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{"sheet":"Form Use Instructions","index":0,"n_rows":13,"n_cols":1,"rows_kept":13,"cut":false,"hidden":false,"merged":[]}
["MCA Form Use Instructions"]
["Supplier Tasks"]
["1. Complete all peach colored cells located on the Cover, Recommendation Sheet tab."]
["2. Complete all questions on MCA Questions Tab."]
["3. Complete any Process Specific Audits required by the Nexteer AQE. Note: These tabs should be visible when the MCA Excel Document is received by the supplier.  If not available, please contact your Nexteer AQE"]
[]
["Nexteer AQE Tasks"]
["1. Indicate on MCA Summary tab any required Process Specific Audits by selecting Yes in the dropdown next to the Process Specific Audit. Information in light blue at the top of this page should also be populated at this time."]
["2. Send to Supplier for initial completion of the MCA questions and Process Specific Audits as detailed in the Supplier Tasks listed above."]
["3. Review Supplier responses and validate Supplier Evidence, noting any observations made to support the score indicated."]
["4. Enter MCA Score into Intelex Supplier 360 MCA Application (NOTE: suppliers are unable to complete this task)"]
["Red Score:\n-  Red  results require immediate actions such as: notifying appropriate Nexteer personnel, containment, short term corrective actions to protect nonconforming products from being manufactured or shipped.  \n-  The supplier's management should be made aware of serious concerns to obtain their commitment and priority of additional actions, resources.    \n-  SPDP tools, Controlled Shipping, New Business Hold may be necessary. \n-  Nexteer AQE may need to ask for additional assistance from other functional competencies. \n-  Nexteer AQE may recommend having the supplier initiate Step Down Charts to communicate over all commitment and tracking improvements.  If not already, may recommend for TFS process."]
["Follow-Up Assessments:\nFollow-up on site assessments are conducted according to the circumstances and need that is identified by Nexteer leadership.  If a follow-up assessment is conducted, questions that were originally Y or R may change to a higher score based on actions implemented.  The original assessment must be saved and uploaded to the Intelex Supplier 360 MCA Application.  If a follow-up is conducted, a separate updated assessment should also be saved and uploaded to the Intelex Supplier 360 MCA Application.  This would provide a separate initial and follow-up evaluation. "]

{"sheet":"Cover, Recommendation Sheet","index":1,"n_rows":63,"n_cols":10,"rows_kept":63,"cut":false,"hidden":false,"merged":[[0,0,0,11],[2,0,2,11],[8,6,8,7],[8,0,8,4],[3,2,3,9],[4,2,4,9],[5,2,5,6],[6,2,6,5],[9,1,9,4],[9,6,9,7],[5,7,5,8],[3,0,3,1],[4,0,4,1],[5,0,5,1],[6,0,6,1],[8,8,8,10],[9,8,9,10],[21,7,21,9],[22,7,22,9],[23,7,23,9],[24,7,24,9],[25,7,25,9],[14,1,14,4],[10,6,10,7],[11,1,11,4],[11,6,11,7],[12,6,12,7],[13,6,13,7],[10,1,10,4],[26,7,26,9],[24,1,24,5],[25,1,25,5],[26,1,26,5],[35,3,35,9],[29,0,29,2],[37,5,37,6],[38,5,38,6],[38,2,38,4],[36,1,36,4],[36,5,36,6],[34,1,34,4],[29,3,29,10],[32,1,32,4],[32,6,32,8],[10,8,10,10],[11,8,11,10],[12,8,12,10],[13,8,13,10],[14,8,14,10],[15,8,15,10],[43,5,43,6],[43,2,43,4],[44,5,44,6],[44,2,44,4],[18,6,18,8],[18,9,18,10],[18,1,18,5],[23,1,23,5],[12,1,12,4],[13,1,13,4],[14,6,14,7],[15,6,15,7],[15,1,15,4],[20,0,20,3],[39,5,39,6],[39,2,39,4],[21,1,21,5],[22,1,22,5],[45,5,45,6],[45,2,45,4],[40,5,40,6],[40,2,40,4],[41,5,41,6],[41,2,41,4],[42,5,42,6],[42,2,42,4],[49,2,49,4],[50,5,50,6],[50,2,50,4],[51,5,51,6],[51,2,51,4],[46,5,46,6],[46,2,46,4],[47,5,47,6],[47,2,47,4],[48,5,48,6],[48,2,48,4],[61,5,61,6],[61,2,61,4],[62,5,62,6],[62,2,62,4],[36,7,36,9],[58,5,58,6],[58,2,58,4],[59,5,59,6],[59,2,59,4],[60,5,60,6],[60,2,60,4],[55,5,55,6],[55,2,55,4],[56,5,56,6],[56,2,56,4],[57,5,57,6],[57,2,57,4],[52,5,52,6],[52,2,52,4],[53,5,53,6],[53,2,53,4],[54,5,54,6],[54,2,54,4],[49,5,49,6]]}
["Global Supply Management Manufacturing Capability Assessment (MCA)"]
["Assessment Purpose and Objective:  "]
["The purpose of the MCA process is to evaluate whether a supplier location has the ability to successfully produce component parts that meet Nexteer Requirements.  The two part MCA consists of:\n     Part 1 - sections A through J of the questionnaire. This is used to evaluate the Systems in place at the location including Quality, \n                    Manufacturing, Material Control and Site Management Systems.  \n     Part 2 - the Process Specific Audits.  The Process Specific Audit tab must be completed for each process that is being considered for \n                    Nexteer Sourcing activity at the Assessment location.\nIdentified gaps in supplier capability as well as action plans to eliminate gaps should be documented in the assessment worksheets"]
["Supplier Name:"]
["Supplier Address:"]
["City, State, Country:",null,null,null,null,null,null,"Postal Code:"]
["Manufacturing DUNS#:"]
[]
["CURRENT CUSTOMERS",null,null,null,null,"       %    ","PPM Last Full Month",null,"PPM Last 6 months rolling"]
[null,"Nexteer (Current Business)"]
[]
[]
[]
[]
[null,"Other",null,null,null,{"$f":"100-SUM(F10:F14)","v":100}]
[null," Total PPM All Customers"]
[]
[]
["Lead Assessor: ",null,null,null,null,null,"Assessment Date:"]
[]
["Nexteer Automotive Participants:",null,null,null,null,null,"Job Title:"]
[]
[]
[]
[]
[]
[]
[]
[]
["Comments related to focus of  MCA:\n(e.g. full assessment, a particular line/cell or process) "]
[]
["Score:"]
[null,"Business Assessment Results:",null,null,null,{"$f":"IF(J33=\"\",\"\",IF(J33>0.895,\"GREEN\",IF(J33>0.665,\"YELLOW\",\"RED\")))","v":""},"Over All Percent:",null,null,{"$f":"IF('MCA Summary'!H56=\"\",\"\",'MCA Summary'!H56)","v":""}]
[]
[null,"Action Plan Required:",null,null,null,{"$f":"IF(AND(F33=\"GREEN\",F37=\"GREEN\"),\"NO\",\"YES\")","v":"YES"}]
[null,null,null,"A Yellow or Red MCA or Process Specific Audit, requires an Action Plan."]
[null,"Process Specific Audit(s) Results:",null,null,null,{"$f":"'MCA Summary'!J58","v":"NONE REQUIRED"},null,"Overall"]
[]
[null,null,"CQI-9 Heat Treat ",null,null,{"$f":"IF('MCA Summary'!I11=\"\",\"\",'MCA Summary'!I11)","v":""}]
[null,null,"CQI-11 Plating ",null,null,{"$f":"IF('MCA Summary'!I12=\"\",\"\",'MCA Summary'!I12)","v":""}]
[null,null,"CQI-12 Coating ",null,null,{"$f":"IF('MCA Summary'!I13=\"\",\"\",'MCA Summary'!I13)","v":""}]
[null,null,"CQI-15 Welding ",null,null,{"$f":"IF('MCA Summary'!I14=\"\",\"\",'MCA Summary'!I14)","v":""}]
[null,null,"CQI-17 Soldering ",null,null,{"$f":"IF('MCA Summary'!I15=\"\",\"\",'MCA Summary'!I15)","v":""}]
[null,null,"Aluminum Casting ",null,null,{"$f":"IF('MCA Summary'!I16=\"\",\"\",'MCA Summary'!I16)","v":""}]
[null,null,"Assembly ",null,null,{"$f":"IF('MCA Summary'!I17=\"\",\"\",'MCA Summary'!I17)","v":""}]
[null,null,"Balancer ",null,null,{"$f":"IF('MCA Summary'!I18=\"\",\"\",'MCA Summary'!I18)","v":""}]
[null,null,"Blow Molding ",null,null,{"$f":"IF('MCA Summary'!I19=\"\",\"\",'MCA Summary'!I19)","v":""}]
[null,null,"Contamination Control ",null,null,{"$f":"IF('MCA Summary'!I20=\"\",\"\",'MCA Summary'!I20)","v":""}]
[null,null,"Ductile Iron Casting ",null,null,{"$f":"IF('MCA Summary'!I21=\"\",\"\",'MCA Summary'!I21)","v":""}]
[null,null,"Electrical Product ",null,null,{"$f":"IF('MCA Summary'!I22=\"\",\"\",'MCA Summary'!I22)","v":""}]
[null,null,"ESD Protection ",null,null,{"$f":"IF('MCA Summary'!I23=\"\",\"\",'MCA Summary'!I23)","v":""}]
[null,null,"Extrusion ",null,null,{"$f":"IF('MCA Summary'!I24=\"\",\"\",'MCA Summary'!I24)","v":""}]
[null,null,"Forgings ",null,null,{"$f":"IF('MCA Summary'!I25=\"\",\"\",'MCA Summary'!I25)","v":""}]
[null,null,"Grease Application ",null,null,{"$f":"IF('MCA Summary'!I26=\"\",\"\",'MCA Summary'!I26)","v":""}]
[null,null,"Injection Molding ",null,null,{"$f":"IF('MCA Summary'!I27=\"\",\"\",'MCA Summary'!I27)","v":""}]
[null,null,"Machining ",null,null,{"$f":"IF('MCA Summary'!I28=\"\",\"\",'MCA Summary'!I28)","v":""}]
[null,null,"Painting ",null,null,{"$f":"IF('MCA Summary'!I29=\"\",\"\",'MCA Summary'!I29)","v":""}]
[null,null,"Powdered Metal ",null,null,{"$f":"IF('MCA Summary'!I30=\"\",\"\",'MCA Summary'!I30)","v":""}]
[null,null,"Rubber Bonding ",null,null,{"$f":"IF('MCA Summary'!I31=\"\",\"\",'MCA Summary'!I31)","v":""}]
[null,null,"Stamping ",null,null,{"$f":"IF('MCA Summary'!I32=\"\",\"\",'MCA Summary'!I32)","v":""}]
[null,null,"Steel Mill ",null,null,{"$f":"IF('MCA Summary'!I33=\"\",\"\",'MCA Summary'!I33)","v":""}]
[null,null,"Threading Tapping ",null,null,{"$f":"IF('MCA Summary'!I34=\"\",\"\",'MCA Summary'!I34)","v":""}]
[null,null,"Torque Control ",null,null,{"$f":"IF('MCA Summary'!I35=\"\",\"\",'MCA Summary'!I35)","v":""}]

{"sheet":"Supplier Profile","index":2,"n_rows":74,"n_cols":7,"rows_kept":74,"cut":false,"hidden":true,"merged":[[73,0,73,1],[71,2,71,4],[64,2,64,3],[65,2,65,3],[66,2,66,3],[67,2,67,3],[5,1,5,5],[6,1,6,5],[10,2,11,3],[12,2,12,3],[13,2,13,3],[36,2,36,3],[14,2,14,3],[15,2,15,3],[16,2,16,3],[17,2,17,3],[18,2,18,3],[53,3,53,5],[19,2,19,3],[62,2,62,3],[63,2,63,3],[41,0,41,1],[43,0,43,2],[45,0,47,1],[56,0,58,1],[61,2,61,3],[45,2,47,5],[33,0,33,1],[35,0,35,1],[38,0,38,1],[27,0,27,1],[29,0,29,1],[31,0,31,1],[56,2,58,5],[24,0,24,1],[70,4,70,5],[72,0,72,5],[7,1,7,3],[68,2,68,3],[69,2,69,3],[61,4,61,5],[62,4,62,5],[63,4,63,5],[64,4,64,5],[65,4,65,5],[66,4,66,5],[67,4,67,5],[68,4,68,5],[69,4,69,5]]}
[" ",null,"Manufacturing Capability Assessment"]
["SUPPLIER PROFILE "]
[]
["Date:","dd-mmm-yyyy"]
[]
["Supplier Name:"]
["Supplier Address:"]
["City, State, Country:",null,null,null,"Postal Code:"]
["Manufacturing DUNS#:"]
[]
[null,null,"PHONE NO.",null,"TIME IN","YEARS","Is this valuable to keep on the form?"]
["TITLE","NAME",null,null,"POSITION","AT COMPANY"]
["CEO/President"]
["Quality Control Manager"]
["Plant Manager"]
["Production Control"]
["Process Engineer"]
["Product Engineer"]
["Sales"]
["Other"]
[]
["1. Are you ISO9001:2000 Certified?",null,null,"If Yes, update Intelex Supplier 360."]
["If No, do you plan to become certified?",null,null,"When? (enter date)",null,"dd-mmm-yyyy"]
[]
["2. Are you ISO/TS16949:2002 Certified?",null,null,"If Yes, update Intelex Supplier 360.",null,null,"     "]
["If No, do you plan to become certified?",null,null,"When? (enter date)",null,"dd-mmm-yyyy"]
[]
["3. Facility Size(Sq. Feet or Meters)             Manufacturing",null,null,null,"Other "," "]
[]
["4. How many employees ?                          Management",null,null,null,"Hourly"," "]
[]
["5. Average number of working years?           Management",null,null,null,"Hourly"," "]
[]
["6. Percent Employee turnover?                   Management",null,null,null,"Hourly"," "]
[]
["7. Union/Contract Representation?"]
["If yes, provide the name of the Union?",null,null,null,"Exp. Date:"]
[]
["8. Your current plant utilization?"]
["% Impact of Nexteer quoted business on your plant?",null,null," "]
[]
["9.  How many shifts/day does your plant normally work?",null,null,null,"Days / week?"," "]
[]
["10.How long have you been in the business you are quoting on?",null,null," "]
[]
["11.What type of products do you manufacture?"]
[]
[]
[]
["12. Do you currently manufacture parts for the auto industry?"]
[]
["13. What are the typical tolerances(print spec tightness) with which you work?",null,null,null," "]
[]
["14. What are the typical materials you utilize?",null,null," "]
[]
["15. Do you purchase from an overseas supplier?",null,null,null," "]
[" If yes, list manufacturer/location"]
[]
[]
[]
[]
["16. CURRENT CUSTOMERS","       %    ","PPM Current Month",null,"PPM YTD"]
["Nexteer (Current Business)"]
[]
[]
[]
[]
[]
[null,null,null,null," "]
["Other",{"$f":"100-SUM(B63:B69)","v":100}]
[" Total PPM All Customers"]
[]
["NOTE:  -  % = PERCENT OF TOTAL VOLUME    PPM = (RETURN + SCRAPPED + SORTS + REWORKS) X 1,000,000 / RECEIPTS"]
["17. Standard Lead-time to PPAP parts in weeks?",null," "]

{"sheet":"Validations","index":3,"n_rows":30,"n_cols":9,"rows_kept":30,"cut":false,"hidden":true,"merged":[]}
["YES",null,"G - OK",null,"Pass"]
["NO",null,"Y - CA Required",null,"Fail"]
[null,null,"R - Unacceptable",null,"N/A - Not Applicable"]
[null,null,"N/A - Not Applicable"]
[]
[]
["Open to the atmosphere",null,null,"Walking beam",null,"Jet Type Spray",null,null,"Slide gate"]
["Enclosed by submerged shroud",null,null,"Pusher",null,"Mist Type Spray",null,null,"Stopper rod"]
["Pollard type gas curtain shroud",null,null,"Hot skids",null,"Combination of jet and mist spray",null,null,"Rotary slide"]
["Flexible shroud (Bellows Type)",null,null,null,null,"Water cooled perforated metal plates",null,null,"Metered nozzle"]
["Liquid Gas shround",null,null,null,null,"Other (please specify)",null,null,"Other (please specify)"]
["Other (please specify)",null,null,"Front"]
[null,null,null,"Back",null,"Powder",null,null,"Synthetic Slag (please indicate V ratio (lime/silica)"]
["Slide gate",null,null,"None",null,"Oil",null,null,"Insulating powder"]
["Stopper rod",null,null,null,null,"Automatically Fed",null,null,"Other (please specify)"]
["Rotary slide",null,null,"Visual",null,"Fed by hand"]
["Metered nozzle",null,null,"Magnaglow"]
["Throttled",null,null,"Eddy Current",null,"Ultrasonic Depth Measurement",null,null,"Delta Shape"]
["Other (please specify)",null,null,"Ultrasonic",null,"Electromagnetic Level Indicator",null,null,"\"T\" Shape"]
[null,null,null,"Thermal Imaging",null,"Weight",null,null,"\"U\" Shape"]
["Partial",null,"Hot Shear","Hot Eddy Current",null,"Visual",null,null,"\"V\" Shape"]
["Total",null,"Cold Shear",null,null,"Other (please specify)"]
["Static",null,"Saw Cut"]
["Dynamic",null,null,null,null,"Ceramic Fiber Gasket",null,null,"Bottom"]
[null,null,null,null,null,"Argon Injection",null,null,"Side"]
["Fast Tilt Furnace",null,"Chiping","Machined",null,"Argon Gas Ring",null,null,"Other (please specify)"]
["EBT",null,"Grinding","Cast"]
["Submerged Tap",null,"Scarfing","Rolled",null,null,null,null,"BOF"]
["Other (please specify)",null,"Other (please specify)","Forged",null,null,null,null,"Electric Arc Furnace"]
[null,null,null,null,null,null,null,null,"Other (please specify)"]

