUNTIF($J$58:$L$67,\"N/A\")","v":0},{"$f":"COUNTIF($J$71:$L$77,\"N/A\")","v":0}]
["Program",{"$f":"'Cover Sheet'!E2","v":0},null,null,null,null,null,null,null,"R","Unacceptable",null,null,{"$f":"COUNTA(B9:B11)","v":3},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},null,{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(B13:B16)","v":4},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(B17:B25)","v":9},{"$f":"COUNTA(B29:B34)","v":0},{"$f":"COUNTA(B38:B50)","v":0},{"$f":"COUNTA(B56:B65)","v":0},{"$f":"COUNTA(B69:B75)","v":0}]
[]
[null,"Powdered Metal",null,null,null,null,null,"When",null,"JUDGEMENT"]
[4.17,"Question","Verify ","Evidence","Temporary Corrective Action Plan","Permanent Corrective Action Plan","Responsible (Name)","Temp CA Date","Perm CA Date","(G/Y/R or N/A)"]
[]
["4.17.1","In the material hopper, how does the Supplier prevent contamination of powder material?","No contamination in powder causing inclusions and voids. Are there covers on the hoppers? Are there screens between the hopper and feeding tube? Are they cleaned regularly. Are they checked for screen integrity?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(J9=\"G\",3,IF(J9=\"Y\",2,IF(J9=\"R\",1,\"*\")))","v":"*"}]
["4.17.2","Is there continuous flow of powder from the hopper to the tube and press?","Lack of continuous flow could cause low density and voids. Sensors available to detect low material volume.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.17.3","Does the Powder shoe receive regular maintenance?  ","Review PM maintenance to ensure there is regular visual checks for shoe degradation and integrity. Debris from rubber shoe causes contamination and possible voids.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.17.4","Are there any possibilities for high impact that could cause green cracks from press to ejection, to conveyor, to deburr operation?","Green cracks are not allowed. High impact points, part to part contact can cause green cracks.  Check for high impact from ejection from mold, discharge on to conveyors, hitting side rails, part to part contact, deburring brushes, etc.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.17.5","At compact operation how does the Supplier confirm density requirements are met?","Parts need to meet print density requirements.  Weight scales, length measurements at set up, density checks and frequencies.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.17.6","Prior to sintering are there controls in place to minimize or protect against green cracks during part handling, part staging, in process dunnage, etc","No Green Cracks allowed. Look for evidence of automation, no part to part contact. If parts are being compacted then stored prior to sinter, ensure in process dunnage is as adequate to protect parts.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.17.7","Is there a method/system to ensure the proper copper wafer or ring is installed and installed correctly?","Part Strength requirement, copper infiltration on print. If there is an automated process do masters exist? If manual process are there layers of protection down stream?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.17.8","If copper infiltration is required, does Supplier have back up Sinter belt","Copper causes belt deterioration. PM maintenance Schedule. Adequate spare parts",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.17.9","How does the Supplier control distortion or flatness in sinter furnace?","Part distortion is not allowed. If ceramic plates are used are they ground for flatness? Are they checked for integrity? Are belts in furnace worn? Ensure parts are not set on seams in furnace allowing possibility for distortion, cracking.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.17.10","Does the Supplier have recent CQI-9 assessment or similar process certification for sintering process?","TS, AIAG, QS, ISO, etc. Evidence of process controls, thermo couples, alarms, etc.   Part integrity. Alarms for zones. What is the reaction if the furnace goes down?  How long can the parts remain in the oven before part integrity is compromised? Are the flaps on the furnace worn allowing uneven temperatures in the oven?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.17.11","How is flatness controlled?","Print specification. Does the Supplier have adequate gage methods?  Is the process capable?  If not does the Supplier perform 100% inspection?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.17.12","How does the Supplier control density in all variation of part thickness?  Is there a process to pull samples for each location?  Is the frequency adequate?  Is there a reaction plan for out of print conditions","Print specification, picture sheet showing all areas of required density and frequencies. For examples around holes, around spline area, pedalstools legs, flanges,  etc",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.17.13","How does the Supplier control net formed features? ","Print specification, Tool set up, first and last off.  Verify features are on process inspection sheets, control plans, reaction plan for out of print conditions.  Is the tool/die change frequency adequate? Are first and last pieces off of tools are measured and verified.  Net formed features, stake features, washer orientation, etc...",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.17.14","Is there a method used to check for Green Cracks?","Nondestructive testing for green cracks, resonance testing, ping or ring testing, Magnetic particle inspection (MPI) checks, etc. What controls does the supplier have in place to ensure green cracks do not exist or reach the customer?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.17.15","If supplier performs Magnetic particle inspection verify inspector has passed vision and color blindness test. ","Red/Green deficiency will not permit inspectors to see fluorescent indications.  Verify Supplier requires inspectors to have vision tests, both for color blindness and far sightedness.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.17.16","Does the supplier check for residual magnetism?","  Does the supplier have field indicator/gauss meter to check for residual magnetism?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.17.17","Does the Supplier have a method to ensure no tumbling media is lodged into part?","Assembly issue. Is there a method to detect lodged media?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*",{"$f":"IF(AND(AB9=\"*\",AB10=\"*\",AB11=\"*\",AB12=\"*\",AB14=\"*\",AB15=\"*\",AB16=\"*\",AB17=\"*\",AB18=\"*\",AB19=\"*\",AB20=\"*\",AB21=\"*\",AB22=\"*\",AB23=\"*\",AB25=\"*\"),\"*\",MIN(AB9:AB25))","v":"*"}]

{"sheet":"Rubber Bonding","index":21,"n_rows":28,"n_cols":29,"rows_kept":28,"cut":false,"hidden":false,"merged":[[0,3,3,8],[1,10,1,11],[2,10,2,11],[3,10,3,11],[5,9,5,11],[6,9,6,11],[8,9,8,11],[7,0,7,11],[5,2,5,6],[5,7,5,8],[27,9,27,11],[16,9,16,11],[17,9,17,11],[19,9,19,11],[20,9,20,11],[21,9,21,11],[23,9,23,11],[24,9,24,11],[25,9,25,11],[26,9,26,11],[18,0,18,11],[22,0,22,11],[15,9,15,11],[9,9,9,11],[10,9,10,11],[11,9,11,11],[12,9,12,11],[13,9,13,11],[14,9,14,11]]}
["Date: ",{"$f":"'Cover Sheet'!E5","v":0},null,null,null,null,null,null,null,null,null,null,"R",{"$f":"COUNTIF($J$11:$L$11,\"R\")","v":0},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$15:$L$16,\"R\")","v":0},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$17:$L$29,\"R\")","v":0},{"$f":"COUNTIF($J$33:$L$38,\"R\")","v":0},{"$f":"COUNTIF($J$42:$L$54,\"R\")","v":0},{"$f":"COUNTIF($J$60:$L$69,\"R\")","v":0},{"$f":"COUNTIF($J$73:$L$79,\"R\")","v":0}]
["Supplier Name:                                                                                                               ",{"$f":"'Cover Sheet'!E3","v":0},null,null,null,null,null,null,null,"G","OK",null,"Y",{"$f":"COUNTIF($J$11:$L$11,\"Y\")","v":0},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$15:$L$16,\"Y\")","v":0},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$17:$L$29,\"Y\")","v":0},{"$f":"COUNTIF($J$33:$L$38,\"Y\")","v":0},{"$f":"COUNTIF($J$42:$L$54,\"Y\")","v":0},{"$f":"COUNTIF($J$60:$L$69,\"Y\")","v":0},{"$f":"COUNTIF($J$73:$L$79,\"Y\")","v":0}]
["Parts Evaluated:                                                                                                              ",{"$f":"CONCATENATE('Cover Sheet'!E47,'Cover Sheet'!E48,'Cover Sheet'!E49,'Cover Sheet'!E50,'Cover Sheet'!E51)","v":""},null,null,null,null,null,null,null,"Y","C/A REQUIRED",null,"N/A",{"$f":"COUNTIF($J$11:$L$11,\"N/A\")","v":0},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$15:$L$16,\"N/A\")","v":0},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$17:$L$29,\"N/A\")","v":0},{"$f":"COUNTIF($J$33:$L$38,\"N/A\")","v":0},{"$f":"COUNTIF($J$42:$L$54,\"N/A\")","v":0},{"$f":"COUNTIF($J$60:$L$69,\"N/A\")","v":0},{"$f":"COUNTIF($J$73:$L$79,\"N/A\")","v":0}]
["Program",{"$f":"'Cover Sheet'!E2","v":0},null,null,null,null,null,null,null,"R","Unacceptable",null,null,{"$f":"COUNTA(B9:B11)","v":3},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},null,{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(B13:B16)","v":4},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(B17:B27)","v":9},{"$f":"COUNTA(B31:B36)","v":0},{"$f":"COUNTA(B40:B52)","v":0},{"$f":"COUNTA(B58:B67)","v":0},{"$f":"COUNTA(B71:B77)","v":0}]
[]
[null,"Rubber Bonding",null,null,null,null,null,"When",null,"JUDGEMENT"]
[4.18,"Question","Verify ","Evidence","Temporary Corrective Action Plan","Permanent Corrective Action Plan","Responsible (Name)","Temp CA Date","Perm CA Date","(G/Y/R or N/A)"]
["Section 1: Metal Components"]
["4.18.1","Is the liquid concentration of each tank monitored properly?","Equipment shall have the capability to properly clean metal components.  ( Residual oils and surface rust)",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(J9=\"G\",3,IF(J9=\"Y\",2,IF(J9=\"R\",1,\"*\")))","v":"*"}]
["4.18.2","Is the incoming material for cleaning reviewed for proper material requirements?","Incoming material monitored for proper certification.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.18.3","Does the equipment properly prepare the surface for bonding?","Equipment shall be equipped such that any type of metal component is properly prepared for bonding( i.e. media blasting /phosphating) .",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.18.4","Is the equipment equipped with instrumentation or visual indicators that allow the operator to monitor: (a) Temperature or dwell time, (b) Part movement?","Equipment shall be equipped with visual indicators that allow operator to monitor key equipment operating parameters.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.18.5","If  metal component has a pre-coating(phosphate) is there monitoring in place to check coating weight and grain size as per the specification requirements?","Records depicting frequency and type of check verified.  Verify PCP ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.18.6","Is work area clean and free of outside elements?","Review plant cleanliness and housekeeping to ensure the work environment is free of contamination.(see Contamination Process Audit)",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.18.7","If adhesive coating is required for bonding are there adequate controls?","Review Process Control Plan and Identify all the manufacturing steps. (Including cycle time, temperature, etc)\n See Coating  Process Audit",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.18.8","If metal components are treated at outside facility are proper steps taken to maintain proper surface requirements for next operation ","Review customer specifications. Review Control Plan for adequate steps in maintaining part conditions.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.18.9","What is the procedure to verify coating is correct and meets compositional requirements?","Review customer specifications.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.18.10","What are the process monitoring checks used to maintain proper coating requirements?","Review control plan /log sheets.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["Section 2: Rubber Components"]
["4.18.11","What are the process monitoring checks used to maintain proper rubber requirements?","Review control plan /log sheets.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(J20=\"G\",3,IF(J20=\"Y\",2,IF(J20=\"R\",1,\"*\")))","v":"*"}]
["4.18.12","Is there process in place to insure proper control of rubber lots considering shelf life?","Review control plan /log sheets.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.18.13","How is rubber parts contained for next operation?","Review Process Control Plan and Identify necessary steps to control part to next operation.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["Section 3: Rubber Moldings"]
["4.18.14","What are the process monitoring checks used to maintain proper rubber molding requirements?","Review control plan /log sheets.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(J24=\"G\",3,IF(J24=\"Y\",2,IF(J24=\"R\",1,\"*\")))","v":"*"}]
["4.18.15","Have requirements been established for maximum open  mold times in order to maintain proper temperature of metal components?","Review control plan /log sheets.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.18.16","Have requirements been established to maintain proper temperature / time for adhesive coating and rubber bonding requirements during the molding cycle?","Review control plan /log sheets.  ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.18.17","Are parts handled properly to avoid part contamination:","Are gloves used and are they proper for the application?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.18.18","Are bond tests conducted on prescribed frequency and what equipment is used?","Look at control plan.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*",{"$f":"IF(AND(AB9=\"*\",AB10=\"*\",AB11=\"*\",AB12=\"*\",AB13=\"*\",AB14=\"*\",AB15=\"*\",AB17=\"*\",AB18=\"*\",AB20=\"*\",AB21=\"*\",AB22=\"*\",AB24=\"*\",AB25=\"*\",AB26=\"*\",AB28=\"*\"),\"*\",MIN(AB9:AB28))","v":"*"}]

{"sheet":"Soldering","index":22,"n_rows":37,"n_cols":29,"rows_kept":37,"cut":false,"hidden":false,"merged":[[6,5,7,5],[6,6,7,6],[6,7,7,7],[6,8,7,8],[6,0,7,0],[6,1,7,1],[6,2,7,2],[6,3,7,3],[6,4,7,4],[5,2,5,6],[5,7,5,8],[0,3,3,8],[1,10,1,11],[2,10,2,11],[3,10,3,11],[14,9,14,11],[5,9,5,11],[8,9,8,11],[9,9,9,11],[10,9,10,11],[11,9,11,11],[12,9,12,11],[13,9,13,11],[6,9,7,11],[15,9,15,11],[16,9,16,11],[17,9,17,11],[18,9,18,11],[19,9,19,11],[20,9,20,11],[21,9,21,11],[22,9,22,11],[23,9,23,11],[24,9,24,11],[25,9,25,11],[26,9,26,11],[27,9,27,11],[28,9,28,11],[29,9,29,11],[35,9,35,11],[36,9,36,11],[30,9,30,11],[31,9,31,11],[32,9,32,11],[33,9,33,11],[34,9,34,11]]}
["Date: ",{"$f":"'Cover Sheet'!E5","v":0},null,null,null,null,null,null,null,null,null,null,"R",{"$f":"COUNTIF($J$11:$L$11,\"R\")","v":0},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$15:$L$16,\"R\")","v":0},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$17:$L$27,\"R\")","v":0},{"$f":"COUNTIF($J$31:$L$36,\"R\")","v":0},{"$f":"COUNTIF($J$40:$L$52,\"R\")","v":0},{"$f":"COUNTIF($J$58:$L$67,\"R\")","v":0},{"$f":"COUNTIF($J$71:$L$77,\"R\")","v":0}]
["Supplier Name:                                                                                                               ",{"$f":"'Cover Sheet'!E3","v":0},null,null,null,null,null,null,null,"G","OK",null,"Y",{"$f":"COUNTIF($J$11:$L$11,\"Y\")","v":0},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$15:$L$16,\"Y\")","v":0},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$17:$L$27,\"Y\")","v":0},{"$f":"COUNTIF($J$31:$L$36,\"Y\")","v":0},{"$f":"COUNTIF($J$40:$L$52,\"Y\")","v":0},{"$f":"COUNTIF($J$58:$L$67,\"Y\")","v":0},{"$f":"COUNTIF($J$71:$L$77,\"Y\")","v":0}]