{"sheet":"MCA Questions","index":4,"n_rows":76,"n_cols":11,"rows_kept":76,"cut":false,"hidden":false,"merged":[[0,0,0,10]]}
["Question Sheet & Score Field:\nFill in a score and any comments for each applicable question.  Not all questions have to be used or have scores filled in.  For your convenience, a \"*\" has been filled in each input cell,  that turns the cell a light blue/gray until evaluated. Since something has to be in the cell for the formula to work correctly, pre-populating prevents the SQE from having to fill it in when questions are omitted.  The R,Y,G cell (for a question not asked) with \"*\" will remain black, but the overall summary will be accurate based on the number of questions that are asked.   A score cell can not be left blank, something must be in the cell for the formula to work, so it is pre-populated with an \"*\".    If you accidentally put a score in the field, copy and paste the \"*\" from another field. The \"*\" from the detail sheet carries over to the summary sheet and leaves a small character in the status cell.   When you fill in the score for the questions, the summary sheet is updated automatically for that question. Use correct scoring of 1 to 3 for each question.  If a value outside of 1 to 3 is entered,  the RYG cell will remain black and the Score cell will remain blue/gray. "]
["A.","Site Quality System"]
[null,"QUESTION","Suggested Evidence for Compliance Verification (number listed  with  evidence item doesn't indicate importance ranking)","Score            1-3,                 * = N/A","G/Y/R","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date"]
[1,"Fast Response to Issues: Has management established an effective process to daily report customer or internal issues, containment method, and to monitor corrective action status, implementation and validation? Does the process also address notifying and protecting the customer if suspect or non-conforming material was shipped, including reaction to process error proofing failures. ","1. Established area, time, attendees, content for mtg. (goal to protect the customer) WI's., issue tracking sheets  2. Agenda items should include: Customer issues, FTQ issues, dock audit defects, PPM Tracking, EP failures, etc.  3.  Examples of process in practice, including immediate containment taken. 4. Suspect material treated as non-conforming   5. Nexteer's requirements for Containment/CS are adhered to, and process for release of material is followed. 6. EP check verification records and reaction plans when found to not be working properly","*",{"$f":"IF(D4=1,\"R\",IF(D4=2,\"Y\",\"G\"))","v":"G"}]
[2,"Overall FTQ Process:  Is there an effective FTQ measurement and reaction process, including: Critical parameters in the PCP being tracked and monitored as part of FTQ? Is nominal defined? Is there a  documented process for defining the appropriate actions for parts that fail end of line final tests? Is there evidence that a pareto exists and that the top 3-5 FTQ issues are tracked and root cause/corrective actions are taken? ","1. Documented  process exists, use of PPM instead of percentage, critical parameters included.  2. Operators kept adequately informed concerning the number, types of defects  scrapped or reworked? 3. Operators aware of customer returns to increase ID & reaction to those type of FTQ defects? 4. Process for handling end of line test failures.  5. Posting of top issues and actions, discussed in meetings. ","*","G"]
[3,"FTQ Alarm Limits:  Are appropriate alarm limits established and adjusted for FTQ, and is there a reaction plan/process in place and utilized? Do supplier employees understand what the data is telling them about the process? ","1.  FTQ Charting with Alarm limits calculated correctly.  2. FTQ results compared to PFMEA/CP, part prints compared to alarm limits to ensure capability to deliver reqmts, reaction plan evidence.  3. Past alarm charts  4. Alarm reset appropriately due to results of actions taken","*","G"," "]
[4,"FTQ Data Recording: Are FTQ defects recorded and captured at each stage of the process, not just at end of line final test? Are significant process events recorded, on the control charts, and evidence of the timely action taken and validation of the effectiveness? Is historical data available to show steady state performance on critical parameters?","1. FTQ process captures and reacts to defects through out the process, not just at final test.  2. For process variation that exceeds control limits, or shift to the edge of the limits suddenly and continues that path, are there notes for cause and correction?   3.  Increased inspection frequency/change method appropriately when non-conformances occur?   4. Defines when to stop (alarm limit) line  due to # of defects overall or category? ","*","G"]
[5,"FTQ Defect Timely Review & Action: Does leadership review rejects before product is released to prevent identified non-conformances that could have escaped/past process controls, from being shipped to the customer?","1. Procedure or work instruction that defines this requirement. 2. Customer returns that were also significant FTQ rejects","*","G"]
[6,"Correlation and Content of Quality Documents:  Do the PFD, PFMEA, Control Plan and WI's correlate, and do they incorporate all internal receiving to shipping processes? (including hidden factories such as rework, other processing outside the normal flow & labeling).  The overall process document can be a collection of quality documents for a particular area (i.e. receiving, shipping, assembly, etc.) for both material movement and mfg process","1.  PFMEA, PCP, PFD comparison, information is transferred correctly and completely from one document to the other.  2. Walk the process(es), then go back and verify  that the PFD is comprehensive, detailed  & identifies every possible path a part can take through the anticipated manufacturing process.  3. PFMEA content and actual process steps/controls, including outside the main line or the facility.  4. Controls are documented in WI's.  5. Process controls include both qualitative and quantitative parameters?  Review  DFMEA if available.       ","*","G"]
[7,"PFMEA Rankings/RPN: Are High RPN & Severity ranking potential failure modes, as identified in PFMEA, (accurately assigned utilizing Nexteer's rating system, unless AIAG/other customer method approved by Nexteer SQ), addressed in a RPN Risk Reduction plan, through error-proofing and documented in control plan? ","1. Comparison of high RPN to control plan and EP.  2. Compare rating used to Nexteer rating system for Severity, Occurrence and Detection. 3. Was the severity of the failure appropriately called out on the PFMEA. Is the proper detection or control in place based upon the level of severity, occurrence? 4. Critical characteristics identified ","*","G"]
["B.","Manufacturing Quality System"]
[null,"QUESTION","Suggested Evidence for Compliance Verification (number listed  with  evidence item doesn't indicate importance ranking)","Score            1-3,                 * = N/A","G/Y/R","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date"]
[1,"Work Instruction Completeness & Adherence: Are standard WI's developed and audited by a multi-functional team? Followed, clear & realistic for job, posted, visual aid controls available and standard work continuously reviewed for improvement on process performance. Do they include information concerning defect detection, reaction and feedback to the process, including EP set up failures?  \n","1.  Operator WI's posted, clear, accurate/detailed enough, audited and reviewed for continuous improvement.  2. WI audit results.  3. Necessary visual aids at work station.  4. WI's Include the following critical items:  a) Start/Stop, (who is authorized?)  b) Run, c) Controls/Gaging - Checks for ‘critical', KPC/KCC's for product & process, required frequency, & date/ time of checks) d) Successive checks required, e) What to do with partial shipment built part quantities, f) All set-up/changeover conditions, g) A guide for tracing from the last bad part to the first good part, h) What to do when process goes in and out of control, i) Frequency and method for verifying Error Proofing, including after PM of equipment, j) How to identify a defect so that it is not passed to next station and provide feedback to prevent reoccurrence? (self-assurance at work station)","*",{"$f":"IF(D13=1,\"R\",IF(D13=2,\"Y\",\"G\"))","v":"G"}]
[2,"Operator Diagram and BOM: Each operation diagramed showing the operator's path, work order and cycle time? Bill of Material posted at each job area?  Is operation name and number keyed to PFD? ","1.  Diagram showing each element, order of element and operator's path. 2. Posting of PN's at each operation.","*","G"," "]
[3,"Layered Audits:  Does management ensure that a robust and effective Layered Audit process is in place and is verified to be working? Is error proofing verification and critical controls included in layered audits?","1. Performed by various layers of management at an appropriate defined schedule.  2. Findings documented and appropriate actions taken and verified in a timely manner.  3. Evidence that health, safety and critical quality issues found are addressed immediately.  4. Control plan checks and EP are included. 5. Issues that are found in one area are addressed in other appropriate areas. (Look Across)","*","G"]
[4,"Test/Verification Parts Procedure & Use: Are procedures clear and used correctly, concerning the use of test parts? Is there evidence that shows that Poke Yoke masters and boundary samples are working properly and used as they were intended and located at the place of work?","1. Operator understands & perform checks without problems. Evidence of compliance, including date/time of check- on all shifts. 2. Control & clear identification of test parts. 3. Evidence that Poke Yoke samples are regularly put through line to see if defect is detected properly, reverification of measurements of sample.  4. Set up type parts are calibrated/verified to ensure they are in the original approved state.","*","G"]
[5,"Boundary Sample Location/Storage:  Are the most current boundary samples for each part family produced and labeled (that includes customer sign-off and date), & do operators know where boundary samples are located and their purpose? Is a sample board or equivalent method in place to avoid mixing of boundary samples?","1. Agreed upon completed component boundary samples. 2. Presence of some type, and evidence of use, of sample board to store and prevent mixing of boundary samples.","*","G"," "]
[6,"Equipment Effectiveness: Are process equipment/machines currently & consistently running without trouble? Does supplier monitor OEE (overall equipment effectiveness/efficiency), and based on that, implement the appropriate proactive actions? Are people standing around waiting for process to start back up?","1.  Are machines running, are there logs of down time with reasons and actions?  2. Process & documentation for proactive monitoring of OEE for key & appropriate equipment and machines.  3. Records of downtime, planned, unplanned (goal is 0 unplanned & overall reduction in planned)  4. Changeover,  set up time acceptable, and improvement plan","*","G"]
[7,"Machine Control Management:  Are machine control characteristics tracked/controlled at each machine? Is Preventive Maintenance performed as documented?","1. Control Chart or out of control signal (Audible or Visual). 2. Tracking/adjustment documentation and authorization.  3. PM plan and records. PM should be reviewed and a documented action plan in place to address any backlog","*","G"]
[8,"Predictive Maintenance: Does supplier utilize predictive maintenance to continually improve the effectiveness of its preventive system?","1) Predictive maintenance  process, records and examples of how used for improvement..  ","*","G"]
[9,"Control of Non-Conforming/Suspect Material:  Is there an effective process in place to segregate and control suspect or non-conforming material to ensure rejects are not reintroduced into the normal process flow & shipped to the customer?  Is suspect material treated as non-conforming until verified? Is it promptly removed from production process once it is identified?","1. Visually – Conforming versus Non-Conforming  clearly distinguishable.  2. Separate Clearly Marked storage bin/area provided at appropriate locations throughout the process that clearly identifies any contents as SUSPECT or NON-Conforming.  3. Employees understand where the non-conforming areas are located, what parts should be placed there. WI's should detail this process  ","*","G"]
["C.","Gage Control"]
[null,"QUESTION","Suggested Evidence for Compliance Verification (number listed  with  evidence item doesn't indicate importance ranking)","Score            1-3,                 * = N/A","G/Y/R","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date"]
[1,"Calibration Control:  Is there a calibration control system for all measurement devices (including manual gages)? Are all gages utilized in production certified, calibrated, labeled with calibration status and at the correct Discrimination and Calibration level?","1.  Record of gage calibration, complete, current. (measurement standard, out of spec readings, & assessment/action, notification of customer if suspect/non-conforming  resulted)  2. Labels on all gages, date calibrated.  3. Calibration sticker, knowledge of person performing work including WI's available and being followed. (ref. AIAG MSA manual if necessary)","*",{"$f":"IF(D24=1,\"R\",IF(D24=2,\"Y\",\"G\"))","v":"G"}]
[2,"Attribute and Variable Gages: Are attribute & variable gages available and used when necessary/appropriate? Are results recorded and verified daily by off line inspection equipment? ( i.e. torque)","1. Record and frequency of critical characteristics and process variation checks. 2. Gages are in right area. 3. List of required gages and purpose, compared to what is there","*","G"]
[3,"Storage: Are all measuring and test equipment preserved/stored in such a way that the accuracy and effectiveness is maintained? ","1. Review of storage area, and documented procedure for handling and storage. 2. Records of performance checks","*","G"," "]
[4,"Gage Accuracy: Do gages used for variable data have adequate repeatability, reproducibility and discrimination (Gage R & R)?   ","1.  Gage R&R documentation and results/actions taken if necessary. ","*","G"," "]
[5,"Measurement System Analysis:  Is measurement system analyzed through time to determine if still appropriate, and actions taken when found not to be? Is this on a planned schedule based on historical data?","1. Documentation shows historical records of measuring results/actions taken if measurement system found to not be appropriate.  2. Knowledge of people involved.","*","G"]
[6,"Overall Effectiveness: How would you rate the overall accuracy and completeness of the process for calibration/inspection? Does measuring and test equipment include the following? (Type of equipment, Unique identification, Location, Frequency of checks, Check method, Acceptance criteria, CA's ?)","1.  Review of calibration inspection and measuring log completeness for all required tools and test equipment, and detail, as well as consideration of all of the above items in this section.  ","*","G"]
["D.  ","Change Management"]
[null,"QUESTION","Suggested Evidence for Compliance Verification (number listed  with  evidence item doesn't indicate importance ranking)","Score            1-3,                 * = N/A","G/Y/R","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date"]
[1,"Change Control Process: Does supplier understand Nexteer Change Control process/requirements and consequences for an unauthorized change?  Do they understand that the method for approval is through the Nexteer Intelex Supplier Suggestions and Change Request Application?  In addition, does the supplier properly update all appropriate quality documents in a timely manner once change is approved and implemented?","1. Supplier has copy of  Nexteer Change Control reqmts document or can access  on line. 2. Evidence change control is discussed in meetings. 3. Change doc compared to  current process/process control documents. 4. Any records of unauthorized changes. If not Nexteer supplier, is intent of reqmts fulfilled? ","*",{"$f":"IF(D32=1,\"R\",IF(D32=2,\"Y\",\"G\"))","v":"G"}]
[2,"PPAP Rev Level: Does the latest PPAP Rev Level approval match the latest Nexteer print release?","1. Rev level that Nexteer recognizes as the latest versus what rev level that supplier is using","*",{"$f":"IF(D33=1,\"R\",IF(D33=2,\"Y\",\"G\"))","v":"G"}]
[3,"Quality Documents Viewed as Living Documents:  Are PFMEA, PFD, Control Plan, WI's understood to be living documents & updated appropriately (including findings from FTQ and customer returns), and consistent with elements of APQP?                                                                                    "," 1. PCP is reviewed/updated as appropriate when any of the following occurs (product/process changes), a.  processes are found to be unstable or non-capable & corrective actions taken  b. Customer return CA's, inspection method, frequency, etc. is revised. 2. Last revision dates, compared to FTQ and customer return data/corrective actions/dates implemented.  3. Comparison of documents to actual process.  4. Document defining when quality documents must be updated. ","*",{"$f":"IF(D34=1,\"R\",IF(D34=2,\"Y\",\"G\"))","v":"G"}]
["E.   ","Logistics / Packaging and Material Control"]
[null,"QUESTION","Suggested Evidence for Compliance Verification (number listed  with  evidence item doesn't indicate importance ranking)","Score            1-3,                 * = N/A","G/Y/R","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date"]
[1,"Material Storage Control:  Are proper storage areas available/in use, to prevent damage or deterioration of product quality pending use in manufacturing or delivery to customer? Is there an effective method to control \"shelf life\" of material?","1. Humidity/temp. appropriate (part reqmts) compared to storage environment (including ESD), over stacking.  FM in packaging, appearance of packaging (damaged, wet, etc.).  2. Material shelf life reqmts, compliance, dates of material in storage/mfg lines","*",{"$f":"IF(D37=1,\"R\",IF(D37=2,\"Y\",\"G\"))","v":"G"}," "]
[2,"Incoming Certification/Verification:  Is there an adequate certification/verification of all incoming finished and raw material, including product revision level verification? A quality process in place for sampling and measuring incoming material if necessary?","1. Certification procedure/WI's, records of incoming part/certification checks.  2. Comparison of latest revision level with sample part that is in storage and waiting for the line. 3.  Equipment, environment, current drawings with dimensional data available/acceptable  4. Could ask supplier to verify using a sample part, review of documented traceability process","*","G"]
[3,"Material/Lot Traceability: Appropriate lot traceability/ID and placement of all material to identify and prevent mixing for incoming & storage, and  to ensure that the material is correct prior to delivery to the mfg. lines and prior to shipping to customer? Incoming material identification is traceable throughout the process, back to the incoming certifications information. (verify through a sample part)    ","1. Separation and staging for all material. 2. Each kind, type of matl handled separately, to prevent mixing different, but similar looking material? (especially for close proximity processes). 3. Communication process/method between production and incoming/shipping areas. 4. Includes incoming matl currently in containment, and ability to prioritize to process needs.  5. Matl being used on line is correct, was made correctly (correct recipe).  ","*","G"," "]
[4,"Inventory Control:  How is First In/First Out maintained at receiving and at each operation? Does inventory system optimize inventory turns over time and assure stock rotation? Production plan and process capability is understood to minimize/eliminate in-process inventory.","1.  Is FIFO controlled by Lot  #'s?  2. Part container dates at each operation show oldest material being used first. 3.  Inventory records, material on line date codes versus receiving staged area.  4. Minimum inventory, each process works to next process order needs (KANBAN)  ","*","G"]
[5,"Material Packaging/Containers: Does packaging appear to protect parts in storage and in transit to the customer?  If returnable containers are utilized, are they handled/maintained properly to prevent quality issues?  LABEL - does label meet all Nexteer requirements for content and scanning, etc...?","1.  Appearance of parts, pkg, susceptibility to damage & protection provided,  past defects.  2. Condition of returnable dunnage,  procedure for maintaining.  3. Evidence that the packaging/container label meets requirements and was approved by Nexteer.  (NA or region applicable, e.g. Europe) Container Labeling Requirements Standards","*","G"]
[6,"Material Storage/ID at Each Process: Are part storage areas at each appropriate value stream area labeled to show part numbers stored/used at that location? Are Min/Max qtys. displayed at each manufacturing operation area? Is there an effective lot ID and control process?","1.  Review of areas. 2. Label with part numbers at each storage location. 3. Min/Max inventory label at each operation's storage location. 4. Evidence of Lot ID and control process","*","G"]
["F","People"]
[null,"QUESTION","Suggested Evidence for Compliance Verification (number listed  with  evidence item doesn't indicate importance ranking)","Score            1-3,                 * = N/A","G/Y/R","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date"]
[1,"Overall Training: Does an strategic and effective training plan/process exist that includes good communication, training plan, career development and appropriate on the job training and follow up?                                                                                                                                                  ","1. Follows supplier's strategic plan. 2. Employees familiar with plan and its tie to the strategic plan. 3. Employee training records are maintained showing who is qualified to do a particular job.  4. Operator WI's signed and dated. 5. Addresses need for additional training for product/process changes/improvements, transfers, new hires, replacement operators, etc. seeks outside sources for training if necessary (i.e. for any of the MQF tools). 6. Training results are periodically evaluated for effectiveness. (tangible results)  ","*",{"$f":"IF(D45=1,\"R\",IF(D45=2,\"Y\",\"G\"))","v":"G"}," "]
[2,"Employee Motivation: Does an employee motivation process exist, and does it include promotion and recognition of quality, technology and cost improvements?","1. Documentation showing that this type of process exists that further supports the philosophy of meeting or exceeding customer expectations   2. Employees demonstrate a positive attitude and a concern for quality, cost ","*",{"$f":"IF(D46=1,\"R\",IF(D46=2,\"Y\",\"G\"))","v":"G"}]
[3,"Environmental & Lighting Controls: Do work areas have sufficient lighting and environmental controls such as temperature, humidity and venting for the type of process, to prevent errors/defects from occurring or from being detected? ","1. Can operators see to do their jobs properly?  2. Are the correct environmental controls in place based on part type? 3. Review part storage required method documented with actual storage. (i.e.  storage of electrical parts in CB rooms)  4. For appearance items,  are conditions correct for inspection?","*",{"$f":"IF(D47=1,\"R\",IF(D47=2,\"Y\",\"G\"))","v":"G"}," "]
["G.","Sustainability",null,null," "]
[null,"QUESTION","Suggested Evidence for Compliance Verification (number listed  with  evidence item doesn't indicate importance ranking)","Score          1-3,                 * = N/A","G/Y/R","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date"]
[1,"Overall Sustainability Concept: Does the supplier understand the concept of Sustainability? 2. Does the supplier manage/set targets/have an internal standard for the following sustainability related issues? Corruption and Bribary, Basic Human Rights, Freedom of Association, Child Labor, Forced or Compulsory Labor, Non-discrimination, Fair Working Conditions, Training and Development, Health and Safety in the Workplace, Environmental Protection, Sustainability in the Supply Chain","Sustainability statements in company Quality Manual, evidence of communication to employees, posters or signs in the plant, visual evidence employee protective equipment where necessary.","*",{"$f":"IF(D50=1,\"R\",IF(D50=2,\"Y\",\"G\"))","v":"G"}]
[2,"Supplier Legal Compliance: Is the supplier compliant with applicable legislation in the areas of bribary/corruption, money laundering, infringement of data protection, insider trading, conflicts of interest, anti-corruption activities, unethical contract tendering? 2. Has supplier been the subject of any relevant judgement or enforcement action in any of these areas?","Policy statements in business manuals, employee manuals, or quality manuals. Evidence of training or questionnaires related to employee understanding. Direct questioning of supplier to understand any legal actions that exist or are pending. ","*",{"$f":"IF(D51=1,\"R\",IF(D51=2,\"Y\",\"G\"))","v":"G"}]
[3,"Employment Compliance: 1. Does supplier employ child labor, forced, or bonded labor? 2. Does supplier comply with local legislation on human rights? 3. Does supplier comply with local legislation on working conditions (including contract of employment, working hours, etc.)?","Direct questioning to the supplier if they comply to the UN declaration of human rights, the international labor organization fundamental conventions, freedom to join/not join labor unions. Evidence of a standardized wage structure, and written rules regarding standard work hours and over-time hours. Evidence of procedures to prevent discrimination with regard to age, gender, race, religion, political affiliation, or sexual orientation (in accordance with any applicable laws or regulations). Evidence of procedures in place to prevent harassment and intimidation in the work environment. ","*",{"$f":"IF(D52=1,\"R\",IF(D52=2,\"Y\",\"G\"))","v":"G"}]
[4,"Health & Safety: 1. Does supplier has a Health and Safety Management System? 2. Does the supplier systematically assess risk and measure health and safety performance? 3. Is the health and safety policy extended to the sub-tiers?","Certification to OHSAS 18001, evidence of internal audits, posters, or evidence of communication on the health and safety policy, charts or graphs showing performance, evidence of communication to sub-tiers.","*",{"$f":"IF(D53=1,\"R\",IF(D53=2,\"Y\",\"G\"))","v":"G"}]
[5,"Environmental Management System: 1. Does the suplier have an environmental management system? 2. Does the supplier have an environmental policy statement and is it communicated to the employees?","Evidence of certification to ISO 14001. Visual observation of waste disposal, water consumption, and emmisions. Evidence of an environmental policy and the communication of such. Company has obtained and is in compliance with all required Environmental permits and licenses. On time/complete reporting of all required environmental reports. For US only - can check the US EPA's ECHO database (Enforcement & Compliance History Online) @ echo.epa.gov","*",{"$f":"IF(D54=1,\"R\",IF(D54=2,\"Y\",\"G\"))","v":"G"}]
["H.","Site Management"]
[null,"QUESTION","Suggested Evidence for Compliance Verification (number listed  with  evidence item doesn't indicate importance ranking)","Score            1-3,                 * = N/A","G/Y/R","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date"]
[1,"Quality Policy/Manual: Is Quality Policy/Manual evidence throughout the plant?  Do business objectives, strategic plans, business quality improvement goals and organizational structure, number of key job function personnel support each other and the Quality Policy?   ","1. Connectivity of plans and objectives. 2. Business performance translated into improvement goals. 3. Review of organizational chart for sufficient/key positions and resources. 4. Evidence that it supports NSR reqmts and goals/organizations support each other and the quality policy. ","*",{"$f":"IF(D57=1,\"R\",IF(D57=2,\"Y\",\"G\"))","v":"G"}]
[2,"Floor Presence & Communications: Is management frequently on the manufacturing floor(all shifts), participating in daily performance reviews? Is key manufacturing information, including FTQ, customer returns, current containments communicated, displayed, shared  with the entire organization, including operators?","1.  Daily review minutes/actions taken, an area showing FTQ performance, customer returns, responsible person, documented corrective actions taken.  2. Improvement goals and performance to customer.  3. Leadership ability to easily discuss and provide information on this practice.  ","*",{"$f":"IF(D58=1,\"R\",IF(D58=2,\"Y\",\"G\"))","v":"G"}," "]
[3,"Critical Processes:  Is there a standard approach for the plant management/leadership to perform daily visits  to the critical process areas to understand any issues that occurred during the past 24 hours to ensure proper actions are/were taken?","1. Critical processes and metrics that should be tracked identified 2)  A standard time established.  2. Top Issues identified  3. Leadership should also look for any issues that should have been included in Fast Response Process","*",{"$f":"IF(D59=1,\"R\",IF(D59=2,\"Y\",\"G\"))","v":"G"}]
[4,"Customer Communications: Does management have capability to communicate/understand necessary information, including data in customer specified language/format? Does mgt. ensure the confidentiality of customer products, projects and related information?","1. Common language ability.  2. Customer/supplier reqmts and capabilities. 3. Method for ensuring confidentiality","*",{"$f":"IF(D60=1,\"R\",IF(D60=2,\"Y\",\"G\"))","v":"G"}]
[5,"WPO - Overall Appearance & Compliance: Overall how well does the supplier maintain the workplace for the following? (Plant appearance and order is an indicator of how well the supplier will be able to produce \"Zero Defects\" parts.) 1. Only items that are part of the process in the work areas (Sort).  2. Area set in order with visual controls present (Set in Order).  3. Areas cleaned regularly (Shine). 3. Housekeeping identified in work standards (Standarized). 4. Mgt. understands the importance of audit housekeeping/workplace organization (Sustain).","1.  No excess equipment/tools or parts present during  WIP. 2. Floor markings and use of other visuals. 3. No evidence of any debris older than the last 24 hrs appears present in the work area. 4. Housekeeping tasks are defined in WI's. 5. Audit checklists/records of regular audits, mgt. review/walk around. 6. Segregation area for non-conforming clearly identified. Abnormal process conditions easily seen.  7. Plant is clean inside, work areas, aisles...etc. and outside as you drive up to entrance","*",{"$f":"IF(D61=1,\"R\",IF(D61=2,\"Y\",\"G\"))","v":"G"}]
["I.","Sub-Tier Process and Control"]
[null,"QUESTION","Suggested Evidence for Compliance Verification (number listed  with  evidence item doesn't indicate importance ranking)","Score            1-3,                 * = N/A","G/Y/R","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date"]
[1,"Overall Sub-Tier Management:  Does a formal and effective sub-tier supplier management process exist? Does process include sub-tier communications to validate compliance to Nexteer's process requirements, including such items as PPAP,  structured problem solving, and the process for selecting suppliers? ","1. Evidence of the process for validating new suppliers and addressing quality concerns. 2. Evidence of communications with suppliers & validation of reqmts.  3. Evidence of training workshops.  4. Any tiered suppliers that perform sub-processing, assessments of processes completed or verified.    (Most questions in this assessment would apply to sub-tier suppliers.) ","*",{"$f":"IF(D64=1,\"R\",IF(D64=2,\"Y\",\"G\"))","v":"G"}," "]
[2,"Sub-Tier Performance Data: Does supplier understand and maintain performance data of sub-tiers to understand and manage risk associated with incoming material? Is there an understanding and ranking of the most \"critical\"  suppliers, in terms of quality, delivery and sub-processing (i.e. heat treating)?","1. Sub-tier performance data.  2. Problem solving process validation through CA reports from sub-tiers  3. Evidence of containment actions taken based on performance. 4.  Listing of critical suppliers that will affect outgoing quality or have potential part availability issues.  ","*",{"$f":"IF(D65=1,\"R\",IF(D65=2,\"Y\",\"G\"))","v":"G"}," "]
[3,"Sub-Tier Material Lot Control: Is there a method to approve \"clean\" dates, (part/material change dates), for incoming sub-tier supplier material?","1.  Sub tier procedure covers this item.  2. Evidence of recent events when this has occurred and documentation from sub-tier detailing how change point is identified","*",{"$f":"IF(D66=1,\"R\",IF(D66=2,\"Y\",\"G\"))","v":"G"}," "]
["J.","Design Control"]
[null,"QUESTION","Suggested Evidence for Compliance Verification (number listed  with  evidence item doesn't indicate importance ranking)","Score            1-3,                 * = N/A","G/Y/R","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date"]
[1,"Resource/Facility Capability: Does the following capability exist, if not waived by the customer: Appropriate resources/facilities to use computer aided design, engineering and analysis. Technical leadership provided for subcontracted CAD/CAE work,  CAD/CAE capable of two way interface with customer systems?","1. Review of resources, responsibilities, skill set, workload and facilities/CAD/CAE systems suitability","*",{"$f":"IF(D69=1,\"R\",IF(D69=2,\"Y\",\"G\"))","v":"G"}]
[2,"Design Reviews: Records of formal documented design reviews by the appropriate functions conducted at applicable stages per the design plan and APQP? Are all customer requirements, including all stages and key events for the design of product and process adhered to?","1. Product design plan with appropriate documentation/evidence related to  reviews","*","G"]
[3,"Current Product Specifications:  Is a copy of all applicable specifications on hand and current?","1.  Review specs, and if current (SAE.ISO,etc)","*","G"]
[4,"Original Material Spec Deviation: Documentation verifying material they are buying is right, when a supplier is allowed to utilize a different sub-specification and buy material different than original spec?","1. Comparison to original spec vs. supplier specification, verification documentation/procedure, customer approval for sub-specs","*","G"," "]
[5,"Warranty Performance: If supplier had previous design responsibility for similar products, is there  warranty performance data available for these products that demonstrate process is capability?","1. Look for detailed component drawings. 2. Warranty data on previous supplier design responsible products if applicable","*","G"," "]
[6,"Validation Testing & \"Stack Up\": Is there capability to do validation testing that is required, and ability to do \"stack-up\" testing?  Is there evidence that they are able to achieve tolerances for similar products that they are quoting?  Does supplier review impact on form, fit and function?","1. Validation / test facilities  and certifications. 2. Testing involves mating / intersecting components, designed tolerances, to ensure multiple components at high & low end of tolerances still will fit/function as they should. (stack up of designed dimensional and electrical tolerances)   ","*","G"," "]
[7,"Multi-Functional Approach: Does supplier utilize a multi/functional approach to prepare for product realization including development/finalization and monitoring of special characteristics, FMEAs, and actions to reduce risk, and develop control plan?","1. Functions represented during design and development process. 2. Job descriptions for team members","*","G"," "]
[8,"Performance Testing Tracking: Is the performance testing (that considers and includes as appropriate - life, durability, reliability) tracked for timely completion and conformance?  ","1. Evidence of performance testing document and process. 2. Contents and status/date of current product performance testing plan","*","G"]