["Parts Evaluated:                                                                                                              ",{"$f":"CONCATENATE('Cover Sheet'!E47,'Cover Sheet'!E48,'Cover Sheet'!E49,'Cover Sheet'!E50,'Cover Sheet'!E51)","v":""},null,null,null,null,null,null,null,"Y","C/A REQUIRED",null,"N/A",{"$f":"COUNTIF($J$11:$L$11,\"N/A\")","v":0},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$15:$L$16,\"N/A\")","v":0},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$17:$L$27,\"N/A\")","v":0},{"$f":"COUNTIF($J$31:$L$36,\"N/A\")","v":0},{"$f":"COUNTIF($J$40:$L$52,\"N/A\")","v":0},{"$f":"COUNTIF($J$58:$L$67,\"N/A\")","v":0},{"$f":"COUNTIF($J$71:$L$77,\"N/A\")","v":0}]
["Program",{"$f":"'Cover Sheet'!E2","v":0},null,null,null,null,null,null,null,"R","Unacceptable",null,null,{"$f":"COUNTA(B9:B11)","v":3},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},null,{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(B13:B16)","v":4},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(B17:B25)","v":9},{"$f":"COUNTA(B29:B34)","v":6},{"$f":"COUNTA(B38:B50)","v":0},{"$f":"COUNTA(B56:B65)","v":0},{"$f":"COUNTA(B69:B75)","v":0}]
[]
[null,"Soldering",null,null,null,null,null,"When",null,"JUDGEMENT"]
[4.1900000000000004,"Question","Verify ","Evidence","Temporary Corrective Action Plan","Permanent Corrective Action Plan","Responsible (Name)","Temp CA Date","Perm CA Date","(G/Y/R or N/A)"]
[]
["4.19.1","Is the CQI-17 Soldering System Assessment document available?","Look for the completed survey form. It shall be conducted annually.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(J9=\"G\",3,IF(J9=\"Y\",2,IF(J9=\"R\",1,\"*\")))","v":"*"}]
["4.19.2","What Standards does the soldering expert train to (e.g. IPC-A-610, J-STD-001, IPC-A-600, IPC-7711, IPC-7721, IPC-A-620).","To ensure all customer requirements are both understood and satisfied, the supplier shall have all related solder and customer referenced standards and specifications available for use and a method to ensure that they are current.   IPC-A-610 class 3 requirements must be met.     \nComprehensive soldering training program and certification is in place for all operators, inspectors and technicians.\nOperators are trained and certified for each job requirement and identified for type of job assignment through badge or other methods.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.19.3","Are gloves or finger tip caps being used by operators handling PCBs.","All operators who handle PCBs shall wear protective gloves or finger tip caps throughout the entire manufacturing process.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.19.4","Is there proper protection against contamination during the entire soldering process.","All areas of soldering shall be verified to be free of contaminants that may cause defects.  \nThe whole line, incl. transportation belts, needs to have ESD covers with no uncovered areas. \nFlux usage should be well controlled and minimized to avoid dendritic growth.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.19.5","Is there a posted drop policy in place on the manufacturing shop floor and does it state \"Dropped Parts Must Be Scrapped\".","Supplier shall have a drop policy in place. Verify it is posted on the shop floor and all personnel are trained in the handling of dropped parts and components.  \n\nDropped Parts Must Be Scrapped.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.19.6","Is there adequate protection in place to prevent damage to PCBs during unwrap, loading, label placement, etc.","Verify supplier has controls in place to prevent handling defects to PCBs caused by unwrapping, contamination, loading, etc.  \nPCB should be dust free before paste print. Sticky tape cleaning machine e.g. should be used.\nBoard finish must be free from oxidation.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.19.7","Are there adequate controls in place to control and verify PCB conveyer speed i.e. reflow ovens & wave solder machine.","Supplier should have controls for PCB conveyor speed throughout the entire solder manufacturing process.  \nIf conveyor speed falls beyond set requirements, reaction plans must be in place and followed.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.19.8","Is there adequate solder paste control.","Verify the use of controlled refrigeration, FIFO, expiration dates, maximum time solder paste is allowed to remain on board prior to reflow, time of removal from refrigerator, needed warm up time, first time of allowed usage, solder paste is used within manufacturer's specification for shelf life, print time, tack time and alloy compatibility",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.19.9","Is there automatic optical inspection(AOI) verification after the applying of solder paste for proper confirmation of alignment, coverage, position, and short check","Supplier must have 100% AOI verification for solder area and volume and have error proofing systems in place to detect solder anomalies for each soldering pad. \nUse of 2.5-3 D (Dimensional) Automatic Optical Inspection (AOI) required.  \nIf solder paste print is NOK, no washing is allowed, PCB should be scrapped.\nSolder paste must have uniform appearance with no signs of separation and must be at ambient room temperature for each print. \nMeasure or visually inspect solder paste height, registration, % pad coverage, bridging and voids.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.19.10","What is the frequency of solder paste stencil cleaning / wiping on SMT line. ","Verify stencil cleaning frequency on line not part of preventive maintenance. Infrequent cleaning may cause issues with insufficient solder.\nCleanliness frequency established by supplier to demonstrate high quality printing capability. Minimum once/shift and every changeover\n",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.19.11","For wave solder only, what is the frequency of solder bath cleaning.","Verify frequency of cleaning to prevent dross and contaminants from accumulating in solder.  \nFrequency of bath analysis and refurbishment of solder bath should be done according to solder supplier specification.\nMust maintain solder pot contamination levels below industry standards IPC J-STD-006.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.19.12","Is there capability to control humidity sensitive components.","Verify storage procedures are in place and in accordance with J-STD-033B and J-STD-020C.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.19.13","Does the supplier have a confirmation method to ensure correct parts and components are installed per customer requirements.\nTop and bottom side placement.","Is there adequate 100% AOI verification of component presence and placement and are there error proofing systems in place with traceability.\n",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.19.14","Supplier has appropriate handling and storage methods for glue. ","Glue is in sealed containers. \nGlue bottles stored and handled per manufacturer's recommended specification.\nGlue containers are labeled to track date and time for storage, usage and expiration.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.19.15","Are lead free oven profiles error proofed to compensate for higher lead free temperature applications.","Verify supplier has taken the proper precautions for lead free applications and never use lead free profiles for leaded applications.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.19.16","Is there proper cool down of the PCB before testing and removal.","Verify cool down rate is adequate enough to prevent any damage to the solder joints during ICT, PCB separation, unloading, etc.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.19.17","Does ICT test equipment properly align with areas of testing and maintain proper protection against damage.","Verify the use of correct test fixtures and that ICT test does not cause damage / failures to PCB components or cause solder joint stress or strain.  \nICT needles must touch on extra test pads on the PCB, never on the components or solder joints. \nNeedle actions must be counted for maintenance. \nThe EOL tester also needs to be reviewed to assure, in combination with ICT, 100% test coverage is provided.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.19.18","Supplier has appropriate controls for proper ICT functionality.\n","Components - Equipment to detect presence, polarity and value of testable components. If not 100% coverage, assure all components are covered in other inspection areas (EOL, AOI, Visual, etc...).\n\nCircuit board stress - Strain gage analysis completed at equipment prior to product launch.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.19.19","Are proper controls in place to ensure no issues arise with the separation / de-paneling of PCBs.\nAppropriate contamination controls are in place.\nAppropriate controls are in place to prevent circuit board stress.","Verify controls and equipment maintenance are in place to guarantee proper PCB separation and prevention of PCB overstress, PCB damage, component damage, dust, miscutting, contamination, etc.  \nPCB design guidelines for board separation must be followed.  \nPCB test board needs to measure PCB stress during separation and verify it is within the allowed range.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.19.20","Supplier has appropriate methods and controls for applying conformal coating.","Recommend automated process (Needle, Spray, Dip).\n100% coverage of target area on PCB.\nProper areas coated. Keep-out zones defined.\nUse ultraviolet light and 3X magnifying light for inspection.\nCure temperature and time per supplier and/or manufacturer's recommendation.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.19.21","Is  continuous lot compliance testing for solder integrity being used.","Verify that sample parts are being tested in a lab environment for solder reliability. dendritic growth, contaminants, etc. as specified by customer.\nSupplier performs solder cross section on Design Verification (DV) tested PCBs and Production Validation (PV) tested PCBs including repaired components on PCBs. ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.19.22","Is plant humidity and temperature recorded with time and tied to manufacturing time of assembly.","Verify humidity and temperature controls are in place, recorded, and can be linked to a job code or lot of parts.  \nHumidity should be in the 40% range, as defined by ESD standards, to avoid higher discharges. \nFailures should be projected in the emergency plan.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.19.23","Are there reaction plans in place for power failures, emergency stops, part jams, dropped parts, left over parts in process, etc.","Verify conditions are captured and documented on control plans and PFMEAs.  After reflow oven stoppage the parts remaining in the oven must be scrapped.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.19.24","For lead free solder, are proper precautions being taken to ensure proper segregation between Pb and non Pb soldering areas.","Verify supplier has taken the proper precautions for lead free applications.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.19.25","Are lead free PCB magazines, pallets, totes, and other equipment identified as lead free only.","Verify supplier has taken the proper precautions for lead free applications and all equipment is clearly identified and marked. ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.19.26","Is there a system in place to authorize rework or repair and is it documented.  What standard is being used (e.g. IPC-7711A / 7721A).","The quality management system shall include a documented process for rework and repair that shall include authorization from a designated individual.\nThe rework and repair procedures shall describe product characteristics for which rework and repair is allowed as well as those characteristics for which rework is not permissible. \nAny rework or repair activity shall require a processing control sheet issued by qualified technical personnel denoting the necessary solder rework or repair. \nRecords shall clearly indicate when and how any material has been reworked or repair. \nRepaired parts shall meet inspection standards, and must be verified by a secondary process such as in circuit test.  \nSpecific customer demands are identified in the GM PS-Q-SOR.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.19.27","Are unacceptable soldering repairs identified and posted in the re-work stations.","All unacceptable repairs should be clearly listed and identified so that the operator knows what is not allowed.  OK/NOK pictures should be used.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.19.28","How do you ensure correct components are used during the re-work process.","Verify supplier has controls in place to prevent the use of incorrect components during the re-work process.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.19.29","How do you ensure correct polarity placement of components during the re-work process.","Verify supplier has controls in place for the proper placement of components during re-work.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*",{"$f":"IF(AND(AB16=\"*\",AB17=\"*\",AB18=\"*\",AB19=\"*\",AB20=\"*\",AB21=\"*\",AB22=\"*\",AB23=\"*\",AB24=\"*\",AB26=\"*\",AB27=\"*\",AB28=\"*\",AB29=\"*\",AB30=\"*\",AB31=\"*\",AB32=\"*\",AB33=\"*\",AB34=\"*\",AB35=\"*\",AB37=\"*\",AB9=\"*\",AB10=\"*\",AB11=\"*\",AB12=\"*\",AB13=\"*\",AB14=\"*\",AB15=\"*\"),\"*\",MIN(AB9:AB37))","v":"*"}]

{"sheet":"Stamping","index":23,"n_rows":19,"n_cols":29,"rows_kept":19,"cut":false,"hidden":false,"merged":[[6,5,7,5],[6,6,7,6],[6,7,7,7],[6,8,7,8],[6,0,7,0],[6,1,7,1],[6,2,7,2],[6,3,7,3],[6,4,7,4],[5,2,5,6],[0,3,3,8],[1,10,1,11],[2,10,2,11],[3,10,3,11],[5,7,5,8],[5,9,5,11],[6,9,7,11],[11,9,11,11],[12,9,12,11],[13,9,13,11],[8,9,8,11],[9,9,9,11],[10,9,10,11],[14,9,14,11],[15,9,15,11],[16,9,16,11],[17,9,17,11],[18,9,18,11]]}
["Date: ",{"$f":"'Cover Sheet'!E5","v":0},null,null,null,null,null,null,null,null,null,null,"R",{"$f":"COUNTIF($J$11:$L$11,\"R\")","v":0},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$17:$L$29,\"R\")","v":0},{"$f":"COUNTIF($J$35:$L$44,\"R\")","v":0},{"$f":"COUNTIF($J$48:$L$54,\"R\")","v":0}]
["Supplier Name:                                                                                                               ",{"$f":"'Cover Sheet'!E3","v":0},null,null,null,null,null,null,null,"G","OK",null,"Y",{"$f":"COUNTIF($J$11:$L$11,\"Y\")","v":0},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$17:$L$29,\"Y\")","v":0},{"$f":"COUNTIF($J$35:$L$44,\"Y\")","v":0},{"$f":"COUNTIF($J$48:$L$54,\"Y\")","v":0}]
["Parts Evaluated:                                                                                                              ",{"$f":"CONCATENATE('Cover Sheet'!E47,'Cover Sheet'!E48,'Cover Sheet'!E49,'Cover Sheet'!E50,'Cover Sheet'!E51)","v":""},null,null,null,null,null,null,null,"Y","C/A REQUIRED",null,"N/A",{"$f":"COUNTIF($J$11:$L$11,\"N/A\")","v":0},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$17:$L$29,\"N/A\")","v":0},{"$f":"COUNTIF($J$35:$L$44,\"N/A\")","v":0},{"$f":"COUNTIF($J$48:$L$54,\"N/A\")","v":0}]
["Program",{"$f":"'Cover Sheet'!E2","v":0},null,null,null,null,null,null,null,"R","Unacceptable",null,null,{"$f":"COUNTA(B9:B11)","v":3},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},null,{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(B13:B14)","v":2},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(B15:B27)","v":3},{"$f":"COUNTA(B33:B42)","v":0},{"$f":"COUNTA(B46:B52)","v":0}]