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["Date: ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!$J19),\"\",'Cover, Recommendation Sheet'!$J19)","v":""}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!C4),\"\",'Cover, Recommendation Sheet'!C4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F56)<>COUNT(A9:A56),\"R - Incomplete\",IF(OR(COUNTIF(F9:F56,\"Fail\")>0,COUNTIF(F9:F56,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F56,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["CQI-9 Heat Treat Process Specific Audit"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or \nPass/Fail)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective Action Plan Observations"]
[]
[1,"Has the supplier completed the CQI-9 self assessment?",null,"Review a copy of the latest CQI-9 Self Assessment","Pass: Supplier has evidence of a CQI-9 Heat treat Assessment"]
[]
[null,null,null,null,"Fail: No CQI-9 Heat Treat Assessment"]
[2,"Is there evidence that the supplier completes an annual self-assessment?",null,"Look for multiple years of CQI-9 Assessments.  Review Audit/Assessment schedule","Pass: Supplier has multiple CQI-9 Self Assessments available, or a Schedule for future assessments"]
[]
[null,null,null,null,"Fail: Supplier has no CQI-9 Self Assessment or has only one with no Audit Schdule"]
[3,"Has the supplier completed a Corrective Action Plan (CAP) for all \"Not Satisfactory\" findings?\nDoes the CAP identify the responsible person and the date for completion?\nIs there evidence that the CAP is a living document?",null,"Review the Corrective Active Plan Section of the CQI-9 Assessment","Green: CAP available for all Not Satifactory ratings with responsible persons, due dates and updates evident"]
[null,null,null,null,"Yellow: CAP available without responsible persons, due dates or updates"]
[null,null,null,null,"Red: No CAP available"]
[4,"Have all \"Needs Immediate Action\" findings been corrected?",null,"Verify All \"Needs Immediate Action\" items have been addressed","Pass: \"Needs Immediate Action\" findings all addressed with evidence"]
[]
[null,null,null,null,"Fail: Any \"Needs Immediate Action\" findings remain unaddressed"]
[5,"The supplier must complete the Job Audit section of CQI-9 for the process being audited.",null,null,"Pass: Job Audit Section Complete"]
[]
[null,null,null,null,"Fail: Job Audit Section Not Complete"]

{"sheet":"CQI-11 Plating Audit","index":6,"n_rows":23,"n_cols":13,"rows_kept":23,"cut":false,"hidden":true,"merged":[[20,12,22,12],[5,11,5,12],[6,12,7,12],[8,12,10,12],[11,12,13,12],[14,12,16,12],[17,12,19,12],[2,5,4,5],[6,0,7,0],[6,3,7,3],[6,4,7,4],[6,5,7,5],[6,1,7,2],[5,0,5,3],[8,0,10,0],[8,3,10,3],[8,5,10,5],[11,0,13,0],[11,3,13,3],[11,5,13,5],[8,1,10,2],[11,1,13,2],[20,0,22,0],[20,3,22,3],[20,5,22,5],[14,0,16,0],[14,3,16,3],[14,5,16,5],[17,0,19,0],[17,3,19,3],[17,5,19,5],[14,1,16,2],[17,1,19,2],[20,1,22,2],[20,6,22,6],[6,6,7,6],[8,6,10,6],[11,6,13,6],[14,6,16,6],[17,6,19,6],[6,7,7,7],[6,8,7,8],[6,9,7,9],[6,10,7,10],[6,11,7,11],[8,7,10,7],[8,8,10,8],[8,9,10,9],[8,10,10,10],[8,11,10,11],[11,7,13,7],[11,8,13,8],[11,9,13,9],[11,10,13,10],[11,11,13,11],[14,7,16,7],[14,8,16,8],[14,9,16,9],[14,10,16,10],[14,11,16,11],[17,7,19,7],[17,8,19,8],[17,9,19,9],[17,10,19,10],[17,11,19,11],[20,7,22,7],[20,8,22,8],[20,9,22,9],[20,10,22,10],[20,11,22,11],[0,0,0,1],[1,0,1,1],[2,0,2,1],[3,0,3,1],[0,2,0,3],[1,2,1,3],[2,2,2,3],[3,2,3,3]]}
["Date: ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!$J19),\"\",'Cover, Recommendation Sheet'!$J19)","v":""}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!C4),\"\",'Cover, Recommendation Sheet'!C4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F56)<>COUNT(A9:A56),\"R - Incomplete\",IF(OR(COUNTIF(F9:F56,\"Fail\")>0,COUNTIF(F9:F56,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F56,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["CQI-11 Plating Process Specific Audit"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or \nPass/Fail)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
[1,"Has the supplier completed the CQI-11 self assessment?",null,"Review a copy of the latest CQI-11 Self Assessment","Pass: Supplier has evidence of a CQI-11 Plating Assessment"]
[]
[null,null,null,null,"Fail: No CQI-11 Plating Assessment"]
[2,"Is there evidence that the supplier completes an annual self-assessment?",null,"Look for multiple years of CQI-11 Assessments.  Review Audit/Assessment schedule","Pass: Supplier has multiple CQI-11 Self Assessments available, or a Schedule for future assessments"]
[]
[null,null,null,null,"Fail: Supplier has no CQI-11 Self Assessment or has only one with no Audit Schdule"]
[3,"Has the supplier completed a Corrective Action Plan (CAP) for all \"Not Satisfactory\" findings?\nDoes the CAP identify the responsible person and the date for completion?\nIs there evidence that the CAP is a living document?",null,"Review the Corrective Active Plan Section of the CQI-11 Assessment","Green: CAP available for all Not Satifactory ratings with responsible persons, due dates and updates evident"]
[null,null,null,null,"Yellow: CAP available without responsible persons, due dates or updates"]
[null,null,null,null,"Red: No CAP available"]
[4,"Have all \"Needs Immediate Action\" findings been corrected?",null,"Verify All \"Needs Immediate Action\" items have been addressed","Pass: \"Needs Immediate Action\" findings all addressed with evidence"]
[]
[null,null,null,null,"Fail: Any \"Needs Immediate Action\" findings remain unaddressed"]
[5,"The supplier must complete the Job Audit section of CQI-11 for the process being audited. ",null,null,"Pass: Job Audit Section Complete"]
[]
[null,null,null,null,"Fail: Job Audit Section Not Complete"]

{"sheet":"CQI-12 Coating Audit","index":7,"n_rows":23,"n_cols":13,"rows_kept":23,"cut":false,"hidden":true,"merged":[[20,12,22,12],[5,11,5,12],[6,12,7,12],[8,12,10,12],[11,12,13,12],[14,12,16,12],[17,12,19,12],[2,5,4,5],[6,0,7,0],[6,3,7,3],[6,4,7,4],[6,5,7,5],[3,0,3,1],[3,2,3,3],[6,1,7,2],[5,0,5,3],[8,0,10,0],[8,3,10,3],[8,5,10,5],[11,0,13,0],[11,3,13,3],[11,5,13,5],[8,1,10,2],[11,1,13,2],[20,0,22,0],[20,3,22,3],[20,5,22,5],[14,0,16,0],[14,3,16,3],[14,5,16,5],[17,0,19,0],[17,3,19,3],[17,5,19,5],[14,1,16,2],[17,1,19,2],[20,1,22,2],[20,6,22,6],[6,6,7,6],[8,6,10,6],[11,6,13,6],[14,6,16,6],[17,6,19,6],[6,7,7,7],[6,8,7,8],[6,9,7,9],[6,10,7,10],[6,11,7,11],[8,7,10,7],[8,8,10,8],[8,9,10,9],[8,10,10,10],[8,11,10,11],[11,7,13,7],[11,8,13,8],[11,9,13,9],[11,10,13,10],[11,11,13,11],[14,7,16,7],[14,8,16,8],[14,9,16,9],[14,10,16,10],[14,11,16,11],[17,7,19,7],[17,8,19,8],[17,9,19,9],[17,10,19,10],[17,11,19,11],[20,7,22,7],[20,8,22,8],[20,9,22,9],[20,10,22,10],[20,11,22,11],[0,0,0,1],[0,2,0,3],[1,0,1,1],[1,2,1,3],[2,0,2,1],[2,2,2,3]]}
["Date: ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!$J19),\"\",'Cover, Recommendation Sheet'!$J19)","v":""}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!C4),\"\",'Cover, Recommendation Sheet'!C4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F56)<>COUNT(A9:A56),\"R - Incomplete\",IF(OR(COUNTIF(F9:F56,\"Fail\")>0,COUNTIF(F9:F56,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F56,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["CQI-12 Coating Process Specific Audit"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or \nPass/Fail)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
[1,"Has the supplier completed the CQI-12 self assessment?",null,"Review a copy of the latest CQI-12 Self Assessment","Pass: Supplier has evidence of a CQI-12 Coating Assessment"]
[]
[null,null,null,null,"Fail: No CQI-12 Coating Assessment"]
[2,"Is there evidence that the supplier completes an annual self-assessment?",null,"Look for multiple years of CQI-12 Assessments.  Review Audit/Assessment schedule","Pass: Supplier has multiple CQI-12 Self Assessments available, or a Schedule for future assessments"]
[]
[null,null,null,null,"Fail: Supplier has no CQI-12 Self Assessment or has only one with no Audit Schdule"]
[3,"Has the supplier completed a Corrective Action Plan (CAP) for all \"Not Satisfactory\" findings?\nDoes the CAP identify the responsible person and the date for completion?\nIs there evidence that the CAP is a living document?",null,"Review the Corrective Active Plan Section of the CQI-12 Assessment","Green: CAP available for all Not Satifactory ratings with responsible persons, due dates and updates evident"]
[null,null,null,null,"Yellow: CAP available without responsible persons, due dates or updates"]
[null,null,null,null,"Red: No CAP available"]
[4,"Have all \"Needs Immediate Action\" findings been corrected?",null,"Verify All \"Needs Immediate Action\" items have been addressed","Pass: \"Needs Immediate Action\" findings all addressed with evidence"]
[]
[null,null,null,null,"Fail: Any \"Needs Immediate Action\" findings remain unaddressed"]
[5,"The supplier must complete the Job Audit section of CQI-12 for the process being audited. ",null,null,"Pass: Job Audit Section Complete"]
[]
[null,null,null,null,"Fail: Job Audit Section Not Complete"]

{"sheet":"CQI-15 Welding Audit","index":8,"n_rows":23,"n_cols":13,"rows_kept":23,"cut":false,"hidden":true,"merged":[[20,12,22,12],[5,11,5,12],[6,12,7,12],[8,12,10,12],[11,12,13,12],[14,12,16,12],[17,12,19,12],[2,5,4,5],[6,0,7,0],[6,3,7,3],[6,4,7,4],[6,5,7,5],[3,0,3,1],[3,2,3,3],[6,1,7,2],[5,0,5,3],[8,0,10,0],[8,3,10,3],[8,5,10,5],[11,0,13,0],[11,3,13,3],[11,5,13,5],[8,1,10,2],[11,1,13,2],[20,0,22,0],[20,3,22,3],[20,5,22,5],[14,0,16,0],[14,3,16,3],[14,5,16,5],[17,0,19,0],[17,3,19,3],[17,5,19,5],[14,1,16,2],[17,1,19,2],[20,1,22,2],[20,6,22,6],[6,6,7,6],[8,6,10,6],[11,6,13,6],[14,6,16,6],[17,6,19,6],[6,7,7,7],[6,8,7,8],[6,9,7,9],[6,10,7,10],[6,11,7,11],[8,7,10,7],[8,8,10,8],[8,9,10,9],[8,10,10,10],[8,11,10,11],[11,7,13,7],[11,8,13,8],[11,9,13,9],[11,10,13,10],[11,11,13,11],[14,7,16,7],[14,8,16,8],[14,9,16,9],[14,10,16,10],[14,11,16,11],[17,7,19,7],[17,8,19,8],[17,9,19,9],[17,10,19,10],[17,11,19,11],[20,7,22,7],[20,8,22,8],[20,9,22,9],[20,10,22,10],[20,11,22,11],[0,0,0,1],[0,2,0,3],[1,0,1,1],[1,2,1,3],[2,0,2,1],[2,2,2,3]]}
["Date: ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!$J19),\"\",'Cover, Recommendation Sheet'!$J19)","v":""}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!C4),\"\",'Cover, Recommendation Sheet'!C4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F56)<>COUNT(A9:A56),\"R - Incomplete\",IF(OR(COUNTIF(F9:F56,\"Fail\")>0,COUNTIF(F9:F56,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F56,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["CQI-15 Welding Process Specific Audit"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or \nPass/Fail)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
[1,"Has the supplier completed the CQI-15 self assessment?",null,"Review a copy of the latest CQI-15 Self Assessment","Pass: Supplier has evidence of a CQI-15 Welding Assessment"]
[]
[null,null,null,null,"Fail: No CQI-15 Welding Assessment"]
[2,"Is there evidence that the supplier completes an annual self-assessment?",null,"Look for multiple years of CQI-15 Assessments.  Review Audit/Assessment schedule","Pass: Supplier has multiple CQI-15 Self Assessments available, or a Schedule for future assessments"]
[]
[null,null,null,null,"Fail: Supplier has no CQI-15 Self Assessment or has only one with no Audit Schdule"]
[3,"Has the supplier completed a Corrective Action Plan (CAP) for all \"Not Satisfactory\" findings?\nDoes the CAP identify the responsible person and the date for completion?\nIs there evidence that the CAP is a living document?",null,"Review the Corrective Active Plan Section of the CQI-15 Assessment","Green: CAP available for all Not Satifactory ratings with responsible persons, due dates and updates evident"]
[null,null,null,null,"Yellow: CAP available without responsible persons, due dates or updates"]
[null,null,null,null,"Red: No CAP available"]
[4,"Have all \"Needs Immediate Action\" findings been corrected?",null,"Verify All \"Needs Immediate Action\" items have been addressed","Pass: \"Needs Immediate Action\" findings all addressed with evidence"]
[]
[null,null,null,null,"Fail: Any \"Needs Immediate Action\" findings remain unaddressed"]
[5,"The supplier must complete the Job Audit section of CQI-15 for the process being audited. ",null,null,"Pass: Job Audit Section Complete"]
[]
[null,null,null,null,"Fail: Job Audit Section Not Complete"]