[]
[null,"Stamping",null,null,null,null,null,"When",null,"JUDGEMENT"]
["4.20","Question","Verify ","Evidence","Temporary Corrective Action Plan","Permanent Corrective Action Plan","Responsible (Name)","Temp CA Date","Perm CA Date","(G/Y/R or N/A)"]
[]
["4.20.1","Does the supplier keep the first and last piece and web until the next run?","Look for evidence of the web.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(J9=\"G\",3,IF(J9=\"Y\",2,IF(J9=\"R\",1,\"*\")))","v":"*"}]
["4.20.2","Is the part running in the press that it was PPAP'd in? ","Check the PPAP package and the press used to run the part.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.20.3","If the die lube is mixed, how is the concentration monitored?","Look for a log sheet to show that the concentration is specified and that the check is being made.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.20.4","Are the die lube nozzles fixed or adjustable? If adjustable how is the placement maintained?","Look at the nozzles to see how the spray pattern is maintained.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.20.5","Does the press have tonnage monitors and how often are they checked for equal tonnage?","Look for the tonnage monitors and the recorded data.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.20.6","Does in process material handling prevent damage to the coil?","Observe the handling methods to see if they have the potential to damage the coil.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.20.7","Is material culled out of the process between adjacent coils and how is it discarded so as not to mix it in the process stream of good parts?","Discuss if adjacent coils are welded together or if a specific quantity of parts is discarded at the end of each coil and at the start of another coil.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(J15=\"G\",3,IF(J15=\"Y\",2,IF(J15=\"R\",1,\"*\")))","v":"*"}]
["4.20.8","How is FIFO managed so that each heat of steel is used up prior to starting another one?","Discuss system to manage FIFO.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.20.9","How are parts handled coming out of the press to prevent handling damage?","Look for method of handling part upon exit from the press and what the work instructions state.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.20.10",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.20.11",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*",{"$f":"IF(AND(AB9=\"*\",AB10=\"*\",AB11=\"*\",AB12=\"*\",AB13=\"*\",AB14=\"*\",AB15=\"*\",AB16=\"*\",AB17=\"*\",AB19=\"*\"),\"*\",MIN(AB9:AB19))","v":"*"}]

{"sheet":"Surface Treatments","index":24,"n_rows":19,"n_cols":29,"rows_kept":19,"cut":false,"hidden":false,"merged":[[6,0,7,0],[6,1,7,1],[6,2,7,2],[6,3,7,3],[6,4,7,4],[9,9,9,11],[0,3,3,8],[1,10,1,11],[2,10,2,11],[3,10,3,11],[5,9,5,11],[8,9,8,11],[5,2,5,6],[5,7,5,8],[6,5,7,5],[6,9,7,11],[6,6,7,6],[6,7,7,7],[6,8,7,8],[15,9,15,11],[16,9,16,11],[17,9,17,11],[18,9,18,11],[10,9,10,11],[11,9,11,11],[12,9,12,11],[13,9,13,11],[14,9,14,11]]}
["Date: ",{"$f":"'Cover Sheet'!E5","v":0},null,null,null,null,null,null,null,null,null,null,"R",{"$f":"COUNTIF($J$11:$L$11,\"R\")","v":0},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$17:$L$29,\"R\")","v":0},{"$f":"COUNTIF($J$35:$L$44,\"R\")","v":0},{"$f":"COUNTIF($J$48:$L$54,\"R\")","v":0}]
["Supplier Name:                                                                                                               ",{"$f":"'Cover Sheet'!E3","v":0},null,null,null,null,null,null,null,"G","OK",null,"Y",{"$f":"COUNTIF($J$11:$L$11,\"Y\")","v":0},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$17:$L$29,\"Y\")","v":0},{"$f":"COUNTIF($J$35:$L$44,\"Y\")","v":0},{"$f":"COUNTIF($J$48:$L$54,\"Y\")","v":0}]
["Parts Evaluated:                                                                                                              ",{"$f":"CONCATENATE('Cover Sheet'!E47,'Cover Sheet'!E48,'Cover Sheet'!E49,'Cover Sheet'!E50,'Cover Sheet'!E51)","v":""},null,null,null,null,null,null,null,"Y","C/A REQUIRED",null,"N/A",{"$f":"COUNTIF($J$11:$L$11,\"N/A\")","v":0},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$17:$L$29,\"N/A\")","v":0},{"$f":"COUNTIF($J$35:$L$44,\"N/A\")","v":0},{"$f":"COUNTIF($J$48:$L$54,\"N/A\")","v":0}]
["Program",{"$f":"'Cover Sheet'!E2","v":0},null,null,null,null,null,null,null,"R","Unacceptable",null,null,{"$f":"COUNTA(B9:B11)","v":3},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},null,{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(B13:B14)","v":2},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(B15:B27)","v":5},{"$f":"COUNTA(B33:B42)","v":0},{"$f":"COUNTA(B46:B52)","v":0}]
[]
[null,"Surface Treatments (Coatings & Platings)",null,null,null,null,null,"When",null,"JUDGEMENT"]
[4.21,"Question","Verify ","Evidence","Temporary Corrective Action Plan","Permanent Corrective Action Plan","Responsible (Name)","Temp CA Date","Perm CA Date","(G/Y/R or N/A)"]
[]
["4.21.1","Is the CQI-11/12 document available?","Look for the completed survey form.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(J9=\"G\",3,IF(J9=\"Y\",2,IF(J9=\"R\",1,\"*\")))","v":"*"}]
["4.21.2","Does management review the bake oven logs daily ?","Look for log sheets.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.21.3","For material that is in supplier quarantine is Nexteer approval obtained where needed? ","Look for Nexteer approval documentation.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.21.4","What type of test method is utilized? ","Review requirement for coating thickness, corrosion resistance, adhesion, curing, color, and gloss.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.21.5","Is there a process in place to verify correct parts are loaded in the correct fixturing?","Review error proofing process.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.21.6","Is there a process in place to verify cleaning solutions as suitable for removing all  process soils as demonstrated by water break?","Review lot numbers, control plans and log sheets.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.21.7","Does the corrosion inhibitor used comply with Nexteer requirements?","Has the product been tested for the delivery conditions to Nexteer?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.21.8","What is the process to monitor gun pressure?","Review PM logs and worksheets.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.21.9","Are oven temperatures compatible with the Nexteer part requirements?(Review tempering temperature or other base materials)","Review drawing/material specifications.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.21.10","What is the process to monitor oven temperature dwell time ?","Review control plan  ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.21.11","Is there a procedure in place to check and maintain proper cure time?","Review coating supplier recommendations",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*",{"$f":"IF(AND(AB9=\"*\",AB10=\"*\",AB11=\"*\",AB12=\"*\",AB13=\"*\",AB14=\"*\",AB15=\"*\",AB16=\"*\",AB17=\"*\",AB19=\"*\"),\"*\",MIN(AB9:AB19))","v":"*"}]

{"sheet":"Threading and Tapping","index":25,"n_rows":21,"n_cols":29,"rows_kept":21,"cut":false,"hidden":false,"merged":[[6,9,6,11],[8,9,8,11],[5,2,5,6],[5,7,5,8],[0,3,3,8],[1,10,1,11],[2,10,2,11],[3,10,3,11],[5,9,5,11],[20,9,20,11],[17,9,17,11],[18,9,18,11],[19,9,19,11],[7,0,7,11],[15,0,15,11],[10,9,10,11],[11,9,11,11],[12,9,12,11],[13,9,13,11],[14,9,14,11],[16,9,16,11],[9,9,9,11]]}
["Date: ",{"$f":"'Cover Sheet'!E5","v":0},null,null,null,null,null,null,null,null,null,null,"R",{"$f":"COUNTIF($J$11:$L$11,\"R\")","v":0},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$18:$L$30,\"R\")","v":0},{"$f":"COUNTIF($J$36:$L$45,\"R\")","v":0},{"$f":"COUNTIF($J$49:$L$55,\"R\")","v":0}]