{"sheet":"CQI-17 Soldering Audit","index":9,"n_rows":23,"n_cols":13,"rows_kept":23,"cut":false,"hidden":true,"merged":[[20,12,22,12],[5,11,5,12],[6,12,7,12],[8,12,10,12],[11,12,13,12],[14,12,16,12],[17,12,19,12],[2,5,4,5],[6,0,7,0],[6,3,7,3],[6,4,7,4],[6,5,7,5],[3,0,3,1],[3,2,3,3],[6,1,7,2],[5,0,5,3],[8,0,10,0],[8,3,10,3],[8,5,10,5],[11,0,13,0],[11,3,13,3],[11,5,13,5],[8,1,10,2],[11,1,13,2],[20,0,22,0],[20,3,22,3],[20,5,22,5],[14,0,16,0],[14,3,16,3],[14,5,16,5],[17,0,19,0],[17,3,19,3],[17,5,19,5],[14,1,16,2],[17,1,19,2],[20,1,22,2],[20,6,22,6],[6,6,7,6],[8,6,10,6],[11,6,13,6],[14,6,16,6],[17,6,19,6],[6,7,7,7],[6,8,7,8],[6,9,7,9],[6,10,7,10],[6,11,7,11],[8,7,10,7],[8,8,10,8],[8,9,10,9],[8,10,10,10],[8,11,10,11],[11,7,13,7],[11,8,13,8],[11,9,13,9],[11,10,13,10],[11,11,13,11],[14,7,16,7],[14,8,16,8],[14,9,16,9],[14,10,16,10],[14,11,16,11],[17,7,19,7],[17,8,19,8],[17,9,19,9],[17,10,19,10],[17,11,19,11],[20,7,22,7],[20,8,22,8],[20,9,22,9],[20,10,22,10],[20,11,22,11],[0,0,0,1],[0,2,0,3],[1,0,1,1],[1,2,1,3],[2,0,2,1],[2,2,2,3]]}
["Date: ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!$J19),\"\",'Cover, Recommendation Sheet'!$J19)","v":""}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!C4),\"\",'Cover, Recommendation Sheet'!C4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F56)<>COUNT(A9:A56),\"R - Incomplete\",IF(OR(COUNTIF(F9:F56,\"Fail\")>0,COUNTIF(F9:F56,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F56,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["CQI-17 Soldering Process Specific Audit"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or \nPass/Fail)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
[1,"Has the supplier completed the CQI-17 self assessment?",null,"Review a copy of the latest CQI-17 Self Assessment","Pass: Supplier has evidence of a CQI-17 Soldering Assessment"]
[]
[null,null,null,null,"Fail: No CQI-17 Soldering Assessment"]
[2,"Is there evidence that the supplier completes an annual self-assessment?",null,"Look for multiple years of CQI-17 Assessments.  Review Audit/Assessment schedule","Pass: Supplier has multiple CQI-17 Self Assessments available, or a Schedule for future assessments"]
[]
[null,null,null,null,"Fail: Supplier has no CQI-17 Self Assessment or has only one with no Audit Schdule"]
[3,"Has the supplier completed a Corrective Action Plan (CAP) for all \"Not Satisfactory\" findings?\nDoes the CAP identify the responsible person and the date for completion?\nIs there evidence that the CAP is a living document?",null,"Review the Corrective Active Plan Section of the CQI-17 Assessment","Green: CAP available for all Not Satifactory ratings with responsible persons, due dates and updates evident"]
[null,null,null,null,"Yellow: CAP available without responsible persons, due dates or updates"]
[null,null,null,null,"Red: No CAP available"]
[4,"Have all \"Needs Immediate Action\" findings been corrected?",null,"Verify All \"Needs Immediate Action\" items have been addressed","Pass: \"Needs Immediate Action\" findings all addressed with evidence"]
[]
[null,null,null,null,"Fail: Any \"Needs Immediate Action\" findings remain unaddressed"]
[5,"The supplier must complete the Job Audit section of CQI-17 for the process being audited. ",null,null,"Pass: Job Audit Section Complete"]
[]
[null,null,null,null,"Fail: Job Audit Section Not Complete"]

{"sheet":"Aluminum Casting Audit","index":10,"n_rows":98,"n_cols":13,"rows_kept":98,"cut":false,"hidden":true,"merged":[[95,11,97,11],[95,12,97,12],[95,0,97,0],[95,1,97,2],[95,3,97,3],[95,5,97,5],[95,6,97,6],[95,7,97,7],[95,8,97,8],[95,9,97,9],[95,10,97,10],[89,11,91,11],[89,12,91,12],[92,0,94,0],[92,1,94,2],[92,3,94,3],[92,5,94,5],[92,6,94,6],[92,7,94,7],[92,8,94,8],[92,9,94,9],[92,10,94,10],[92,11,94,11],[92,12,94,12],[89,0,91,0],[89,1,91,2],[89,3,91,3],[89,5,91,5],[89,6,91,6],[89,7,91,7],[89,8,91,8],[89,9,91,9],[89,10,91,10],[83,11,85,11],[83,12,85,12],[86,0,88,0],[86,1,88,2],[86,3,88,3],[86,5,88,5],[86,6,88,6],[86,7,88,7],[86,8,88,8],[86,9,88,9],[86,10,88,10],[86,11,88,11],[86,12,88,12],[83,0,85,0],[83,1,85,2],[83,3,85,3],[83,5,85,5],[83,6,85,6],[83,7,85,7],[83,8,85,8],[83,9,85,9],[83,10,85,10],[77,11,79,11],[77,12,79,12],[80,0,82,0],[80,1,82,2],[80,3,82,3],[80,5,82,5],[80,6,82,6],[80,7,82,7],[80,8,82,8],[80,9,82,9],[80,10,82,10],[80,11,82,11],[80,12,82,12],[77,0,79,0],[77,1,79,2],[77,3,79,3],[77,5,79,5],[77,6,79,6],[77,7,79,7],[77,8,79,8],[77,9,79,9],[77,10,79,10],[71,11,73,11],[71,12,73,12],[74,0,76,0],[74,1,76,2],[74,3,76,3],[74,5,76,5],[74,6,76,6],[74,7,76,7],[74,8,76,8],[74,9,76,9],[74,10,76,10],[74,11,76,11],[74,12,76,12],[71,0,73,0],[71,1,73,2],[71,3,73,3],[71,5,73,5],[71,6,73,6],[71,7,73,7],[71,8,73,8],[71,9,73,9],[71,10,73,10],[65,11,67,11],[65,12,67,12],[68,0,70,0],[68,1,70,2],[68,3,70,3],[68,5,70,5],[68,6,70,6],[68,7,70,7],[68,8,70,8],[68,9,70,9],[68,10,70,10],[68,11,70,11],[68,12,70,12],[65,0,67,0],[65,1,67,2],[65,3,67,3],[65,5,67,5],[65,6,67,6],[65,7,67,7],[65,8,67,8],[65,9,67,9],[65,10,67,10],[59,11,61,11],[59,12,61,12],[62,0,64,0],[62,1,64,2],[62,3,64,3],[62,5,64,5],[62,6,64,6],[62,7,64,7],[62,8,64,8],[62,9,64,9],[62,10,64,10],[62,11,64,11],[62,12,64,12],[59,0,61,0],[59,1,61,2],[59,3,61,3],[59,5,61,5],[59,6,61,6],[59,7,61,7],[59,8,61,8],[59,9,61,9],[59,10,61,10],[53,11,55,11],[53,12,55,12],[56,0,58,0],[56,1,58,2],[56,3,58,3],[56,5,58,5],[56,6,58,6],[56,7,58,7],[56,8,58,8],[56,9,58,9],[56,10,58,10],[56,11,58,11],[56,12,58,12],[53,0,55,0],[53,1,55,2],[53,3,55,3],[53,5,55,5],[53,6,55,6],[53,7,55,7],[53,8,55,8],[53,9,55,9],[53,10,55,10],[47,11,49,11],[47,12,49,12],[50,0,52,0],[50,1,52,2],[50,3,52,3],[50,5,52,5],[50,6,52,6],[50,7,52,7],[50,8,52,8],[50,9,52,9],[50,10,52,10],[50,11,52,11],[50,12,52,12],[47,0,49,0],[47,1,49,2],[47,3,49,3],[47,5,49,5],[47,6,49,6],[47,7,49,7],[47,8,49,8],[47,9,49,9],[47,10,49,10],[41,11,43,11],[41,12,43,12],[44,0,46,0],[44,1,46,2],[44,3,46,3],[44,5,46,5],[44,6,46,6],[44,7,46,7],[44,8,46,8],[44,9,46,9],[44,10,46,10],[44,11,46,11],[44,12,46,12],[41,0,43,0],[41,1,43,2],[41,3,43,3],[41,5,43,5],[41,6,43,6],[41,7,43,7],[41,8,43,8],[41,9,43,9],[41,10,43,10],[38,12,40,12],[35,12,37,12],[32,12,34,12],[29,12,31,12],[26,12,28,12],[23,12,25,12],[6,12,7,12],[8,12,10,12],[11,12,13,12],[14,12,16,12],[17,12,19,12],[20,12,22,12],[2,5,4,5],[6,11,7,11],[8,6,10,6],[8,7,10,7],[8,8,10,8],[8,9,10,9],[8,10,10,10],[8,11,10,11],[6,6,7,6],[6,7,7,7],[6,8,7,8],[6,9,7,9],[6,10,7,10],[17,10,19,10],[11,11,13,11],[6,0,7,0],[6,3,7,3],[6,4,7,4],[0,0,0,1],[0,2,0,3],[1,0,1,1],[1,2,1,3],[2,0,2,1],[2,2,2,3],[3,0,3,1],[3,2,3,3],[5,0,5,3],[6,1,7,2],[14,0,16,0],[14,3,16,3],[14,5,16,5],[17,0,19,0],[17,3,19,3],[8,0,10,0],[8,3,10,3],[8,5,10,5],[5,11,5,12],[11,0,13,0],[11,3,13,3],[11,5,13,5],[17,5,19,5],[8,1,10,2],[11,1,13,2],[14,1,16,2],[17,1,19,2],[26,0,28,0],[26,3,28,3],[26,5,28,5],[29,0,31,0],[29,3,31,3],[29,5,31,5],[26,1,28,2],[29,1,31,2],[20,0,22,0],[20,3,22,3],[20,5,22,5],[23,0,25,0],[23,3,25,3],[23,5,25,5],[20,1,22,2],[23,1,25,2],[38,0,40,0],[38,3,40,3],[38,5,40,5],[32,0,34,0],[32,3,34,3],[32,5,34,5],[35,0,37,0],[35,3,37,3],[35,5,37,5],[32,1,34,2],[35,1,37,2],[38,1,40,2],[14,6,16,6],[14,7,16,7],[14,8,16,8],[14,9,16,9],[14,10,16,10],[14,11,16,11],[11,6,13,6],[11,7,13,7],[11,8,13,8],[11,9,13,9],[11,10,13,10],[17,6,19,6],[17,7,19,7],[17,8,19,8],[17,9,19,9],[29,10,31,10],[29,11,31,11],[26,6,28,6],[26,7,28,7],[26,8,28,8],[26,9,28,9],[26,10,28,10],[20,11,22,11],[23,6,25,6],[23,7,25,7],[23,8,25,8],[23,9,25,9],[23,10,25,10],[23,11,25,11],[20,6,22,6],[20,7,22,7],[20,8,22,8],[20,9,22,9],[20,10,22,10],[17,11,19,11],[38,11,40,11],[6,5,7,5],[38,6,40,6],[38,7,40,7],[38,8,40,8],[38,9,40,9],[38,10,40,10],[32,11,34,11],[35,6,37,6],[35,7,37,7],[35,8,37,8],[35,9,37,9],[35,10,37,10],[35,11,37,11],[32,6,34,6],[32,7,34,7],[32,8,34,8],[32,9,34,9],[32,10,34,10],[26,11,28,11],[29,6,31,6],[29,7,31,7],[29,8,31,8],[29,9,31,9]]}
["Date: ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!$J19),\"\",'Cover, Recommendation Sheet'!$J19)","v":""}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!C4),\"\",'Cover, Recommendation Sheet'!C4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F53)<>COUNT(A9:A53),\"R - Incomplete\",IF(OR(COUNTIF(F9:F53,\"Fail\")>0,COUNTIF(F9:F53,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F53,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["Aluminum Casting Process Specific Audit"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or \nPass/Fail)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
[1,"Is the metal chemistry checked on an audit basis at the central furnace/cell furnace?",null,"Spectrograph Documentation","Pass: Metal Chemistry checked at central furnace"]
[]
[null,null,null,null,"Fail: Metal Chemistry not checked at central furnace"]
[2,"Is molten metal cleaned and degassed before transfer to holder?",null,"Flow Chart/Control Plan/documentation","Pass: Metal cleaned and degassed prior to transfer to holder"]
[]
[null,null,null,null,"Fail: Metal not cleaned and degassed prior to transfer to holder"]
[3,"Are vacuum gas samples taken and density determined by using weight in air vs. weight in water?",null,"Density should be a minimum of 2.65 g/cc. / Audit sheet documentation","Pass: Samples taken and density checked using air vs. water method"]
[]
[null,null,null,null,"Fail: Samples not taken and density not checked using air vs. water method"]
[4,"Is metal holding furnace at the cell capable of holding +/- 5 C degrees(+/-9 degrees F)? ",null,"Control Plan / Electronic or circular chart recorders","Pass: Temperature controlled at +/- 5 degrees C"]
[]
[null,null,null,null,"Fail: Temperature control range greater than +/- 5 degrees C"]
[5,"Will alarms sound if temp. is out of specification and will casting be scrap?",null,"Review PFMEA","Green: Temperature fault sounds alarm and part automatically scrapped"]
[null,null,null,null,"Yellow: Temperature fault sounds alarm and part is manually dispositioned"]
[null,null,null,null,"Red: No alarm sounds or part is not scrapped"]
[6,"Does the actual metal temperature set point match the set up sheet / process control plan?",null,"Visual observation on floor","Pass: Melt temperature set point matches set up sheet target"]
[]
[null,null,null,null,"Fail: Melt temperature set point does not match set up sheet target"]
[7,"Is scrap material not allowed to be charged directly into the machine holding furnace?",null,"Visual observation on floor","Pass: Scrap material only charged in central melt furnace"]
[]
[null,null,null,null,"Fail: Scrap material charged into holding furnace"]
[8,"Is the molten metal surface of the dip well and build up around the well kept clean?",null,"Visual observation on floor","Pass: Dip well cleanliness maintained"]
[]
[null,null,null,null,"Fail: Dip well cleanliness not well maintained"]
[9,"Is biscuit length(cold chamber only) monitored for each casting produced?",null,"Program monitoring","Pass: Cold chamber biscuit length monitored continously"]
[]
[null,null,null,null,"Fail: Cold chamber biscuit length not monitored for each castin product"]
[10,"Are cast-in-place inserts cleaned & heated before installing in the die?",null,"Flow Chart/Control Plan/documentation","Pass: Cast-in-place inserts cleaned & heated before installing in the die"]
[]
[null,null,null,null,"Fail: Cast-in-place inserts not cleaned & heated before installing in the die"]
[11,"Are shot end parameters audited to verify the machine is set up and performing to the process designed for the part?",null,"Control Plan/Documentation","Pass: Shot end parameters audited to verify the machine is set up and performing to the process"]
[]
[null,null,null,null,"Fail: Shot end parameters are not audited to verify the machine is set up and performing to the process"]
[12,"Is there evidence of metal spitting back out of the sleeve during the shot or being dragged back out of the sleeve during shot retract?",null,"Visual observation on floor","Pass: No metal evident near shot sleeve"]
[]
[null,null,null,null,"Fail: There is evidence of metal splitting back out of the sleeve during the shot or being dragged back out of the sleeve during shot retract"]
[13,"Is there water leaking out of the shot rod coupling or running out of the back of the sleeve?",null,"Visual observation on floor","Pass: No water leakage present"]
[]
[null,null,null,null,"Fail: There is water leaking out of the shot rod coupling or running out of the back of the sleeve"]
[14,"Is the die cast machine real time closed loop monitoring / alarm and/or automatic scrap features operating properly?",null,"Control Plan/PFMEA review","Pass: All error proofing verification is complete and error proofing running properly"]
[]
[null,null,null,null,"Fail: Closed loop monitoring, alarms or automatic scrap features are not operating properly"]
[15,"Is there a specific procedure for set up of die lube?",null,"Control Plan/PFMEA review","Green: Die lube procedure present and followed"]
[null,null,null,null,"Yellow: Die lube procedure present; no evidence of following"]
[null,null,null,null,"Red: No Die lube procedure present"]
[16,"Does the die appear to be reasonably free of excess external cooling water and die lube when it closes?",null,"Visual observation on floor","Pass: Die appears to be reasonably free of excess external cooling water and cie lube when it closes"]
[]
[null,null,null,null,"Fail: Die has excess external cooling wanter and/or die lube when it closes"]
[17,"Is there evidence of water, lube, or hydraulic fluid dripping into the die from above?",null,"Visual observation on floor","Pass: Clean environment above press - no contaminants dripping down"]
[]
[null,null,null,null,"Fail: Evidence of contamination dripping down onto die"]
[18,"Is there evidence of metal spitting out of the die during the shot?",null,"Visual observation on floor","Pass: No metal spitting out of die parting line"]
[]
[null,null,null,null,"Fail: Metal spitting out of die parting line"]
[19,"Are there set-up procedures for water, oil, air, electric, hydraulic lines for the dies?",null,"Visual observation for set-up records","Pass: Set up procedures present and followed"]
[]
[null,null,null,null,"Fail: Set up procedures not present or not followed"]
[20,"Are internal water lines inspected for blockage every time a die is taken out of service?",null,"Control Plan/PFMEA review and tooling procedures","Green: Water lines inspected each time die is serviced"]
[null,null,null,null,"Yellow: Water lines inspected on a regular basis but not at each service"]
[null,null,null,null,"Red: Water lines not physically inspected"]
[21,"Do all die water exit lines have flow meters?",null,"Visual observation on floor","Pass: All water lines have exit flow meters"]
[]
[null,null,null,null,"Fail: No flow meters or partial application of flow meters"]
[22,"Are water lines error proofed to eliminate the possibility to cross connect the lines? ",null,"Ask question / visually observe","Green: Water lines physically error proofed"]
[null,null,null,null,"Yellow: Water lines error proofed with visual controls"]
[null,null,null,null,"Red: No error proofing of water lines"]
[23,"Are die temperatures base lined and audited?",null,"Control Plan/PFMEA review","Pass: Die temperatures base lined and audited"]
[]
[null,null,null,null,"Fail: Die temperatures NOT base lined and/or audited"]
[24,"Are computer programs or mechanical limits protected from non-authorized changes?",null,"Look for enclosed and locked cabinets for computer programs","Pass: Lock out or password protection present"]
[]
[null,null,null,null,"Fail: No lock out and/or password protection present"]
[25,"Are castings totally dry before going into air decay leak testing?",null,"Flow Chart/Control Plan/ visual observation","Pass: Castings are dry before leak test"]
[]
[null,null,null,null,"Fail: Castings are not dry before leak test"]
[26,"Are castings 100% air decay leak tested",null,"Flow Chart/Control Plan/documentation","Pass: 100% air pressure decay leak test is used"]
[]
[null,null,null,null,"Fail: No air leak test or audit leak test"]
[27,"Does air decay equipment have temperature control and adjustment?",null,"Ask question","Pass: Pressure decay leak testers have temperature compensation control systems"]
[]
[null,null,null,null,"Fail: Pressure decay leak testers do not have temperature compensation control systems"]
[28,"Is there a certified leak test master?",null,"Visual observation of Masters","Pass: Certified leak test master available"]
[]
[null,null,null,null,"Fail: No Master available or master un-certified"]
[29,"Is there a water dunk test available for determining the location of air decay leakers on pre-machined and finished machined (customer return) castings?",null,"Visual Inspection","Pass: Leak location and analysis tools available"]
[]
[null,null,null,null,"Fail: No leak location and/or analysis tools available"]
[30,"Does the leak test stamp an accepted part?",null,"Visual Inspection","Pass: Leak test marks/identifies passing part"]
[]
[null,null,null,null,"Fail: No identification mark added to passing part"]

{"sheet":"Assembly Audit","index":11,"n_rows":26,"n_cols":13,"rows_kept":26,"cut":false,"hidden":true,"merged":[[23,12,25,12],[20,12,22,12],[5,11,5,12],[6,12,7,12],[8,12,10,12],[11,12,13,12],[14,12,16,12],[17,12,19,12],[17,11,19,11],[23,11,25,11],[20,11,22,11],[2,5,4,5],[6,0,7,0],[6,3,7,3],[6,4,7,4],[6,5,7,5],[3,0,3,1],[3,2,3,3],[6,1,7,2],[5,0,5,3],[8,0,10,0],[8,3,10,3],[8,5,10,5],[11,0,13,0],[11,3,13,3],[11,5,13,5],[8,1,10,2],[11,1,13,2],[14,0,16,0],[14,3,16,3],[14,5,16,5],[17,0,19,0],[17,3,19,3],[14,1,16,2],[23,0,25,0],[23,3,25,3],[23,5,25,5],[17,5,19,5],[20,0,22,0],[20,3,22,3],[20,5,22,5],[17,1,19,2],[20,1,22,2],[23,1,25,2],[6,6,7,6],[8,6,10,6],[11,6,13,6],[14,6,16,6],[17,6,19,6],[6,7,7,7],[6,8,7,8],[6,9,7,9],[6,10,7,10],[6,11,7,11],[8,7,10,7],[8,8,10,8],[8,9,10,9],[8,10,10,10],[8,11,10,11],[11,7,13,7],[11,8,13,8],[11,9,13,9],[11,10,13,10],[11,11,13,11],[14,7,16,7],[14,8,16,8],[14,9,16,9],[14,10,16,10],[14,11,16,11],[0,0,0,1],[0,2,0,3],[1,0,1,1],[1,2,1,3],[2,0,2,1],[2,2,2,3],[23,6,25,6],[23,7,25,7],[23,8,25,8],[23,9,25,9],[23,10,25,10],[20,6,22,6],[17,7,19,7],[17,8,19,8],[17,9,19,9],[17,10,19,10],[20,7,22,7],[20,8,22,8],[20,9,22,9],[20,10,22,10]]}
["Date: ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!$J19),\"\",'Cover, Recommendation Sheet'!$J19)","v":""}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!C4),\"\",'Cover, Recommendation Sheet'!C4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F56)<>COUNT(A9:A56),\"R - Incomplete\",IF(OR(COUNTIF(F9:F56,\"Fail\")>0,COUNTIF(F9:F56,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F56,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["Assembly Process Specific Audit"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or \nPass/Fail)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
[1,"Does Nexteer own the assembly equipment?",null,"For action items and financial reasons this must be known.","Pass: Ownership of equipment is well defined"]
[]
[null,null,null,null,"Fail: Ownership is not definedNothing available"]
[2,"For all parts of the assembly/sub-assembly is error proofing in place for any missing parts?",null,"Look for the verification list of error proofing.","Green:  Part Presence is error proofed for all parts"]
[null,null,null,null,"Yellow: Part presence is verified for some parts but not others"]
[null,null,null,null,"Red: Part Presence not Error Proofed"]
[3,"Does the operator have the authority to shut the line down for quality issues?",null,"Check the company policy.","Pass: Operator has authority to Stop  the line"]
[]
[null,null,null,null,"Fail: Operator has no Authority to Stop the line"]
[4,"If the error proofing check on the line is not working properly at a particular time, what is the reaction plan?",null,"Look in the PCP.","Green: Clearly defined reaction plan for improperly workng Error Proofing"]
[null,null,null,null,"Yellow: General reaction plan for improperly workng error proofing"]
[null,null,null,null,"Red: No reaction plan for improperly working error proofing"]
[5,"Is the assembly/subassembly function tested at the end of the line?",null,"Look for the test on the line and pass/fail samples to check the equipment for function.","Green: Function test available with all G / NG samples available"]
[null,null,null,null,"Yellow: Function test available - some G / NG samples missing"]
[null,null,null,null,"Red: No Function Testing performed"]
[6,"Do the end of line check parameters match the product specifications?",null,"Check the parameter settings against the product spec.","Pass: Parameters match product spec"]
[]
[null,null,null,null,"Fail: Parameters do not match product spec."]