["Supplier Name:                                                                                                               ",{"$f":"'Cover Sheet'!E3","v":0},null,null,null,null,null,null,null,"G","OK",null,"Y",{"$f":"COUNTIF($J$11:$L$11,\"Y\")","v":0},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$18:$L$30,\"Y\")","v":0},{"$f":"COUNTIF($J$36:$L$45,\"Y\")","v":0},{"$f":"COUNTIF($J$49:$L$55,\"Y\")","v":0}]
["Parts Evaluated:                                                                                                              ",{"$f":"CONCATENATE('Cover Sheet'!E47,'Cover Sheet'!E48,'Cover Sheet'!E49,'Cover Sheet'!E50,'Cover Sheet'!E51)","v":""},null,null,null,null,null,null,null,"Y","C/A REQUIRED",null,"N/A",{"$f":"COUNTIF($J$11:$L$11,\"N/A\")","v":0},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$18:$L$30,\"N/A\")","v":0},{"$f":"COUNTIF($J$36:$L$45,\"N/A\")","v":0},{"$f":"COUNTIF($J$49:$L$55,\"N/A\")","v":0}]
["Program",{"$f":"'Cover Sheet'!E2","v":0},null,null,null,null,null,null,null,"R","Unacceptable",null,null,{"$f":"COUNTA(B9:B11)","v":3},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},null,{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(B13:B14)","v":2},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(B15:B28)","v":6},{"$f":"COUNTA(B34:B43)","v":0},{"$f":"COUNTA(B47:B53)","v":0}]
[]
[null,"Fastener Threading/Tapping",null,null,null,null,null,"When",null,"JUDGEMENT"]
[4.22,"Question","Verify ","Evidence","Temporary Corrective Action Plan","Permanent Corrective Action Plan","Responsible (Name)","Temp CA Date","Perm CA Date","(G/Y/R or N/A)"]
["Section 1: Threading"]
["4.22.1","Is there a process in place to verify Head Marking ?","During  Tool set-up, readjustment, one per shift min. setup approval and per process control plan. Verify process inspection records.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(J9=\"G\",3,IF(J9=\"Y\",2,IF(J9=\"R\",1,\"*\")))","v":"*"}]
["4.22.2","Is there a process in place to monitor thread roll profile ?"," Set-up, readjustment, inspection records and P.M Program",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.22.3","  Is there a process in place to control thread dimensions ?","Force Monitor.  Make sure that Supplier has variable / attribute gauges. Check every set-up, readjustment, tool change and per Control Plan. ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.22.4","Is there a process in place to verify incomplete threads for error proofing ?","Process error proofing. ( let Supplier explain you, some Supplier use different system). Look for Double Leads detection monitor and Force detection system. Every set-up, readjustment, one per shift min. and process check based on control plan.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.22.5","Is there a work instruction in place to verify complete thread profile. (Pitch, Major, Minor and  other dimensions if specified on the drawing) ?","Every set-up, readjustment, one per shift min. and process check based on control plan. Shall have variable gauge for checking pitch dia. (Attribute gauges, Comparator and  etc).",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.22.6","Is there a method of preventing defects due to handling in the process? ","Equipment designed for soft handling, reduced drop-height from conveyor systems. Rhino lining in hoppers and use of plastic bang-board.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.22.7","Is there a work instruction or system  in place for controlling master part for error proofing.  ","All Master parts should be numbered, rev. and date. check at set-up, readjustment, one per shift min. for error proofing. Make sure Supplier has master list for all Master parts.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["Section 2: Tapping"]
["4.22.8","Is there a process in place to check Pitch, Major and Minor Diameter ?","Review variable and attribute gauges. Parts should be inspected per control plan.(Note: Variable gauge is required for checking Pitch Diameter). Look for error proofing process.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(J17=\"G\",3,IF(J17=\"Y\",2,IF(J17=\"R\",1,\"*\")))","v":"*"}]
["4.22.9","Is there a process in place to monitor missing and incomplete threads ?","Every set-up, 1st pc. Inspection and per control plan. Variable and attribute gauges. Error proofing process by using sensor, laser, optical, camera and / or other process. (Ask Supplier to explain  error proofing system and verify).",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.22.10","Is there is process in place to monitor cleanliness ? (Free of chips, oil and foreign Material.","Every set-up, 1st pc. and through out the process per control plan. Visual and gauge inspection. Details work instruction including tool change, coolant flow and PM program. Look for error proofing system",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.22.11","Is there a process in place to check diameter prior to Tap operation?","If there is drilling and tapping process,\ninner diameter of drill hole must be checked. (Variable gauge is required for checking Diameter)\nEvery set-up, 1st pc.  Inspection and per control plan.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.22.12","How are the number of full threads verified if called out on the drawing?","Look  for a profile trace on the threads or in process controls. (pretap diameter, taper in the pretap diameter, tolerance on the pretap diameter, etc.)",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*",{"$f":"IF(AND(AB9=\"*\",AB10=\"*\",AB11=\"*\",AB12=\"*\",AB13=\"*\",AB14=\"*\",AB15=\"*\",AB17=\"*\",AB18=\"*\",AB19=\"*\",AB21=\"*\"),\"*\",MIN(AB8:AB21))","v":"*"}]

{"sheet":"Torque Control","index":26,"n_rows":19,"n_cols":29,"rows_kept":19,"cut":false,"hidden":false,"merged":[[6,5,7,5],[6,6,7,6],[6,7,7,7],[6,8,7,8],[6,0,7,0],[6,1,7,1],[6,2,7,2],[6,3,7,3],[6,4,7,4],[5,2,5,6],[5,7,5,8],[0,3,3,8],[1,10,1,11],[2,10,2,11],[3,10,3,11],[13,9,13,11],[5,9,5,11],[8,9,8,11],[9,9,9,11],[10,9,10,11],[11,9,11,11],[12,9,12,11],[6,9,7,11],[14,9,14,11],[15,9,15,11],[16,9,16,11],[17,9,17,11],[18,9,18,11]]}
["Date: ",{"$f":"'Cover Sheet'!E5","v":0},null,null,null,null,null,null,null,null,null,null,"R",{"$f":"COUNTIF($J$10:$L$10,\"R\")","v":0},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$16:$L$28,\"R\")","v":0},{"$f":"COUNTIF($J$34:$L$43,\"R\")","v":0},{"$f":"COUNTIF($J$47:$L$53,\"R\")","v":0}]
["Supplier Name:                                                                                                               ",{"$f":"'Cover Sheet'!E3","v":0},null,null,null,null,null,null,null,"G","OK",null,"Y",{"$f":"COUNTIF($J$10:$L$10,\"Y\")","v":0},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$16:$L$28,\"Y\")","v":0},{"$f":"COUNTIF($J$34:$L$43,\"Y\")","v":0},{"$f":"COUNTIF($J$47:$L$53,\"Y\")","v":0}]
["Parts Evaluated:                                                                                                              ",{"$f":"CONCATENATE('Cover Sheet'!E47,'Cover Sheet'!E48,'Cover Sheet'!E49,'Cover Sheet'!E50,'Cover Sheet'!E51)","v":""},null,null,null,null,null,null,null,"Y","C/A REQUIRED",null,"N/A",{"$f":"COUNTIF($J$10:$L$10,\"N/A\")","v":0},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$16:$L$28,\"N/A\")","v":0},{"$f":"COUNTIF($J$34:$L$43,\"N/A\")","v":0},{"$f":"COUNTIF($J$47:$L$53,\"N/A\")","v":0}]
["Program",{"$f":"'Cover Sheet'!E2","v":0},null,null,null,null,null,null,null,"R","Unacceptable",null,null,{"$f":"COUNTA(B9:B10)","v":2},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},null,{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(B12:B13)","v":2},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(B14:B26)","v":6},{"$f":"COUNTA(B32:B41)","v":0},{"$f":"COUNTA(B45:B51)","v":0}]
[]
[null,"Torque Monitoring & Control",null,null,null,null,null,"When",null,"JUDGEMENT"]
["4.23","Question","Verify ","Evidence","Temporary Corrective Action Plan","Permanent Corrective Action Plan","Responsible (Name)","Temp CA Date","Perm CA Date","(G/Y/R or N/A)"]
[]
["4.23.1","Are operations with complex or 2nd pass sequences identified?  (i.e. cross pattern and/or dual pass method.) ","Look for torque storage data? ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(J9=\"G\",3,IF(J9=\"Y\",2,IF(J9=\"R\",1,\"*\")))","v":"*"}]
["4.23.2","Is a Torque and Angle system being used to perform operations. ","Review station fastening program.                       Review PCP for station identification.     ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.23.3","Is there a standard daily/weekly torque process audit procedure in place?","Review audit check sheets.                   Verify process is followed correctly.        Verify click wrench's (Tool calibration records current?)",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.23.4","Is there a re-use / re-install policy for all rejected/suspect fasteners? ","A policy that PROHIBITS re-using fasteners that have been un-torqued or fallen on the floor or suspect in any way. Review audit check sheets. Verify process is followed correctly.        ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.23.5","How is Process Pass/Fail data stored? Documented?","Verify real-time collection.                      Check random failures in station against stored data.                                                   Check operator log sheets.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.23.6","Are all torque control programs password protected?","Check Engineering audit sheets.             Verify password is needed to change program.                                             Review PCP",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.23.7","Torque guns - DC or Pneumatic? Rate of fastening (RPM)?","Is there a requirement for controlling the rate of fastening? Are Pneumatic guns checked for RPM(pressure spikes etc.) during PM? ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.23.8","Are there any fasteners laying on the floor/work area?","Visually inspect area.                           Review JES for house keeping.             Review PFMEA. Is the \"dropped-parts\" policy in effect?",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.23.9","Are Impact tools being used? If so Why?","Impact tools are strictly prohibited from being used in any torque process. Please pay special attention to eliminating this process if found.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.23.10","Is there back-up fastening process in case the main process fails? Does this back-up process meet the volume requirements? Is that back-up process documented with standardized procedures? ","Check JES instructions.                      Review check sheets.                         Review PCP.                                      Review P/M log for inspections.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.23.11","Is there a Part/Torque traceability process in place? How long is the Torque data retained?","Verify marking / identification is present. Verify JES instructions.  Check a random sample and verify against process.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*",{"$f":"IF(AND(AB9=\"*\",AB10=\"*\",AB11=\"*\",AB12=\"*\",AB13=\"*\",AB14=\"*\",AB15=\"*\",AB16=\"*\",AB17=\"*\",AB19=\"*\"),\"*\",MIN(AB9:AB19))","v":"*"}]

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["Date: ",{"$f":"'Cover Sheet'!E5","v":0},null,null,null,null,null,null,null,null,null,null,"R",{"$f":"COUNTIF($J$11:$L$11,\"R\")","v":0},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$18:$L$26,\"R\")","v":0},{"$f":"COUNTIF($J$32:$L$41,\"R\")","v":0},{"$f":"COUNTIF($J$45:$L$51,\"R\")","v":0}]
["Supplier Name:                                                                                                               ",{"$f":"'Cover Sheet'!E3","v":0},null,null,null,null,null,null,null,"G","OK",null,"Y",{"$f":"COUNTIF($J$11:$L$11,\"Y\")","v":0},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$18:$L$26,\"Y\")","v":0},{"$f":"COUNTIF($J$32:$L$41,\"Y\")","v":0},{"$f":"COUNTIF($J$45:$L$51,\"Y\")","v":0}]
["Parts Evaluated:                                                                                                              ",{"$f":"CONCATENATE('Cover Sheet'!E47,'Cover Sheet'!E48,'Cover Sheet'!E49,'Cover Sheet'!E50,'Cover Sheet'!E51)","v":""},null,null,null,null,null,null,null,"Y","C/A REQUIRED",null,"N/A",{"$f":"COUNTIF($J$11:$L$11,\"N/A\")","v":0},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$18:$L$26,\"N/A\")","v":0},{"$f":"COUNTIF($J$32:$L$41,\"N/A\")","v":0},{"$f":"COUNTIF($J$45:$L$51,\"N/A\")","v":0}]
["Program",{"$f":"'Cover Sheet'!E2","v":0},null,null,null,null,null,null,null,"R","Unacceptable",null,null,{"$f":"COUNTA(B9:B11)","v":3},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},null,{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(B13:B15)","v":2},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(B16:B24)","v":2},{"$f":"COUNTA(B30:B39)","v":0},{"$f":"COUNTA(B43:B49)","v":0}]
[]
[null,"Warehouse Audit",null,null,null,null,null,"When",null,"JUDGEMENT"]
[4.24,"Question","Verify ","Evidence","Temporary Corrective Action Plan","Permanent Corrective Action Plan","Responsible (Name)","Temp CA Date","Perm CA Date","(G/Y/R or N/A)"]
["Section 1: Operations"]
["4.24.1","Are barcode Readers available and accessible to operators?","Required.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(J9=\"G\",3,IF(J9=\"Y\",2,IF(J9=\"R\",1,\"*\")))","v":"*"}]
["4.24.2","Is the warehouse flow optimized based on customer demand (volume/requirement)?","Preferable.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.24.3","Is stock used in rotation (FIFO - First In First Out) in order to avoid the build up of older or outdated items?","Required. ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.24.4","Is there any upgrade on warehouse from last visit? Lighting, zone area,  reconfiguration….","If applicable.\nGoal: maximize the efficiency of distribution to customers",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.24.5","Is warehouse using ERP(Enterprise Resource Planning) software to manage inbound, outbound and internal goods?","Required. Warehouse is required to link Nexteer EDI on outbound requirements. Communication among suppliers, Nexteer and warehouse on goods is essential to maintain supply chain. ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["Section 2: Shipping"]
["4.24.6","Are  finished/outbound goods clearly identified and located at specific zone?","Required.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(J15=\"G\",3,IF(J15=\"Y\",2,IF(J15=\"R\",1,\"*\")))","v":"*"}]
["4.24.7","Are fast moving items accurately identified and conveniently located for efficient handling?","Required.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.24.8","Are damaged items promptly identified and appropriate action taken ","Damaged parts need to be adequately labeled and Promptly moved to a designated location.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*",{"$f":"IF(AND(AB9=\"*\",AB10=\"*\",AB11=\"*\",AB12=\"*\",AB13=\"*\",AB15=\"*\",AB16=\"*\",AB17=\"*\"),\"*\",MIN(AB9:AB17))","v":"*"}]

{"sheet":"Welding","index":28,"n_rows":40,"n_cols":29,"rows_kept":40,"cut":false,"hidden":false,"merged":[[8,9,8,11],[0,3,3,8],[1,10,1,11],[2,10,2,11],[3,10,3,11],[5,9,5,11],[6,9,6,11],[7,0,7,11],[5,2,5,6],[5,7,5,8],[9,9,9,11],[10,9,10,11],[11,9,11,11],[12,9,12,11],[17,0,17,11],[19,9,19,11],[20,9,20,11],[13,9,13,11],[14,9,14,11],[16,9,16,11],[15,9,15,11],[18,9,18,11],[21,9,21,11],[22,9,22,11],[23,9,23,11],[24,9,24,11],[26,9,26,11],[36,9,36,11],[37,9,37,11],[39,9,39,11],[25,0,25,11],[31,0,31,11],[38,0,38,11],[27,9,27,11],[28,9,28,11],[29,9,29,11],[30,9,30,11],[32,9,32,11],[33,9,33,11],[34,9,34,11],[35,9,35,11]]}