{"sheet":"Balancer Audit","index":12,"n_rows":38,"n_cols":13,"rows_kept":38,"cut":false,"hidden":true,"merged":[[32,12,34,12],[29,12,31,12],[26,12,28,12],[23,12,25,12],[35,12,37,12],[6,12,7,12],[8,12,10,12],[11,12,13,12],[14,12,16,12],[17,12,19,12],[20,12,22,12],[5,11,5,12],[8,0,10,0],[8,3,10,3],[8,5,10,5],[11,0,13,0],[11,3,13,3],[11,5,13,5],[8,1,10,2],[11,1,13,2],[6,10,7,10],[6,11,7,11],[20,6,22,6],[8,7,10,7],[8,8,10,8],[8,9,10,9],[8,10,10,10],[6,8,7,8],[6,9,7,9],[8,11,10,11],[23,0,25,0],[23,3,25,3],[23,5,25,5],[20,1,22,2],[23,1,25,2],[14,0,16,0],[14,3,16,3],[14,5,16,5],[17,0,19,0],[17,3,19,3],[17,5,19,5],[14,1,16,2],[17,1,19,2],[20,3,22,3],[20,5,22,5],[23,6,25,6],[32,6,34,6],[35,6,37,6],[6,6,7,6],[8,6,10,6],[11,6,13,6],[14,6,16,6],[17,6,19,6],[32,0,34,0],[32,3,34,3],[32,5,34,5],[35,0,37,0],[35,3,37,3],[35,5,37,5],[32,1,34,2],[35,1,37,2],[26,0,28,0],[26,3,28,3],[26,5,28,5],[29,0,31,0],[29,3,31,3],[29,5,31,5],[26,1,28,2],[29,1,31,2],[20,0,22,0],[26,6,28,6],[29,6,31,6],[14,10,16,10],[14,11,16,11],[11,7,13,7],[11,8,13,8],[11,9,13,9],[11,10,13,10],[11,11,13,11],[14,9,16,9],[29,7,31,7],[29,8,31,8],[29,9,31,9],[29,10,31,10],[29,11,31,11],[26,7,28,7],[26,8,28,8],[26,9,28,9],[26,10,28,10],[26,11,28,11],[23,7,25,7],[23,8,25,8],[23,9,25,9],[23,10,25,10],[0,0,0,1],[0,2,0,3],[1,0,1,1],[1,2,1,3],[2,0,2,1],[2,2,2,3],[20,7,22,7],[20,8,22,8],[20,9,22,9],[17,7,19,7],[17,8,19,8],[17,9,19,9],[14,7,16,7],[14,8,16,8],[2,5,4,5],[6,0,7,0],[6,3,7,3],[6,4,7,4],[3,0,3,1],[3,2,3,3],[6,1,7,2],[5,0,5,3],[6,5,7,5],[6,7,7,7],[23,11,25,11],[20,10,22,10],[20,11,22,11],[17,10,19,10],[17,11,19,11],[35,7,37,7],[35,8,37,8],[35,9,37,9],[35,10,37,10],[35,11,37,11],[32,7,34,7],[32,8,34,8],[32,9,34,9],[32,10,34,10],[32,11,34,11]]}
["Date: ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!$J19),\"\",'Cover, Recommendation Sheet'!$J19)","v":""}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!C4),\"\",'Cover, Recommendation Sheet'!C4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F56)<>COUNT(A9:A56),\"R - Incomplete\",IF(OR(COUNTIF(F9:F56,\"Fail\")>0,COUNTIF(F9:F56,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F56,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["Balancer Process Specific Audit"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or \nPass/Fail)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
[1,"Are balancer calibration masters available and in good condition?",null,"Masters are available and show no signs of wear or damage.  Where are the calibration master parts stored? Are they clearly identified? Are the masters certified on a pre-defined frequency? What is the date of the last certification? communicated to the supplier and certifier?","Pass: Balance Masters available in good condition"]
[]
[null,null,null,null,"Fail: Balance masters unavailable or in poor condition"]
[2,"Are the balancer calibration masters of the current revision?",null,"Masters are of the current revision. Communications link for changes documented.  Balancer calibration parts are of the current design intent? How are new revisions communicated to the supplier and certifier?","Pass:  Masters match current revision"]
[]
[null,null,null,null,"Fail: Masters do not match current revision"]
[3,"Are high and low imbalance masters used to verify the functionality of the balancer?",null,"High and low imbalance test parts or movable weight are available.  A high and low imbalance test part is used during the recalibration process. Are all the master parts run at a minimum of 1/shift?  Are masters  periodically certified?  Proof of weight certification?","Green: Boundary samples of High and Low Limit are available and used once per shift minimum"]
[null,null,null,null,"Yellow: Boundary samples of High and Low Limit are available frequencey is less than once per shift"]
[null,null,null,null,"Red: High and Low Limit samples not available"]
[4,"Are the master parts verified at all RPM requirements and where is it recorded?",null,"Work instruction detailing masters are run at the different RPM levels.","Pass: Mastering Procedure includes all RPM ranges specified"]
[]
[null,null,null,null,"Fail: All RPM ranges are not"]
[5,"If the part is balanced by adding weights, how is weld weight retention verified? ",null,"A work instruction to test the retention of the weld weights and the required tools are available.  An operator instruction that requires a weld weight retention test? ","Green: Weld weight retention test with operator instructions available"]
[null,null,null,null,"Yellow: Retention test available - interval or instructions need improvement"]
[null,null,null,null,"Red: Weight retention testing not performed"]
[6,"If the part is balanced by removing material, how is this process verified?",null,"A work instruction to verify the amount of material removal.  An operator instruction that requires a material removal verification test? What interval is the test performed? Is the interval acceptable ? Are there touch points on all drills?  Verify presence of touch points at gage checks?","Green: Material removal verification available with operator instructions available"]
[null,null,null,null,"Yellow: Material removal test available - interval or instructions need improvement"]
[null,null,null,null,"Red: Material removal test not performed"]
[7,"Is there traceability from the part serial number (or other part identification) to the actual balance data?",null,"Final imbalance can be determined for any customer return part.  Imbalance data should be saved for each part balanced with traceability to the part identification method.  Is there a layered audit or operator check to ensure part identification method is working properly?","Pass: Balance data stored at manufacturing location linked to serial number or stored on part"]
[]
[null,null,null,null,"Fail: Balance data is not stored"]
[8,"Is initial imbalance, final and as shipped imbalance data available, being stored and reviewed to look for trends and anomalies.",null,"Evidence that initial and final imbalance is being reviewed.  Verify that initial and final imbalance data is available and is being reviewed. Verify that the data is reviewed at short and long term snapshots? Are there control limits for shifts and trends?","Pass: Evidence of Balance data review"]
[]
[null,null,null,null,"Fail: Balance data not stored or reviewed"]
[9,"What procedure is used to measure balance error?",null,"Evidence that tests are conducted to evaluate part and equipment error.  Verify test documentation (GRR study, Isoplot, Polygon plots, etc.)  Is the error value acceptable (weight and vector angle)?","Pass: Acceptable Measurement System Studies available"]
[]
[null,null,null,null,"Fail: No Acceptable Measurement System Studies Available"]
[10,"What is the rework procedure for parts rejected at the balancer?",null,"Work instruction detailing rework procedure.  Is there evidence that rejected parts are being processed per the work instructions?","Green: Rework Procedure detailed and evidence that it is being followed is available or no rework is allowed"]
[null,null,null,null,"Yellow: Rework procedure available - evidenceit is being followed is lacking"]
[null,null,null,null,"Red: No rework procedure available and rework is being performed"]

{"sheet":"Blow Molding Audit","index":13,"n_rows":41,"n_cols":13,"rows_kept":41,"cut":false,"hidden":true,"merged":[[23,12,25,12],[32,12,34,12],[29,12,31,12],[26,12,28,12],[38,12,40,12],[35,12,37,12],[6,12,7,12],[8,12,10,12],[11,12,13,12],[14,12,16,12],[17,12,19,12],[20,12,22,12],[5,11,5,12],[11,0,13,0],[11,3,13,3],[11,5,13,5],[8,1,10,2],[11,1,13,2],[11,10,13,10],[11,11,13,11],[8,7,10,7],[8,8,10,8],[8,9,10,9],[8,10,10,10],[8,11,10,11],[6,7,7,7],[6,8,7,8],[6,9,7,9],[6,10,7,10],[6,11,7,11],[2,5,4,5],[6,0,7,0],[6,3,7,3],[6,4,7,4],[6,5,7,5],[3,0,3,1],[3,2,3,3],[6,1,7,2],[5,0,5,3],[26,0,28,0],[26,3,28,3],[26,5,28,5],[29,0,31,0],[29,3,31,3],[29,5,31,5],[26,1,28,2],[29,1,31,2],[20,0,22,0],[20,3,22,3],[20,5,22,5],[23,0,25,0],[23,3,25,3],[23,5,25,5],[20,1,22,2],[23,1,25,2],[38,0,40,0],[38,3,40,3],[38,5,40,5],[32,0,34,0],[32,3,34,3],[32,5,34,5],[35,0,37,0],[35,3,37,3],[35,5,37,5],[32,1,34,2],[35,1,37,2],[38,1,40,2],[23,6,25,6],[26,6,28,6],[29,6,31,6],[32,6,34,6],[35,6,37,6],[38,6,40,6],[6,6,7,6],[8,6,10,6],[11,6,13,6],[14,6,16,6],[17,6,19,6],[20,10,22,10],[20,11,22,11],[17,7,19,7],[17,8,19,8],[17,9,19,9],[17,10,19,10],[17,11,19,11],[14,7,16,7],[14,8,16,8],[14,9,16,9],[14,10,16,10],[14,11,16,11],[0,0,0,1],[0,2,0,3],[1,0,1,1],[1,2,1,3],[2,0,2,1],[2,2,2,3],[20,7,22,7],[20,8,22,8],[20,9,22,9],[11,7,13,7],[11,8,13,8],[11,9,13,9],[20,6,22,6],[14,0,16,0],[14,3,16,3],[14,5,16,5],[17,0,19,0],[17,3,19,3],[17,5,19,5],[14,1,16,2],[17,1,19,2],[8,0,10,0],[8,3,10,3],[8,5,10,5],[26,7,28,7],[26,8,28,8],[26,9,28,9],[26,10,28,10],[26,11,28,11],[23,7,25,7],[23,8,25,8],[23,9,25,9],[23,10,25,10],[23,11,25,11],[32,7,34,7],[32,8,34,8],[32,9,34,9],[32,10,34,10],[32,11,34,11],[29,7,31,7],[29,8,31,8],[29,9,31,9],[29,10,31,10],[29,11,31,11],[38,7,40,7],[38,8,40,8],[38,9,40,9],[38,10,40,10],[38,11,40,11],[35,7,37,7],[35,8,37,8],[35,9,37,9],[35,10,37,10],[35,11,37,11]]}
["Date: ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!$J19),\"\",'Cover, Recommendation Sheet'!$J19)","v":""}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!C4),\"\",'Cover, Recommendation Sheet'!C4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F56)<>COUNT(A9:A56),\"R - Incomplete\",IF(OR(COUNTIF(F9:F56,\"Fail\")>0,COUNTIF(F9:F56,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F56,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["Blow Molding Process Specific Audit"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or \nPass/Fail)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
[1,"Did the supplier conduct parison programming analysis ? ",null,"Review parison programming result. Parison dies size","Green: Parison programming approval is done in the form of First Off Approval process and ongoing in process inspections. "]
[null,null,null,null,"Yellow: Parison programming approval is done at First Off Approval only"]
[null,null,null,null,"Red: No Parison approval process"]
[2,"Does the supplier have the specification of scrap ratio of materials used in the mixture?  ",null,"Ratio of materials to complete proper mixture relative to the mixture that was validated. ","Green: Virgin and regrind ratio controlled by the PLC at the blender "]
[null,null,null,null,"Yellow: Manual Regrind Mixing with log sheets"]
[null,null,null,null,"Red: No control of regrind content"]
[3,"Does the supplier monitor key machine operating parameters?  ",null,"Look for logs for : \nBlow Time\nCooling Time\nAir Pressure","Green: All machine settings monitored by PLC, exceeding the set up parameters will shut down the press"]
[null,null,null,null,"Yellow: Machine settings with manual setup sheet and settings log"]
[null,null,null,null,"Red: No evidence of key process parameter monitoring"]
[4,"How is mold temperature controlled ?",null,"Check mold temperature data. Uniform mold temperature is needed throughout all surfaces.","Green: Mold Temperature controlsystem monitored in PLC; temperature change should result in an alarm at the molding machine."]
[null,null,null,null,"Yellow: Mold temperature control system alarms independent of molding machine control"]
[null,null,null,null,"Red: Manual temperature control with no alarm of excursions from temperature set points"]
[5,"Does the supplier control the weight of the product?  ",null,"Weight must be checked 100% in workplace.","Pass: Weight is controlled based on quoted parameters and or wall thickness values such as peaks and roots and skirt height...etc. These are on the Nexteer print and done during first off and in process inspections. The weight scale is set up based on first off approved package with min and max limits."]
[]
[null,null,null,null,"Fail: Weight Checks on a sampling plan"]
[6,"If applicable, does the supplier have leak test machine?",null,"An alarm is necessary for all leak test machines.","Pass: All machines running Nexteer part numbers should have some type of in line leak tester. This is set up based on limit parts and internal program settings to reject boots with various defects such as pin holes and cracks."]
[]
[null,null,null,null,"Fail: In line leak checking not available"]
[7,"Are leak test machines calibrated? ",null,"Review calibration result.","Pass: Leak testers verified daily :Settings are being validated by operators, zone coordinators per shift and managers involved in LPA's. Look for daily team meetings reviews, QC reviews, LPA reports."]
[]
[null,null,null,null,"Fail: Leak testers validated on a less frequent basis"]
[8,"Are all accepted parts marked with a permanent symbol after leak test indicating the result of the test?",null,"Review leak procedures and review parts post leak test.","Pass:  Part marked after successful completion of leak test.  Review tracability per shift and if it did indeed go through the tester how is the boot marked. How is it PM'd."]
[]
[null,null,null,null,"Fail: Parts not marked at leak test machine or marked at different point in process"]
[9,"Does a supplier have a cutting jig?",null,"Check part condition after cutting","Green: Automated trim fixture"]
[null,null,null,null,"Yellow: Manual trim fixture with training records of operators verified"]
[null,null,null,null,"Red: Manual trim with no standard work or training records"]
[10,"Is there a standard cutting knife change frequency?",null,"Check cutting knife change frequency","Green:  PM schedule in place and current for all manual trims and automatic"]
[null,null,null,null,"Yellow: PM schedule in place but not up to date"]
[null,null,null,null,"Red: No demonstrated blade change frequency "]
[11,"Are all parts visually inspected for air pockets in critical areas?  Especially, after and near additional die cuts, punched, or augered holes on otherwise solid plastic design features (i.e., tabs, supports, ribs)?  ",null,"The supplier needs to be aware of process changes causing air pockets (i.e., tool wear).","Pass: All parts 100% visually inspected with WI up to date. Training records of operators also available and up to date and Scrap documented and put in red bin or locked box."]
[]
[null,null,null,null,"Fail: parts NOT 100% visually inspected with WI up to date. NO Training records of operators available and up to date and Scrap NOT documented and put in red bin or locked box."]

{"sheet":"Contamination Control Audit","index":14,"n_rows":39,"n_cols":13,"rows_kept":39,"cut":false,"hidden":true,"merged":[[38,12,40,12],[38,11,40,11],[38,10,40,10],[38,8,40,8],[38,9,40,9],[38,7,40,7],[35,7,37,7],[38,6,40,6],[35,8,37,8],[29,12,31,12],[29,11,31,11],[32,7,34,7],[32,6,34,6],[35,6,37,6],[32,8,34,8],[32,9,34,9],[32,12,34,12],[32,11,34,11],[32,10,34,10],[35,10,37,10],[35,9,37,9],[35,11,37,11],[35,12,37,12],[29,6,31,6],[29,7,31,7],[29,8,31,8],[29,10,31,10],[29,9,31,9],[23,7,25,7],[26,7,28,7],[26,6,28,6],[23,6,25,6],[20,12,22,12],[20,11,22,11],[20,10,22,10],[20,9,22,9],[20,8,22,8],[20,7,22,7],[20,6,22,6],[26,12,28,12],[23,12,25,12],[23,11,25,11],[23,10,25,10],[23,9,25,9],[23,8,25,8],[26,11,28,11],[26,10,28,10],[26,9,28,9],[26,8,28,8],[17,6,19,6],[17,12,19,12],[17,11,19,11],[17,10,19,10],[17,9,19,9],[17,8,19,8],[17,7,19,7],[6,12,7,12],[8,12,10,12],[11,12,13,12],[14,12,16,12],[6,11,7,11],[8,6,10,6],[8,7,10,7],[8,8,10,8],[8,9,10,9],[8,10,10,10],[8,11,10,11],[6,6,7,6],[6,7,7,7],[6,8,7,8],[6,9,7,9],[6,10,7,10],[11,11,13,11],[0,4,3,4],[2,5,4,5],[6,0,7,0],[6,3,7,3],[6,4,7,4],[8,0,10,0],[8,3,10,3],[8,5,10,5],[6,1,7,2],[8,1,10,2],[0,0,0,1],[1,0,1,1],[2,0,2,1],[3,0,3,1],[0,2,0,3],[1,2,1,3],[2,2,2,3],[3,2,3,3],[5,0,5,3],[11,0,13,0],[11,3,13,3],[11,5,13,5],[14,0,16,0],[14,3,16,3],[14,5,16,5],[17,0,19,0],[17,3,19,3],[17,5,18,5],[11,1,13,2],[14,1,16,2],[17,1,19,2],[20,0,22,0],[20,3,22,3],[20,5,22,5],[23,0,25,0],[23,3,25,3],[23,5,25,5],[26,0,28,0],[26,3,28,3],[26,5,28,5],[20,1,22,2],[23,1,25,2],[26,1,28,2],[29,0,31,0],[29,3,31,3],[29,5,31,5],[38,0,40,0],[38,3,40,3],[38,5,40,5],[32,0,34,0],[32,3,34,3],[32,5,34,5],[35,0,37,0],[35,3,37,3],[35,5,37,5],[29,1,31,2],[32,1,34,2],[35,1,37,2],[38,1,40,2],[14,6,16,6],[14,7,16,7],[14,8,16,8],[14,9,16,9],[14,10,16,10],[14,11,16,11],[11,6,13,6],[11,7,13,7],[11,8,13,8],[11,9,13,9],[11,10,13,10]]}
["Date: "]
["Supplier Name:                                                                                                               ",null,null,null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F53)<>COUNT(A9:A53),\"R - Incomplete\",IF(OR(COUNTIF(F9:F53,\"Fail\")>0,COUNTIF(F9:F53,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F53,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["Contamination Control Process Specific Audit",null,null,null,null,"JUDGEMENT"]
[null,"Question",null,"Verify ","                                                                     ","(G/Y/R or P/F)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
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[]
[11]

{"sheet":"Ductile Iron Casting Audit","index":15,"n_rows":53,"n_cols":13,"rows_kept":53,"cut":false,"hidden":true,"merged":[[38,12,40,12],[35,12,37,12],[50,12,52,12],[47,12,49,12],[44,12,46,12],[41,12,43,12],[6,12,7,12],[8,12,10,12],[11,12,13,12],[14,12,16,12],[17,12,19,12],[20,12,22,12],[5,11,5,12],[23,12,25,12],[32,12,34,12],[29,12,31,12],[26,12,28,12],[2,5,4,5],[6,0,7,0],[6,3,7,3],[6,4,7,4],[6,5,7,5],[3,0,3,1],[3,2,3,3],[6,1,7,2],[5,0,5,3],[14,1,16,2],[17,1,19,2],[8,0,10,0],[8,3,10,3],[8,5,10,5],[11,0,13,0],[11,3,13,3],[11,5,13,5],[8,1,10,2],[11,1,13,2],[26,0,28,0],[26,3,28,3],[26,5,28,5],[29,0,31,0],[29,3,31,3],[29,5,31,5],[26,1,28,2],[29,1,31,2],[20,0,22,0],[20,3,22,3],[20,5,22,5],[23,0,25,0],[23,3,25,3],[23,5,25,5],[20,1,22,2],[23,1,25,2],[38,0,40,0],[38,3,40,3],[38,5,40,5],[38,1,40,2],[32,0,34,0],[32,3,34,3],[32,5,34,5],[35,0,37,0],[35,3,37,3],[35,5,37,5],[32,1,34,2],[35,1,37,2],[47,0,49,0],[47,3,49,3],[47,5,49,5],[50,0,52,0],[50,3,52,3],[50,5,52,5],[47,1,49,2],[50,1,52,2],[41,0,43,0],[41,3,43,3],[41,5,43,5],[44,0,46,0],[44,3,46,3],[44,5,46,5],[41,1,43,2],[44,1,46,2],[11,10,13,10],[11,11,13,11],[8,7,10,7],[8,8,10,8],[8,9,10,9],[8,10,10,10],[8,11,10,11],[6,7,7,7],[6,8,7,8],[6,9,7,9],[6,10,7,10],[6,11,7,11],[20,10,22,10],[20,11,22,11],[17,7,19,7],[17,8,19,8],[17,9,19,9],[17,10,19,10],[17,11,19,11],[14,7,16,7],[14,8,16,8],[14,9,16,9],[14,10,16,10],[14,11,16,11],[0,0,0,1],[0,2,0,3],[1,0,1,1],[1,2,1,3],[2,0,2,1],[2,2,2,3],[20,7,22,7],[20,8,22,8],[20,9,22,9],[11,7,13,7],[11,8,13,8],[11,9,13,9],[20,6,22,6],[6,6,7,6],[8,6,10,6],[11,6,13,6],[14,6,16,6],[17,6,19,6],[14,0,16,0],[14,3,16,3],[14,5,16,5],[17,0,19,0],[17,3,19,3],[17,5,19,5],[23,11,25,11],[26,6,28,6],[26,7,28,7],[26,8,28,8],[26,9,28,9],[26,10,28,10],[26,11,28,11],[23,6,25,6],[23,7,25,7],[23,8,25,8],[23,9,25,9],[23,10,25,10],[29,11,31,11],[32,6,34,6],[32,7,34,7],[32,8,34,8],[32,9,34,9],[32,10,34,10],[32,11,34,11],[29,6,31,6],[29,7,31,7],[29,8,31,8],[29,9,31,9],[29,10,31,10],[35,11,37,11],[35,6,37,6],[35,7,37,7],[35,8,37,8],[35,9,37,9],[35,10,37,10],[38,11,40,11],[41,6,43,6],[41,7,43,7],[41,8,43,8],[41,9,43,9],[41,10,43,10],[41,11,43,11],[38,6,40,6],[38,7,40,7],[38,8,40,8],[38,9,40,9],[38,10,40,10],[50,11,52,11],[50,6,52,6],[50,7,52,7],[50,8,52,8],[50,9,52,9],[50,10,52,10],[44,11,46,11],[47,6,49,6],[47,7,49,7],[47,8,49,8],[47,9,49,9],[47,10,49,10],[47,11,49,11],[44,6,46,6],[44,7,46,7],[44,8,46,8],[44,9,46,9],[44,10,46,10]]}
["Date: ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!$J19),\"\",'Cover, Recommendation Sheet'!$J19)","v":""}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!C4),\"\",'Cover, Recommendation Sheet'!C4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F53)<>COUNT(A9:A53),\"R - Incomplete\",IF(OR(COUNTIF(F9:F53,\"Fail\")>0,COUNTIF(F9:F53,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F53,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["Ductile Iron Casting Process Specific Audit",null,null,null,null,"JUDGEMENT"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or \nPass/Fail)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
[1,"Is the metal chemistry checked on a continual basis at the central / holding furnace/ and are SPC charts used?",null,"The % of carbon / CE (carbon equivalent) should be monitored & look for SPC charts on silicon ","Pass: CE and Silicon SPC charts available"]
[]
[null,null,null,null,"Fail: CE and Silicon is not monitored and charted on SPC control chart"]
[2,"Is the temperature and chemistry via the spectrograph in the pour station monitored.",null,"Look for an SPC chart on the temperature. Also look for the final chemistry check. ","Pass: SPC Chart for material temperature at the pour station is present"]
[]
[null,null,null,null,"Fail: SPC Chart for material temperature is not present at pour station"]
[3,"Is there a time limit set after Mg inoculation to prevent nodularity fade? Is there an alarm system?",null,"Look for the maximum time and for the presence of a time alarm.","Pass: Timer and alarm set after magnesium innoculation"]
[]
[null,null,null,null,"Fail: No Timer or Alarm set after magnesium innoculation"]
[4,"Is FeSi or other post inoculation during mold fill checked?",null,"Ask question / visually observe","Pass: FeSi checked during mold fill post innoculation"]
[]
[null,null,null,null,"Fail: No post innoculation check of FeSi"]
[5,"Is magnesium residual checked and recorded?",null,"Ask question and check records.","Pass: Magnesium residual checked and recorded"]
[]
[null,null,null,null,"Fail: Magnesium residual not checked or not recorded"]
[6,"Does the actual metal temperature set point match the set up sheet / process control plan?",null,"Visual observation on floor at appropriate points in process","Pass: Melt Temperature set point matches set up sheet"]
[]
[null,null,null,null,"Fail: Melt Temperature set point does not match set up sheet"]
[7,"Is pour basin full at end of mold pour?",null,"Visual observation. If not full investigate rational / review procedure for scrapping mold.","Pass: Pour basin is full at end of pour"]
[]
[null,null,null,null,"Fail: Pour basin is not full at end of pour"]
[8,"Is there any mold / metal runout?",null,"Visual observation / review procedure for defective molds.","Pass: No mold / metal runout"]
[]
[null,null,null,null,"Fail: Visible mold / metal runout"]
[9,"How are defective molds (short pour, runout, broken) identified and controlled?",null,"Ask question / visual observation","Pass: Defective molds identified and well controlled"]
[]
[null,null,null,null,"Fail: Defective molds not identified or identifed but not well controlled"]
[10,"Is nodularity / microstructure checked on \"last mold\" poured for each Mg inoculation treatment?",null,"Nodularity sample from \"last mold\", is the last mold identified and marked?  Is 100% NDT testing being used (required for safety parts).","Pass: Last mold nodularity and microstructure is checked (100% NDT for safety parts required)"]
[]
[null,null,null,null,"Fail: Last mold nodularity not checked"]
[11,"Is x-ray equipment certified? Are operators trained and certified?",null,"Visual observation and training records","Pass: X-ray equipment is certified and operators trained / certified"]
[]
[null,null,null,null,"Fail: X-ray equipment is not certified or operators not trained and certified"]
[12,"Are there visual aids for post casting processing such as gate / fin removal and gaging?",null,"Visual observation","Pass: Visual Aids for post casting processes available"]
[]
[null,null,null,null,"Fail: No Visual aids or inadequate visual aids available"]
[13,"Are computer programs or mechanical limits protected from non-authorized changes?",null,"Look for enclosed and locked cabinets for computer programs","Pass: Programs and Limits are protected from un-authorized changes"]
[]
[null,null,null,null,"Fail: Programs and Limits are not protected from changes"]
[14,"Are there audits developed for wall thickness checks?",null,"Control Plan/documentation","Pass: Wall thichness audits developed and available"]
[]
[null,null,null,null,"Fail: Wall Thickness Audits not developed or data not available for review"]
[15,"Are there inspection audits developed with hit points on key casting features subject to wear, such as CMM, optical smart scopes or laser inspection? ",null,"Review inspection programs and visual casting features","Pass: CMM or guaging of wear features are developed and checked regularly"]
[]
[null,null,null,null,"Fail: No CMM or guaging of wear features have been developed"]

{"sheet":"Electrical Product Audit","index":16,"n_rows":56,"n_cols":13,"rows_kept":56,"cut":false,"hidden":true,"merged":[[35,10,37,10],[32,10,34,10],[5,0,5,3],[8,8,10,8],[11,7,13,7],[11,8,13,8],[11,9,13,9],[32,0,34,0],[26,6,28,6],[26,7,28,7],[26,8,28,8],[26,9,28,9],[26,10,28,10],[23,5,25,5],[23,8,25,8],[23,7,25,7],[23,6,25,6],[20,5,22,5],[20,6,22,6],[20,0,22,0],[20,1,22,2],[20,3,22,3],[23,0,25,0],[20,8,22,8],[41,6,43,6],[41,5,43,5],[38,5,40,5],[38,8,40,8],[38,9,40,9],[32,5,34,5],[29,5,31,5],[26,0,28,0],[29,0,31,0],[26,1,28,2],[29,6,31,6],[29,7,31,7],[35,0,37,0],[38,0,40,0],[38,1,40,2],[38,3,40,3],[0,0,0,1],[0,2,0,3],[0,4,3,4],[1,0,1,1],[1,2,1,3],[2,0,2,1],[2,2,2,3],[11,0,13,0],[14,0,16,0],[11,1,13,2],[11,3,13,3],[35,11,37,11],[38,11,40,11],[23,11,25,11],[26,11,28,11],[29,11,31,11],[32,11,34,11],[6,11,7,11],[8,11,10,11],[11,11,13,11],[14,11,16,11],[2,5,4,5],[3,0,3,1],[3,2,3,3],[5,11,5,12],[6,1,7,2],[6,4,7,4],[6,12,7,12],[8,1,10,2],[8,3,10,3],[8,12,10,12],[8,9,10,9],[8,10,10,10],[6,6,7,6],[6,7,7,7],[6,8,7,8],[6,9,7,9],[6,0,7,0],[6,3,7,3],[8,0,10,0],[6,10,7,10],[8,5,10,5],[8,6,10,6],[8,7,10,7],[6,5,7,5],[11,12,13,12],[14,1,16,2],[14,3,16,3],[14,12,16,12],[17,0,19,0],[17,1,19,2],[17,3,19,3],[17,5,19,5],[17,6,19,6],[17,7,19,7],[17,8,19,8],[17,9,19,9],[17,10,19,10],[17,11,19,11],[17,12,19,12],[11,10,13,10],[14,5,16,5],[14,6,16,6],[14,7,16,7],[14,8,16,8],[14,9,16,9],[14,10,16,10],[11,5,13,5],[11,6,13,6],[20,9,22,9],[20,10,22,10],[20,11,22,11],[20,12,22,12],[23,1,25,2],[23,3,25,3],[23,12,25,12],[23,10,25,10],[23,9,25,9],[20,7,22,7],[26,12,28,12],[29,1,31,2],[29,3,31,3],[29,12,31,12],[32,1,34,2],[32,3,34,3],[32,12,34,12],[35,1,37,2],[35,3,37,3],[35,12,37,12],[26,5,28,5],[32,9,34,9],[32,8,34,8],[35,5,37,5],[35,6,37,6],[35,7,37,7],[35,8,37,8],[35,9,37,9],[26,3,28,3],[29,8,31,8],[29,9,31,9],[29,10,31,10],[32,7,34,7],[32,6,34,6],[38,12,40,12],[41,1,43,2],[41,3,43,3],[41,12,43,12],[44,0,46,0],[44,1,46,2],[44,3,46,3],[44,5,46,5],[44,6,46,6],[44,7,46,7],[44,8,46,8],[44,9,46,9],[44,10,46,10],[44,11,46,11],[44,12,46,12],[41,11,43,11],[38,10,40,10],[41,10,43,10],[41,9,43,9],[41,8,43,8],[38,6,40,6],[41,0,43,0],[41,7,43,7],[38,7,40,7],[50,12,52,12],[47,0,49,0],[47,1,49,2],[47,3,49,3],[47,5,49,5],[47,6,49,6],[47,7,49,7],[47,8,49,8],[47,9,49,9],[47,10,49,10],[47,11,49,11],[47,12,49,12],[50,0,52,0],[50,1,52,2],[50,3,52,3],[50,5,52,5],[50,6,52,6],[50,7,52,7],[50,8,52,8],[50,9,52,9],[50,10,52,10],[50,11,52,11],[53,11,55,11],[53,12,55,12],[53,0,55,0],[53,1,55,2],[53,3,55,3],[53,5,55,5],[53,6,55,6],[53,7,55,7],[53,8,55,8],[53,9,55,9],[53,10,55,10]]}
["Date: ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!$J19),\"\",'Cover, Recommendation Sheet'!$J19)","v":""}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!C4),\"\",'Cover, Recommendation Sheet'!C4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F56)<>COUNT(A9:A56),\"R - Incomplete\",IF(OR(COUNTIF(F9:F56,\"Fail\")>0,COUNTIF(F9:F56,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F56,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["Electrical Process Specific Audit",null,null,null,null,"JUDGEMENT"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or \nPass/Fail)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
[1,"Does the supplier have an internal team or work group identified on reducing warranty?",null,"The supplier shall have a procedure which clearly identifies a focus group(s) to address warranty concerns.  Supplier should be utilizing a warranty tracking system. ","Pass: Internal Warranty analysis group in place"]
[]
[null,null,null,null,"Fail: No internal warranty analysis group in place"]
[2,"Does the supplier have a general flow diagram on processing warranty field returns?",null,"A flow diagram should include tracking incoming warranty field returns, initial visual evaluation, testing, final analysis, and a feed back to top management,  manufacturing site, and customer. ","Pass: Flow chart established and followed for processing field returns"]
[]
[null,null,null,null,"Fail: No flow chart established for processing field returns"]
[3,"Does supplier have an internal tracking method or recording system of warranty field returns?",null,"The Supplier at a minimum should be logging in part number, build date and or serial number, description of reported failure, and date of returned part.","Pass: Part tracking / logging system available and used"]
[]
[null,null,null,null,"Fail: No part tracking / logging system or system not used"]
[4,"Does the supplier have people trained to use the 5 Why/8-D forms.",null,"Look for training material and forms","Pass: Eveidence of analysis documents"]
[]
[null,null,null,null,"Fail: No analysis documents or"]
[5,"Does supplier procedure for initial warranty evaluation have less than a one week turn around time?",null,"Supplier has one week upon receipt of field return to evaluate and respond with root cause back to customer.","Pass: Initial response time tracked with target of one week response"]
[]
[null,null,null,null,"Fail: Initial response target greater than one week, not tracked or no target"]
[6,"Does the supplier have a procedure for a fast response when there is a warranty concern identified?",null,"The supplier should have a reaction plan which includes containment at customer assembly plants, sequencers, SPO and their warehouse.  Also, supplier must immediately notify customer when a failure mode is identified.","Pass: Response plan available covering all elements"]
[]
[null,null,null,null,"Fail: No fast response plan or missing elements in response plan"]
[7,"Is the supplier tracking \"all\" warranty returns for a minimum of one year when there is a new platform launch?",null,"Supplier shall be targeting customer IPTV/PPM target identified.","Pass:  All warranty parts analized"]
[]
[null,null,null,null,"Fail: Sample of 'like' cases analized only"]
[8,"Is there a dedicated work area to analyze field returns?",null,"A designated area shall be appropriated to analyze and tear down returned units so there is no cross contamination from other units.","Pass: A designated area in place to analyze and tear down returned units "]
[]
[null,null,null,null,"Fail: Shared tear down area or no desidnated tear down area"]
[9,"Is there a system in place where upper management is reviewing field return data?",null,"The supplier shall have a procedure where management regularly reviews the data.  ","Pass: Evidence of report out of warranty findings to upper management on a regular basis"]
[]
[null,null,null,null,"Fail: No evidence of report out to upper management"]
[10,"Is the supplier's warranty return tracking matrix shared with the manufacturing site & PDT?",null,"The supplier should provide evidence of a bi-weekly/monthly warranty return report. The manufacturing site should provide feedback of corrective action (5 phase) for each new warranty item. The supplier warranty matrix is generated from the problem cases coded as warranty return.","Pass: evidend of feedback from warranty analysis to Manufactuing and PDT"]
[]
[null,null,null,null,"Fail: No feedback evidence available"]
[11,"Does supplier have a database for 5phases which can be globally accessible?",null,"Supplier is required to have a common global lessons learned data base for look across.","Pass: Global lessons learned database in place"]
[]
[null,null,null,null,"Fail: Local lessons learned or no lessons learned database"]
[12,"Does the supplier have test documentation for warranty field returns: Tri-Temperature, Tri Voltage functional/Parametric, and Vibration data?",null,"The supplier shall have documentation on file where tests were preformed on field returned parts including parts where the customer complaint could not be verified (CCNV). ","Pass: All testing results added to the analysis document (8D, 5-why etc.)"]
[]
[null,null,null,null,"Fail:  Missing documentation of test results"]
[13,"Is the supplier using a certified/credited approved lab .  Are the testing equipment calibrations and/or verification certified, posted, and current?",null,"Supplier should use a certified  approved lab.  The test chamber system shall have a tracking system on calibration dates of equipment. This system will typically be a computerized tracking system or other notification system.  Test equipment shall be verified/calibrated per applicable customer specific standard or consensus standard, e.g., ASTM, SAE, ISO, NIST, etc.  Verification/calibration results shall be internally reviewed, approved and documented.  ","Pass: All lab equipment certifed and calibrated.  Outside test labs accredited"]
[]
[null,null,null,null,"Fail: Any analysis equipment non certifed and calibrated or no evidence that outside lab is accredited"]
[14,"Is there proper protection against contamination in the test chamber(s)?",null,"All areas of test chamber(s) verified to be free of contaminants that may cause test defects or failures.  A record of cleaning shall be tracked to ensure prior testing has not contaminated test chamber. ","Pass: Contamintion control in place for test chambers"]
[]
[null,null,null,null,"Fail: No contamination control plan for test chambers or insufficient control"]
[15,"Are ESD equipment standards established?",null,"All equipment and operators shall be properly grounded and adhere to ANSI or I.E.C. standards.  The measurements/verification of the benches, floor etc. should be done periodically and the revision of the results should be part of the layered audit.","Pass:  ESD control plan in place in Lab with evidence of passing ESD audit result"]
[]
[null,null,null,null,"Fail: No ESD control plan in place or no Passing ESD audit"]
[16,"Does the supplier have documentation and evidence where field returns are retained in a friendly environment?",null,"Suppliers are required per SOR to maintain & store warranty field returns for 30 days.  The supplier must provide storage where parts will not degrade over time.","Pass: Climate controlled storage area for returned parts"]
[]
[null,null,null,null,"Fail: No area dedicated for returned parts in climate controled area"]