["Date: ",{"$f":"'Cover Sheet'!E5","v":0},null,null,null,null,null,null,null,null,null,null,"R",{"$f":"COUNTIF($J$11:$L$11,\"R\")","v":0},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"R\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$22:$L$31,\"R\")","v":0},{"$f":"COUNTIF($J$38:$L$48,\"R\")","v":0},{"$f":"COUNTIF($J$52:$L$58,\"R\")","v":0}]
["Supplier Name:                                                                                                               ",{"$f":"'Cover Sheet'!E3","v":0},null,null,null,null,null,null,null,"G","OK",null,"Y",{"$f":"COUNTIF($J$11:$L$11,\"Y\")","v":0},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"Y\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$22:$L$31,\"Y\")","v":0},{"$f":"COUNTIF($J$38:$L$48,\"Y\")","v":0},{"$f":"COUNTIF($J$52:$L$58,\"Y\")","v":0}]
["Parts Evaluated:                                                                                                              ",{"$f":"CONCATENATE('Cover Sheet'!E47,'Cover Sheet'!E48,'Cover Sheet'!E49,'Cover Sheet'!E50,'Cover Sheet'!E51)","v":""},null,null,null,null,null,null,null,"Y","C/A REQUIRED",null,"N/A",{"$f":"COUNTIF($J$11:$L$11,\"N/A\")","v":0},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},null,{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF(#REF!,\"N/A\")","v":{"$error":"#REF!"}},{"$f":"COUNTIF($J$22:$L$31,\"N/A\")","v":0},{"$f":"COUNTIF($J$38:$L$48,\"N/A\")","v":0},{"$f":"COUNTIF($J$52:$L$58,\"N/A\")","v":0}]
["Program",{"$f":"'Cover Sheet'!E2","v":0},null,null,null,null,null,null,null,"R","Unacceptable",null,null,{"$f":"COUNTA(B9:B11)","v":3},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},null,{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(B13:B19)","v":6},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(#REF!)","v":1},{"$f":"COUNTA(B20:B29)","v":9},{"$f":"COUNTA(B36:B46)","v":4},{"$f":"COUNTA(B50:B56)","v":0}]
[]
[null,"Welding",null,null,null,null,null,"When",null,"JUDGEMENT"]
[4.25,"Question","Verify ","Evidence","Temporary Corrective Action Plan","Permanent Corrective Action Plan","Responsible (Name)","Temp CA Date","Perm CA Date","(G/Y/R or N/A)"]
["Section 1: Operations"]
["4.25.1","How were the welding parameters optimized?","Look for DOE.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(J9=\"G\",3,IF(J9=\"Y\",2,IF(J9=\"R\",1,\"*\")))","v":"*"}]
["4.25.2","What is the welding transfer method being used? (Pulse, Short Arc, Spray, Cold Metal transfer, etc)","PCP should have process listed",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.25.3","What weld wire classification and wire size is being used? ","PCP should have info listed",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.25.4","How is the welding being controlled ? (robot speed, feed-rate of wire, amperage, etc.)","Look for external weld monitor.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.25.5","Are all components of your weld system (power sources, robot, wire-feeder, gas-flow etc.) calibrated? If yes, how  is it done? Frequency?","Yes or No",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.25.6","Is there a Preventive Maintenance (PM) plan on the Robots and Welding System (Power Source, Feeder, Welding Torch, Reamer Unit, grounding system,  etc) and is it followed?","Review all Documentation ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.25.7","Are there spare parts identified and currently in supply?","Suggested for long lead time items only ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.25.8","What is the frequency of changing the liners for the wire?(liner wear)","Look for log sheet.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.25.9","Check weld wire feed delivery system ","Verify components and feed drive roll tensioner setting .  Feed and measure a timed wire segment, or read calibrated independent wire driven tachometer",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["Section 2: Quality System Audit"]
["4.25.10","Are sample size and check frequency for each weld operations reasonable?","The approved weld verification frequencies are based on weld counts, locations and risk",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(J19=\"G\",3,IF(J19=\"Y\",2,IF(J19=\"R\",1,\"*\")))","v":"*"}]
["4.25.11","Is there a detailed cross-sectioning procedure available?","Standard cross-sectioning procedures should be posted in weld lab and submitted in plan",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.25.12","Is there evidence that the cross-sectioning procedure is followed?","Samples or digital images should be available for review during the audit ",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.25.13","Are the measuring devices for the cross-sectioning calibrated?","Calibration records for all measurement devices should be tracked and available",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.25.14","Are operators trained specifically for the welding operation.","Look for training matrix content.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.25.15","Are destructive tests performed at a set frequency?","Look for log sheet.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.25.16","Are Master Parts available at the line side for operator to review ","Look for master parts board/photos.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["Section 3: Shielding Gas Audit"]
["4.25.17","What is the Shielding Gas mixture rate (e.g.: 90/10 % of  Ar/Co2)","Review documentation",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(J27=\"G\",3,IF(J27=\"Y\",2,IF(J27=\"R\",1,\"*\")))","v":"*"}]
["4.25.18","How is your shielding gas mixed?","In house via gas mixer or bottled gas from local Supply house",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.25.19","How is the pressure of the shielding gas monitored? Alarm when pressure drops below a certain threshold?","Review documentation",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.25.20","Who is in control of the shielding gas mixer?","Is it a Maint Tech, a Weld Tech or a Welding Eng or other Eng",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.25.21","Are there checks to validate shielding gas settings and if so when and by whom?","Review documentation",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["Section 4: Error-Proofing Audit"]
["4.25.22","Verify welding torch and mounting brackets are tight and in correct position.","Validated via a TCP check program was /  created and validated",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.25.23","How are the robots TCP (Tool Center Point) maintained and is there a PM for the robots  TCP","Min once a Month",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.25.24","If a robotic crash occurs, how is the recovery handled? Is a TCP verification done prior to welding next part?","Review documentation",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.25.25","How is the position of the welding fixture(s) verified?","Look for procedure and error proofing.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.25.26","What is the frequency of cleaning of the gas nozzle?","Look for documentation.",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["4.25.27","What is the frequency of change of the weld tip? Is it being done per the prescribed frequency?","Review documentation",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*"]
["Section 5: Safety Welds and Equipment"]
["4.25.28","Are all safety devices operating properly and checked daily?","Mechanical or electrical devices should be tested prior to starting the production weld cell",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"*",{"$f":"IF(AND(AB9=\"*\",AB10=\"*\",AB11=\"*\",AB12=\"*\",AB13=\"*\",AB14=\"*\",AB15=\"*\",AB16=\"*\",AB17=\"*\",AB19=\"*\",AB20=\"*\",AB21=\"*\",AB22=\"*\",AB23=\"*\",AB24=\"*\",AB25=\"*\",AB27=\"*\",AB28=\"*\",AB29=\"*\",AB30=\"*\",AB31=\"*\",AB33=\"*\",AB34=\"*\",AB35=\"*\",AB36=\"*\",AB37=\"*\",AB38=\"*\",AB40=\"*\"),\"*\",MIN(AB9:AB40))","v":"*"}]