{"sheet":"ESD Protection 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["Date: ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!$J19),\"\",'Cover, Recommendation Sheet'!$J19)","v":""}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!C4),\"\",'Cover, Recommendation Sheet'!C4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F119)<>COUNT(A9:A119),\"R - Incomplete\",IF(OR(COUNTIF(F9:F119,\"Fail\")>0,COUNTIF(F9:F119,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F1119,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["ESD Protection Process Specific Audit",null,null,null,null,"JUDGEMENT"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or \nPass/Fail)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
[1,"Is there a statement of management commitment regarding ESD control that has been distributed to all employees at the location within the past 12 months?",null,"Management commitment on ESD management should be known by all employees","Pass: Statement of Management"]
[]
[null,null,null,null,"Fail: No Statement of Management"]
[2,"Is there a documented ESD control plan according to ESD S20.20 2007?",null,"The supplier shall establish and maintain a formal documented ESD program.","Green: ANSI 20.20 being used as the standard and followed"]
[null,null,null,null,"Yellow: Internal specification created, being used, and can show evidence of compliance"]
[null,null,null,null,"Red: Specification not being followed or no specficiation in place"]
[3,"Is there a documented list with ESD sensitivity level for all ESD items used in the location?",null,"ESD sensitive components and products should be documented.","Green: List is available and complete"]
[null,null,null,null,"Yellow: List is available but incomplete,"]
[null,null,null,null,"Red: No List is available"]
[4,"Is there an ESD Process Owner/Coordinator assigned the overall responsibility for the ESD program at this location?",null,"Ownership of the ESD process is essential and reflects on the level of management commitment.","Green: Owner is identified and trained"]
[null,null,null,null,"Yellow: owner is identified (not trained or in training)"]
[null,null,null,null,"Red: There is no owner"]
[5,"Is the ESD Process Owner/Coordinator staying abreast of current ESD technology by attending related ESD training?",null,"The ESD coordinator should take part in updated ESD technology training, such as ESD S20.20-2007 or IEC-61340-5-1:2007","Pass: Yes and have training log available"]
[]
[null,null,null,null,"Fail: No or do not have training log available"]
[6,"Is there an ESD Team/Committee that is active at the location?",null,"ESD team should be from all related department, and all these team members should attend ESD training and been qualified","Green: Team assisgned and has all respective departments represented and attending"]
[null,null,null,null,"Yellow: Team assigned, but the team does not cover all the respective departments. Or lack of attendance from respective departments."]
[null,null,null,null,"Red: No team assigned"]
[7,"Are the electronic protected areas(EPA) identified with boundary and caution signs?",null,"An EPA can consist of a single workstation, entire room or building, Caution signs indicating the existence of the EPA shall be posted and clearly visible to personnel prior to entry to the EPA","Green: Area designeated and all markings are maintained."]
[null,null,null,null,"Yellow: Area designated, but the markings are not maintained"]
[null,null,null,null,"Red: No designated area defined by floor markings and/or visible cues"]
[8,"Are calibration and maintenance procedures followed and records maintained for the instruments used in the location’s ESD Control Program such as: wrist strap testers and ionizers?",null,"Wrist strap system tester, footwear system tester and ionizer should be calibrated periodically.","Pass: The calibration procedure has been defined on for each department to include frequency of checks and records to show the procedure is being followed."]
[]
[null,null,null,null,"Fail: No procedure in place for each department, no frequency noted or no records showing completion"]
[9,"Is there a documented corrective and preventive action process in place for ESD issues?",null,"Any ESD related issues should be resolved according to CA&PA procedure.","Pass: Fault tree/lessons learned in place with CA and PA noted and followed"]
[]
[null,null,null,null,"Fail: No documented process in place"]
[10,"Are all personnel including visitors who enter EPA trained on the local ESD control policies, procedures, and requirements or escorted by trained people?",null,"It is imperative that all people who enter EPA undergo formal ESD training and re-training in order to raise ESD awareness. Customer and supplier also need to accept such kind of training before enter EPA","Pass: Records to show visitors, contrators, cleaning crews to be either trained in ESD protection or escorted while in the ESD protected area."]
[]
[null,null,null,null,"Fail: No records to show the passing criteria"]
[11,"Do employees receive update training and testing at intervals less than or equal to 12 months?",null,"Initial and recurrent ESD awareness and prevention training shall be provided to all personnel who handle or otherwise come into contact with any ESDS items","Pass: Regular training records are kept and maintined at the proper frequency, and to show ability to not allow untrained or lapsed trained personnel on the equipment."]
[]
[null,null,null,null,"Fail: No records are kept to show training"]
[12,"Is there a list of qualified ESD protective equipment, materials and supplies, such as: wrist straps, packaging, footwear, tote boxes, and adhesive tape, that has been approved by the ESD Process Owner/Coordinator?",null,"All tools and personal items used in EPA should be qualified, Wrist straps should according to ESD S1.1, packaging, tote box and adhesive tape should according to ESD S541, footwear should according to ESD S9.1. All non essential personal items must be kept out of the EPA.","Pass: All work area should have standardized work labels showing how to be dressed, don grounding devices, and check for insulators. Self monitoring and visual inspections to not allow any deviations"]
[]
[null,null,null,null,"Fail: No standardized work labels or inspection points."]
[13,"\nIs a common point grounding system used for each work position ?",null,"Per ANSI/ESD S6.1 - for Protection of Electrostatic Discharge Susceptible Items - Grounding-Recommended Practice","Pass: Common point used"]
[]
[null,null,null,null,"Fail: Common point not used or the common ground point not maintained"]
[14,"Is there a process followed to qualify machinery and test equipment that is used with ESD sensitive components or assemblies prior to production?",null,"ESD SP10.1 should be used to qualify automotive equipment used with ESD sensitive components and assemblies.","Pass: Procedure is created and followed with documentation to show adherence."]
[]
[null,null,null,null,"Fail: No procuedure or the work is not logged to show completion"]
[15,"Is ESD compliance audit conducted according to planned frequency?",null,"ESD audits at a pre-determined frequency should be performed to ensure compliance to the program. External ESD audits must be performed where necessary to ensure supplier compliance.","Pass: ESD audits are conducted at a predetermined frequency and logged to show evidence"]
[]
[null,null,null,null,"Fail: No procedure, no frequency noted or no documentation to show work completed"]
[16,"Is ESD protective packaging used on incoming components?",null,"Look for evidence.","Pass: Procedure in place and evidence showing ESD material is protected at all times from incoming material and inspection through the outgoing shipping department"]
[]
[null,null,null,null,"Fail: No procedure in place or non-compliance to ESD standard seen during the audit"]
[17,"Are incoming components warehoused?",null,"Separate contained space that is access controlled, climate controlled and ESD protected","Pass: Material will need to be located in a properly maintained ESD protected area and/or in ESD protected containers"]
[]
[null,null,null,null,"Fail: No ESD protected area, or containers, or evidence of improper ESD handleing proceudres"]
[18,"Wrist straps",null,"Operators should wear a wrist strap connected to ground, when seated. Wireless wrist straps can not be used in EPA. Wrist straps should be checked according to ESD S1.1-1998. The wrist strap cord resistance should between 0.8-1.2 Mohms, and the system resistance with personnel to ground should be less than 35Mohms.","Pass: All work area should have standardized work labels showing how to be dressed, don grounding devices, and check for insulators. Self monitoring and visual inspections to not allow any deviations"]
[]
[null,null,null,null,"Fail: No standardized work labels or inspection points."]
[19,"Flooring-footwear",null,"Employees should wear ESD footwear, or heel/toe grounders, on both feet, when handling ESD sensitive components or assemblies on ESD flooring. Flooring should be checked according to ESD S7.1-2005, point to point resistance and resistance to ground should be less than 1x10e9 ohms. Footwear should be checked according to ESD S9.1-2005 and the resistance should be less than 1x 10e9ohms. The flooring-footwear system should be checked according to ESD S97.1. The resistance should be less than 35Mohms or according to ESD S97.1 & ESD S97.2 the resistance is less than 1x10e9ohms and voltage is less than 100V.","Pass: All work area should have standardized work labels showing how to be dressed, don grounding devices, and check for insulators. Self monitoring and visual inspections to not allow any deviations"]
[]
[null,null,null,null,"Fail: No standardized work labels or inspection points."]
[20,"Worksurface/shelf",null,"Checked according to ESD S4.1-1997. The point to point resistance and resistance to ground should be less than 1x10e9ohms.","Pass: All work area should have standardized work labels showing how to be dressed, don grounding devices, and check for insulators. Self monitoring and visual inspections to not allow any deviations"]
[]
[null,null,null,null,"Fail: No standardized work labels or inspection points."]
[21,"Seating/cart",null,"checked according to ESD S12.1-1997, the point to point resistance and resistance to ground should be less than 1x10e9ohms","Pass: All work area should have standardized work labels showing how to be dressed, don grounding devices, and check for insulators. Self monitoring and visual inspections to not allow any deviations"]
[]
[null,null,null,null,"Fail: No standardized work labels or inspection points."]
[22,"ionizer",null,"calibrated according to ESD S3.1-2000 and periodical verification according to ESD S3.3-2000. the offset voltage should between -50V and 50V, the decay time should be less than 20s","Pass: All work area should have standardized work labels showing how to be dressed, don grounding devices, and check for insulators. Self monitoring and visual inspections to not allow any deviations"]
[]
[null,null,null,null,"Fail: No standardized work labels or inspection points."]
[23,"Garment",null,"checked according to ESD S2.1-1997, the point to point resistance and sleeve to sleeve resistance should be less than 1x10e11 ohms","Pass: All work area should have standardized work labels showing how to be dressed, don grounding devices, and check for insulators. Self monitoring and visual inspections to not allow any deviations"]
[]
[null,null,null,null,"Fail: No standardized work labels or inspection points."]
[24,"Are finger cots & gloves made of ESD protected material.",null,"Look for the procedure.","Pass: All work area should have standardized work labels showing how to be dressed, don grounding devices, and check for insulators. Self monitoring and visual inspections to not allow any deviations"]
[]
[null,null,null,null,"Fail: No standardized work labels or inspection points."]
[25,"Soldering iron and equipment tools",null,"Checked according to ESD STM13.1-2000, the resistance to ground should be less than 2ohms, and the iron voltage should be less than 20mV, and iron current should be less than 10mA.","Pass: All work area should have standardized work labels showing how to be dressed, don grounding devices, and check for insulators. Self monitoring and visual inspections to not allow any deviations"]
[]
[null,null,null,null,"Fail: No standardized work labels or inspection points."]
[26,"Is there a procedure incase Emergency Medical Equipment is used in the EPA?",null,"Look for the procedure.","Pass: All work area should have standardized work labels showing how to be dressed, don grounding devices, and check for insulators. Self monitoring and visual inspections to not allow any deviations"]
[]
[null,null,null,null,"Fail: No standardized work labels or inspection points."]
[27,"Does one designated inspector, for each work shift, perform the internal ESD audit for the entire location? Here location means the area where components/products are handled, manufactured, transported and/or shipped. (May be part-time and may be the same inspector for all shifts.)",null,"The inspector should take part in ESD training, especially for ESD control items test training.","Pass: Designated inspector identified and trained with up to date training logs."]
[]
[null,null,null,null,"Fail: No person identified or training logs not complete or available."]
[28,"Is the ESD Training Program tailored to address current ESD audit findings?",null,"Typical ESD audit findings should be added into ESD training material as lessons learned.","Green: ESD training in place and updates to show any lessons learned activities"]
[null,null,null,null,"Yellow: ESD training in place with no changes due to any lessons learned activities"]
[null,null,null,null,"Red: No training program"]
[29,"Do you maintain ESD Work Area Audit results that illustrate long term trends? Please attach a copy of the latest long-term trend analysis for your location.\n",null,"Long term trend analysis should be used to certify the effectiveness of ESD management, such as PPM, FPY trend.","Pass: Records kept and mainted showing any negative trends and CA to eliminate any issues"]
[]
[null,null,null,null,"Fail: No records kept or CA in place"]
[30,"Is component ESD sensitivity based on valid Human Body Model (HBM) and Charge Device Model (CDM) test methods, such as ESDA S5.1 or ESD S5.3.1? Estimates are not considered valid test results.",null,"Component ESD sensitivity should be based on ESD S5.1 for HBM. ESD 5.2 for MM, ESD 5.3.1 for CDM","Green: All ESD models used and verified on a normal frequency with results available and any CA put in place."]
[null,null,null,null,"Yellow: Specification in place but lacking specifc ESD model or test results with CA put in place"]
[null,null,null,null,"Red: No specification in place"]
[31,"Do surfaces (other than Work Surfaces) that contact ESD sensitive product have a surface resistivity between 1.0 X 10e5 and 1.0 X 10e9 ohms per square? Examples of such surfaces are tote boxes and storage bins that are used to store and/or transport ESD sensitive products.",null,"See ESDA S 11.11, test the surface resistance of ESD control items, the surface resistance should meet required limits","Pass: Compliance to work procedures as noted in 4.8.2 to verify that no evidence is present of a non-compliance."]
[]
[null,null,null,null,"Fail: Observed non-compliance to ESD specification for any areas outside of the EPA."]
[32,"When ESD protection is required, are all non-essential static generating materials, such as plastics and Styrofoam, removed from the work surface?",null,"all non-essential static generating materials should be removed from EPA","Pass: No static generating material present and inspected on a normal frequency. Any non-conformance documented and CA put in place. Must have a 5S type environment to make inpsection less time consuming and efficient."]
[]
[null,null,null,null,"Fail: Static generating material on work space areas."]
[33,"For necessary insulators, how to control its static field?",null,"Keep it at least 30 cm away if field bigger than 2000v/inch; or else, use ionizer to neutralize it.","Pass: Item is covered in the ESD protection procedure and compliance is documented"]
[]
[null,null,null,null,"Fail: Item is not covered or a non-compliance is observed"]
[34,"Before enter EPA, has the static on the component package been removed?",null,"If the static on the package is higher than the EPA control level, the package should be replaced by ESD protective material or neutralized","Pass: Proper handleing procdures to include grounding straps are in place to neutralize any static that my linger on the package."]
[]
[null,null,null,null,"Fail: Non-conformance to procedures for grounding of equipment or personnel."]
[35,"Are all ESD sensitive products and WIPs identified with ESD sensitive warning labels and protected with ESD protective packages?",null,"The ESD symbol should meet ESD S8.1 requirement.","Pass: Proper labeling on boxes, bags or any storage containers to show ESD sensitive material is inside"]
[]
[null,null,null,null,"Fail: Proper labeling is not present on any of the above places."]
[36,"Have the ESD requirements been added into the PFMEA and PCP?",null,"Potential ESD risk and passed ESD failure should be identified in PFMEA and PCP.","Pass: Verify that the ESD safe handling procedures are noted in PFMEA"]
[]
[null,null,null,null,"Fail: Not noted in PFMEA"]
[37,"Does the facility have the plan to get ESD S20.20 cert.?",null,"Supplier should have plan to get ESD 20.20 Cert. to improve its ESD management","Green: ANSI 20.20 being used as the standard and followed"]
[null,null,null,null,"Yellow: Internal specification created, being used, and can show comparison to ANSI 20.20"]
[null,null,null,null,"Red: Specification not being followed or no specficiation in place"]

{"sheet":"Extrusion Audit","index":18,"n_rows":25,"n_cols":13,"rows_kept":25,"cut":false,"hidden":true,"merged":[[8,0,8,3],[18,0,18,3],[5,11,5,12],[8,11,8,12],[18,11,18,12],[9,12,11,12],[15,12,17,12],[12,12,14,12],[6,9,7,9],[6,10,7,10],[6,11,7,11],[6,6,7,6],[9,7,11,7],[9,8,11,8],[9,9,11,9],[9,10,11,10],[19,12,21,12],[22,12,24,12],[6,12,7,12],[2,5,4,5],[6,0,7,0],[6,3,7,3],[6,4,7,4],[6,5,7,5],[3,0,3,1],[3,2,3,3],[6,1,7,2],[5,0,5,4],[12,1,14,2],[12,6,14,6],[15,1,17,2],[9,0,11,0],[9,11,11,11],[9,6,11,6],[6,7,7,7],[6,8,7,8],[12,10,14,10],[12,11,14,11],[19,11,21,11],[22,10,24,10],[22,11,24,11],[15,11,17,11],[15,10,17,10],[19,0,21,0],[22,0,24,0],[22,3,24,3],[19,3,21,3],[12,9,14,9],[15,9,17,9],[15,5,17,5],[12,7,14,7],[12,8,14,8],[15,8,17,8],[12,0,14,0],[12,3,14,3],[12,5,14,5],[15,6,17,6],[15,7,17,7],[15,0,17,0],[0,0,0,1],[0,2,0,3],[1,0,1,1],[1,2,1,3],[2,0,2,1],[2,2,2,3],[15,3,17,3],[9,1,11,2],[9,3,11,3],[9,5,11,5],[19,8,21,8],[19,9,21,9],[19,10,21,10],[22,1,24,2],[22,6,24,6],[22,7,24,7],[22,8,24,8],[22,9,24,9],[19,5,21,5],[22,5,24,5],[19,1,21,2],[19,6,21,6],[19,7,21,7]]}
["Date: ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!$J19),\"\",'Cover, Recommendation Sheet'!$J19)","v":""}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!C4),\"\",'Cover, Recommendation Sheet'!C4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F56)<>COUNT(A9:A56),\"R - Incomplete\",IF(OR(COUNTIF(F9:F56,\"Fail\")>0,COUNTIF(F9:F56,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F56,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["Extrusion Process Specific Audit",null,null,null,null,"JUDGEMENT"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or \nPass/Fail)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
["Section 1: Single Piece Extrusion"]
[1,"If phosphate coating is used how is the two week shelf life controlled?",null,"Look for fifo and how schedules are controlled.","Pass: Evidence that shelf life of phosphate coating is well controlled"]
[]
[null,null,null,null,"Fail: No evidence that phosphate coating shelf life is well controlled"]
[2,"Are there in process set up sheets with part drawings for each station?",null,"Look for set up sheets and drawings and inspection records for each station.","Pass: Review set up sheets and drawings for each station"]
[]
[null,null,null,null,"Fail: Partial setup sheets or no set up sheets developed for each station"]
[3,"How are tooling coatings controlled in the process?",null,"Look for tooling certification.","Pass: review tooling certification records that demonstrate control"]
[]
[null,null,null,null,"Fail: No tooling certifications available"]
["Section 2: Continuous Extrusion Process"]
[4,"What lubricant is applied to the shear blade in the aluminum extrusion press? ",null,"Graphite based lubricants are not allowable as it produces defects in the extruded material that will weaken it. Bees wax or sodium hydroxide based lubricants are acceptable.","Pass: Bees Wax or Sodium Hydroxide based lubricants used"]
[]
[null,null,null,null,"Fail: Graphite based lubricants used"]
[5,"How much material in the bloom is culled out for the transition material between billets?",null,"Look for a DOE on what length of material is culled out of the bloom.","Pass: DOE used to determine how much material is culled"]
[]
[null,null,null,null,"Fail: No DOE performed"]

{"sheet":"Forgings Audit","index":19,"n_rows":164,"n_cols":13,"rows_kept":164,"cut":false,"hidden":true,"merged":[[161,12,163,12],[6,1,7,2],[0,0,0,1],[0,2,0,3],[1,0,1,1],[1,2,1,3],[2,0,2,1],[2,2,2,3],[3,0,3,1],[3,2,3,3],[8,1,10,2],[11,1,13,2],[14,1,16,2],[17,1,19,2],[20,1,22,2],[23,1,25,2],[26,1,28,2],[29,1,31,2],[32,1,34,2],[35,1,37,2],[38,1,40,2],[41,1,43,2],[44,1,46,2],[47,1,49,2],[161,0,163,0],[161,3,163,3],[161,5,163,5],[161,6,163,6],[161,7,163,7],[161,8,163,8],[161,9,163,9],[161,10,163,10],[161,11,163,11],[161,1,163,2],[155,12,157,12],[158,0,160,0],[158,3,160,3],[158,5,160,5],[158,6,160,6],[158,7,160,7],[158,8,160,8],[158,9,160,9],[158,10,160,10],[158,11,160,11],[158,12,160,12],[155,1,157,2],[158,1,160,2],[155,0,157,0],[155,3,157,3],[155,5,157,5],[155,6,157,6],[155,7,157,7],[155,8,157,8],[155,9,157,9],[155,10,157,10],[155,11,157,11],[149,12,151,12],[152,0,154,0],[152,3,154,3],[152,5,154,5],[152,6,154,6],[152,7,154,7],[152,8,154,8],[152,9,154,9],[152,10,154,10],[152,11,154,11],[152,12,154,12],[149,1,151,2],[152,1,154,2],[149,0,151,0],[149,3,151,3],[149,5,151,5],[149,6,151,6],[149,7,151,7],[149,8,151,8],[149,9,151,9],[149,10,151,10],[149,11,151,11],[143,12,145,12],[146,0,148,0],[146,3,148,3],[146,5,148,5],[146,6,148,6],[146,7,148,7],[146,8,148,8],[146,9,148,9],[146,10,148,10],[146,11,148,11],[146,12,148,12],[143,1,145,2],[146,1,148,2],[143,0,145,0],[143,3,145,3],[143,5,145,5],[143,6,145,6],[143,7,145,7],[143,8,145,8],[143,9,145,9],[143,10,145,10],[143,11,145,11],[137,12,139,12],[140,0,142,0],[140,3,142,3],[140,5,142,5],[140,6,142,6],[140,7,142,7],[140,8,142,8],[140,9,142,9],[140,10,142,10],[140,11,142,11],[140,12,142,12],[137,1,139,2],[140,1,142,2],[137,0,139,0],[137,3,139,3],[137,5,139,5],[137,6,139,6],[137,7,139,7],[137,8,139,8],[137,9,139,9],[137,10,139,10],[137,11,139,11],[131,12,133,12],[134,0,136,0],[134,3,136,3],[134,5,136,5],[134,6,136,6],[134,7,136,7],[134,8,136,8],[134,9,136,9],[134,10,136,10],[134,11,136,11],[134,12,136,12],[131,1,133,2],[134,1,136,2],[131,0,133,0],[131,3,133,3],[131,5,133,5],[131,6,133,6],[131,7,133,7],[131,8,133,8],[131,9,133,9],[131,10,133,10],[131,11,133,11],[125,12,127,12],[128,0,130,0],[128,3,130,3],[128,5,130,5],[128,6,130,6],[128,7,130,7],[128,8,130,8],[128,9,130,9],[128,10,130,10],[128,11,130,11],[128,12,130,12],[125,1,127,2],[128,1,130,2],[125,0,127,0],[125,3,127,3],[125,5,127,5],[125,6,127,6],[125,7,127,7],[125,8,127,8],[125,9,127,9],[125,10,127,10],[125,11,127,11],[119,12,121,12],[122,0,124,0],[122,3,124,3],[122,5,124,5],[122,6,124,6],[122,7,124,7],[122,8,124,8],[122,9,124,9],[122,10,124,10],[122,11,124,11],[122,12,124,12],[119,1,121,2],[122,1,124,2],[119,0,121,0],[119,3,121,3],[119,5,121,5],[119,6,121,6],[119,7,121,7],[119,8,121,8],[119,9,121,9],[119,10,121,10],[119,11,121,11],[113,12,115,12],[116,0,118,0],[116,3,118,3],[116,5,118,5],[116,6,118,6],[116,7,118,7],[116,8,118,8],[116,9,118,9],[116,10,118,10],[116,11,118,11],[116,12,118,12],[113,1,115,2],[116,1,118,2],[113,0,115,0],[113,3,115,3],[113,5,115,5],[113,6,115,6],[113,7,115,7],[113,8,115,8],[113,9,115,9],[113,10,115,10],[113,11,115,11],[107,12,109,12],[110,0,112,0],[110,3,112,3],[110,5,112,5],[110,6,112,6],[110,7,112,7],[110,8,112,8],[110,9,112,9],[110,10,112,10],[110,11,112,11],[110,12,112,12],[107,1,109,2],[110,1,112,2],[107,0,109,0],[107,3,109,3],[107,5,109,5],[107,6,109,6],[107,7,109,7],[107,8,109,8],[107,9,109,9],[107,10,109,10],[107,11,109,11],[101,12,103,12],[104,0,106,0],[104,3,106,3],[104,5,106,5],[104,6,106,6],[104,7,106,7],[104,8,106,8],[104,9,106,9],[104,10,106,10],[104,11,106,11],[104,12,106,12],[101,1,103,2],[104,1,106,2],[101,0,103,0],[101,3,103,3],[101,5,103,5],[101,6,103,6],[101,7,103,7],[101,8,103,8],[101,9,103,9],[101,10,103,10],[101,11,103,11],[95,12,97,12],[98,0,100,0],[98,3,100,3],[98,5,100,5],[98,6,100,6],[98,7,100,7],[98,8,100,8],[98,9,100,9],[98,10,100,10],[98,11,100,11],[98,12,100,12],[95,1,97,2],[98,1,100,2],[95,0,97,0],[95,3,97,3],[95,5,97,5],[95,6,97,6],[95,7,97,7],[95,8,97,8],[95,9,97,9],[95,10,97,10],[95,11,97,11],[89,12,91,12],[92,0,94,0],[92,3,94,3],[92,5,94,5],[92,6,94,6],[92,7,94,7],[92,8,94,8],[92,9,94,9],[92,10,94,10],[92,11,94,11],[92,12,94,12],[89,1,91,2],[92,1,94,2],[89,0,91,0],[89,3,91,3],[89,5,91,5],[89,6,91,6],[89,7,91,7],[89,8,91,8],[89,9,91,9],[89,10,91,10],[89,11,91,11],[83,12,85,12],[86,0,88,0],[86,3,88,3],[86,5,88,5],[86,6,88,6],[86,7,88,7],[86,8,88,8],[86,9,88,9],[86,10,88,10],[86,11,88,11],[86,12,88,12],[83,1,85,2],[86,1,88,2],[83,0,85,0],[83,3,85,3],[83,5,85,5],[83,6,85,6],[83,7,85,7],[83,8,85,8],[83,9,85,9],[83,10,85,10],[83,11,85,11],[77,12,79,12],[80,0,82,0],[80,3,82,3],[80,5,82,5],[80,6,82,6],[80,7,82,7],[80,8,82,8],[80,9,82,9],[80,10,82,10],[80,11,82,11],[80,12,82,12],[77,1,79,2],[80,1,82,2],[77,0,79,0],[77,3,79,3],[77,5,79,5],[77,6,79,6],[77,7,79,7],[77,8,79,8],[77,9,79,9],[77,10,79,10],[77,11,79,11],[71,12,73,12],[74,0,76,0],[74,3,76,3],[74,5,76,5],[74,6,76,6],[74,7,76,7],[74,8,76,8],[74,9,76,9],[74,10,76,10],[74,11,76,11],[74,12,76,12],[71,1,73,2],[74,1,76,2],[71,0,73,0],[71,3,73,3],[71,5,73,5],[71,6,73,6],[71,7,73,7],[71,8,73,8],[71,9,73,9],[71,10,73,10],[71,11,73,11],[65,6,67,6],[65,7,67,7],[65,8,67,8],[65,9,67,9],[65,10,67,10],[65,11,67,11],[65,12,67,12],[68,0,70,0],[68,3,70,3],[68,5,70,5],[68,6,70,6],[68,7,70,7],[68,8,70,8],[68,9,70,9],[68,10,70,10],[68,11,70,11],[68,12,70,12],[65,1,67,2],[68,1,70,2],[65,0,67,0],[65,3,67,3],[65,5,67,5],[59,7,61,7],[59,8,61,8],[59,9,61,9],[59,10,61,10],[59,11,61,11],[59,12,61,12],[62,0,64,0],[62,3,64,3],[62,5,64,5],[62,6,64,6],[62,7,64,7],[62,8,64,8],[62,9,64,9],[62,10,64,10],[62,11,64,11],[62,12,64,12],[59,1,61,2],[62,1,64,2],[59,0,61,0],[59,3,61,3],[59,5,61,5],[59,6,61,6],[53,7,55,7],[53,8,55,8],[53,9,55,9],[53,10,55,10],[53,11,55,11],[53,12,55,12],[56,0,58,0],[56,3,58,3],[56,5,58,5],[56,6,58,6],[56,7,58,7],[56,8,58,8],[56,9,58,9],[56,10,58,10],[56,11,58,11],[56,12,58,12],[53,1,55,2],[56,1,58,2],[53,0,55,0],[53,3,55,3],[53,5,55,5],[53,6,55,6],[47,7,49,7],[47,8,49,8],[47,9,49,9],[47,10,49,10],[47,11,49,11],[47,12,49,12],[50,0,52,0],[50,3,52,3],[50,5,52,5],[50,6,52,6],[50,7,52,7],[50,8,52,8],[50,9,52,9],[50,10,52,10],[50,11,52,11],[50,12,52,12],[50,1,52,2],[47,0,49,0],[47,3,49,3],[47,5,49,5],[47,6,49,6],[41,7,43,7],[41,8,43,8],[41,9,43,9],[41,10,43,10],[41,11,43,11],[41,12,43,12],[44,0,46,0],[44,3,46,3],[44,5,46,5],[44,6,46,6],[44,7,46,7],[44,8,46,8],[44,9,46,9],[44,10,46,10],[44,11,46,11],[44,12,46,12],[41,0,43,0],[41,3,43,3],[41,5,43,5],[41,6,43,6],[32,9,34,9],[38,9,40,9],[35,9,37,9],[35,10,37,10],[38,10,40,10],[38,11,40,11],[35,11,37,11],[29,9,31,9],[29,10,31,10],[29,11,31,11],[23,11,25,11],[23,10,25,10],[23,9,25,9],[23,8,25,8],[23,7,25,7],[23,6,25,6],[26,6,28,6],[38,7,40,7],[35,7,37,7],[32,7,34,7],[29,7,31,7],[26,7,28,7],[26,11,28,11],[26,10,28,10],[26,9,28,9],[38,8,40,8],[35,8,37,8],[32,8,34,8],[29,8,31,8],[26,8,28,8],[29,6,31,6],[32,6,34,6],[35,6,37,6],[38,6,40,6],[20,7,22,7],[20,6,22,6],[20,8,22,8],[20,9,22,9],[35,12,37,12],[38,12,40,12],[5,11,5,12],[17,11,19,11],[17,10,19,10],[20,11,22,11],[20,10,22,10],[32,11,34,11],[32,10,34,10],[20,12,22,12],[23,12,25,12],[26,12,28,12],[29,12,31,12],[32,12,34,12],[6,12,7,12],[8,12,10,12],[11,12,13,12],[14,12,16,12],[17,12,19,12],[6,11,7,11],[0,4,3,4],[2,5,4,5],[6,0,7,0],[6,3,7,3],[6,4,7,4],[8,0,10,0],[8,3,10,3],[8,5,10,5],[5,0,5,3],[11,0,13,0],[11,3,13,3],[11,5,13,5],[14,0,16,0],[14,3,16,3],[14,5,16,5],[17,0,19,0],[17,3,19,3],[17,5,19,5],[20,0,22,0],[20,3,22,3],[20,5,22,5],[23,0,25,0],[23,3,25,3],[23,5,25,5],[26,0,28,0],[26,3,28,3],[26,5,28,5],[29,0,31,0],[29,3,31,3],[29,5,31,5],[38,0,40,0],[38,3,40,3],[38,5,40,5],[32,0,34,0],[32,3,34,3],[32,5,34,5],[35,0,37,0],[35,3,37,3],[35,5,37,5],[8,6,10,6],[8,7,10,7],[8,8,10,8],[8,9,10,9],[8,10,10,10],[8,11,10,11],[6,6,7,6],[6,7,7,7],[6,8,7,8],[6,9,7,9],[6,10,7,10],[17,9,19,9],[17,8,19,8],[17,7,19,7],[17,6,19,6],[11,11,13,11],[14,6,16,6],[14,7,16,7],[14,8,16,8],[14,9,16,9],[14,10,16,10],[14,11,16,11],[11,6,13,6],[11,7,13,7],[11,8,13,8],[11,9,13,9],[11,10,13,10]]}
["Date: ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!$J19),\"\",'Cover, Recommendation Sheet'!$J19)","v":""}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!C4),\"\",'Cover, Recommendation Sheet'!C4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F164)<>COUNT(A9:A164),\"R - Incomplete\",IF(OR(COUNTIF(F9:F164,\"Fail\")>0,COUNTIF(F9:F164,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F164,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["Forgings Process Specific Audit",null,null,null,null,"JUDGEMENT"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or P/F)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
[1,"Does the supplier have chemical analysis capability?                           ",null,null,"Green: Supplier has chemical analysis capability"]
[null,null,null,null,"Yellow: Supplier does not have chemical analysis capability but A2lA qualified outsourced location is utilized"]
[null,null,null,null,"Red: Supplier does not have chemical analysis capability"]
[2,"Does the supplier have hardness testing capability?",null,null,"Pass: Supplier has hardness testing capability"]
[]
[null,null,null,null,"Fail: Supplier does not have hardness testing capability"]
[3,"Does the supplier have any mechanical testing capability?",null,null,"Pass: Supplier has mechanical testing capability"]
[]
[null,null,null,null,"Fail: Supplier does not have mechanical testing capability"]
[4,"Does the Supplier have a documented process for maintaining the identity of the heat code throughout the process, and does the Supplier demonstrate compliance with the process? ",null,null,"Green: The Supplier has a documented process, and demonstrates compliance with the process (ex. Storage, cutting, forging, finished stock etc.)"]
[null,null,null,null,"Yellow: The Supplier has a documented process, but does not demonstrate compliance with the process OR the Supplier does not have a documented process, but does demonstrate compliance with the process (ex. Storage, cutting, forging, finished stock etc.)"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process (ex. Storage, cutting, forging, finished stock etc.)"]
[5,"Does the supplier Document and provide the receiving facility with the Mill cert and heat code associated with the forged parts being manufactured and does the Supplier demonstrates compliance with the process? ",null,null,"Green: The Supplier documents and provides the receiving facility with the mill cert and heat code associated with the forged parts"]
[null,null,null,null,"Yellow: The Supplier documents and does not provide the receiving facility with the mill cert and heat code associated with the forged parts"]
[null,null,null,null,"Red: The Supplier does not document nor provide the receiving facility with the Mill cert and heat code associated with the forged parts being manufactured"]
[6,"Does the Supplier have a documented process for material storage using the FIFO methodology, and does the Supplier demonstrate compliance with the process? ",null,null,"Green: The Supplier has a documented process, and demonstrates compliance with the process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but does not demonstrate compliance with the process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[7,"Does the Supplier have documented Packaging specifications for each Dana Part and does the Supplier demonstrate compliance with the process?",null,null,"Green: The Supplier has documented packaging specification(s), and demonstrates compliance with the process."]
[null,null,null,null,"Yellow: The Supplier has documented packaging specification(s), but does not demonstrate compliance with the process OR the Supplier does not have documented packaging specification(s), but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have documented packaging specification(s), AND does not demonstrate compliance with the process"]
[8,"Does the supplier have a documented process to review the cut or sheared faces at set-set up for defects, and does the Supplier demonstrate compliance with the process?",null,null,"Green: The Supplier has a documented process, and demonstrates compliance with the process (shear, cracks, piping, etc.)"]
[null,null,null,null,"Yellow: The Supplier has a documented process, but does not demonstrate compliance with the process OR the Supplier does not have a documented process, but does demonstrate compliance with the process (shear, cracks, piping, etc.)"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process (shear, cracks, piping, etc.)"]
[9," Does the supplier have documented process limits for cold shearing based on steel grade and bar diameter, and does the Supplier demonstrate compliance with the process?",null,null,"Green: The Supplier has documented process limits, and demonstrates compliance with the process."]
[null,null,null,null,"Yellow: The Supplier has documented process limits, but does not demonstrate compliance with the process OR the Supplier does not have documented process limits, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have documented process limits, AND does not demonstrate compliance with the process"]
[10,"Does the supplier have a documented process to inspect billets for square ness, and does the Supplier demonstrate compliance with the process?",null,null,"Green: The Supplier has a documented process, and demonstrates compliance with the process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but does not demonstrate compliance with the process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[11,"Does the supplier have a predictive/preventative maintenance process for Shear tooling, and does the Supplier demonstrate compliance with the process?",null,null,"Green: The Supplier has a predictive/preventative maintenance process, and demonstrates compliance with the process."]
[null,null,null,null,"Yellow: The Supplier has a predictive/preventative maintenance process, but does not demonstrate compliance with the process OR the Supplier does not have a predictive/preventative maintenance process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[12,"Does the supplier have a documented process for control of the mult/billet size, and does the Supplier demonstrate compliance with the process? ",null,null,"Green: The Supplier has a documented process, and demonstrates compliance with the process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but does not demonstrate compliance with the process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[13,"How often does the supplier weigh the mults? ",null,null,"Green: 100% automated"]
[null,null,null,null,"Yellow: 100% manual OR <100% audit"]
[null,null,null,null,"Red: Not Weighted"]
[14," Document the supplier's heating process and equipment",null,null,"Green: Induction"]
[null,null,null,null,"Yellow: Belt furnace OR Slot furnace"]
[null,null,null,null,"Red: Electric Resistance"]
[15,"Does the supplier have a documented process to handle Variations in the Heating process associated with Breaks, machine downtime, shift change, etc.   Does the Supplier demonstrate compliance with the process? ",null,null,"Green: The Supplier has a documented process, and demonstrates compliance with the process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but does not demonstrate compliance with the process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[16,"Does the supplier have infrared temperature monitoring?",null,null,"Green: Supplier has infrared temperature monitoring"]
[null,null,null,null,"Yellow: Supplier does not have infrared temperature monitoring, but utilizes another method(s)"]
[null,null,null,null,"Red: Supplier does not have infrared temparture monitoring"]
[17,"If Pyrometer is utilized in the system is it multi wave length?",null,null,"Pass: A pyrometer utilized in the system is multi wave length"]
[]
[null,null,null,null,"Fail: A pyrometer utilized in the system is not multi wave length"]
[18,"If Single frequency, how is emissitivity set?",null,null,"Green: Supplier sets emissitivity per the material being measured and has verified accuracy"]
[null,null,null,null,"Yellow: Supplier sets emissitivity per the material being measured but has not verified accuracy"]
[null,null,null,null,"Red: Supplier does not set emissitivity"]
[19,"Does the Supplier have a documented process to measure the temperature of each mult prior to forging, & Do they comply with the documented process? ",null,null,"Green: The Supplier has a documented process, and they comply with the documented process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but do not comply with the documented process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[20,"If Induction heating is being utilized does the supplier have a documented process for power monitoring and process feedback, and does the supplier demonstrate compliance with the process?",null,null,"Green: The Supplier has a documented process, and demonstrates compliance with the process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but does not demonstrate compliance with the process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[21,"Does the Supplier have a documented process to Calibrate the Temperature/Power Monitoring Equipment, and does the supplier demonstrate compliance with the process?",null,null,"Green: The Supplier has a documented process, and demonstrates compliance with the process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but does not demonstrate compliance with the process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[22,"Does the supplier have a documented process for calibration of all gages on instrument panels,  and does the supplier demonstrate compliance with the process?",null,null,"Green: The Supplier has a documented process, and demonstrates compliance with the process (Temperature Controls, Time Controls, etc.)"]
[null,null,null,null,"Yellow: The Supplier has a documented process, but does not demonstrate compliance with the process OR the Supplier does not have a documented process, but does demonstrate compliance with the process (Temperature Controls, Time Controls, etc.)"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process (Temperature Controls, Time Controls, etc.)"]
[23,"Does the supplier have a documented process to reject Mults outside the established range for temperature and/or time & Do they comply with the documented process ?",null,null,"Green: The Supplier has a documented process, and they comply with the documented process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but do not comply with the documented process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[24,"Are all heat treat (Both captive & Outsourced Sources) qualified per ES-HT-FW0025?",null,null,"Pass: All Heat treat (both Captive & Outsourced sources) are qualified per ES-HT-FW0025"]
[]
[null,null,null,null,"Fail: All Heat treat (both Captive & Outsourced sources) are not qualified per ES-HT-FW0025"]
[25,"Are all heat treat (Both captive & Outsourced Sources) qualified per CQI -9 Requirements?",null,null,"Pass: All Heat treat (both Captive & Outsourced sources) are qualified per CQI-9 Requirements"]
[]
[null,null,null,null,"Fail: All Heat treat (both Captive & Outsourced sources) are not qualified per CQI-9 Requirements"]
[26,"Does the Supplier have a documented Process/Procedure for the pre-heating of dies, and does the supplier demonstrate compliance with the process?",null,null,"Green: The Supplier has a documented process, and they comply with the documented process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but do not comply with the documented process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[27,"Does the Supplier have a documented process for Die Storage, and does the supplier demonstrate compliance with the process? (a place for everything and everything in its place)",null,null,"Green: The Supplier has a documented process, and they comply with the documented process. (a place for everything and everything in its place)"]
[null,null,null,null,"Yellow: The Supplier has a documented process, but do not comply with the documented process OR the Supplier does not have a documented process, but does demonstrate compliance with the process (a place for everything and everything in its place)"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process (a place for everything and everything in its place)"]
[28,"Does the supplier have a predictive/preventative maintenance process for Dies, and does the supplier demonstrate compliance with the process? ",null,null,"Green: The Supplier has a predictive/preventative maintenance process, and they comply with the documented process."]
[null,null,null,null,"Yellow: The Supplier has a predictive/preventative maintenance process, but do not comply with the documented process OR the Supplier does not have a predictive/preventative maintenance process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a predictive/preventative maintenance process, AND does not demonstrate compliance with the process"]
[29,"Does the supplier have a documented process for die review after the completion of production run, and does the supplier demonstrate compliance with the process?  (retains)",null,null,"Green: The Supplier has a predictive/preventative maintenance process, and they comply with the documented process."]
[null,null,null,null,"Yellow: The Supplier has a predictive/preventative maintenance process, but do not comply with the documented process OR the Supplier does not have a predictive/preventative maintenance process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a predictive/preventative maintenance process, AND does not demonstrate compliance with the process"]
[30,"Does the supplier have a documented process for Press Set Up, and does the supplier demonstrate compliance with the process? ",null,null,"Green: The Supplier has a documented process, and they comply with the documented process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but do not comply with the documented process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[31,"Does the supplier have a documented process for review of the Press Tonnage during the set-up process, and does the supplier demonstrate compliance with the process? ",null,null,"Green: The Supplier has a documented process, and they comply with the documented process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but do not comply with the documented process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[32,"Does the supplier have a documented process for the calibration of the load cells, and does the supplier demonstrate compliance with the process? ",null,null,"Green: The Supplier has a documented process, and they comply with the documented process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but do not comply with the documented process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[33,"Are the set up checks based on air or water cooling of parts? \n(If water cooled how does the supplier validate that no additional hardening is occurring)",null,null,"Green: Air"]
[null,null,null,null,"Yellow: Air/Water"]
[null,null,null,null,"Red: Water"]
[34,"Does the Supplier have a documented process for Die Change over, and does the supplier demonstrate compliance with the process? ",null,null,"Green: The Supplier has a documented process, and they comply with the documented process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but do not comply with the documented process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[35,"What is the average time for Die Change over?  \n(Information Only)"]
[]
[]
[36,"Does the Supplier Have a documented process for prevention and detection of Cracks and demonstrates compliance with the process? ",null,null,"Green: The Supplier has a documented process, and they comply with the documented process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but do not comply with the documented process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[37,"Does the Supplier Have a documented process for prevention and detection of Laps and demonstrates compliance with the process? ",null,null,"Green: The Supplier has a documented process, and they comply with the documented process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but do not comply with the documented process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[38,"Does the Supplier Have a documented process for preventing and detecting Embedded Scale or Excess Scale and demonstrates compliance with the process? ",null,null,"Green: The Supplier has a documented process, and they comply with the documented process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but do not comply with the documented process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[39,"Does the Supplier Have a documented process for managing Legibility and demonstrates compliance with the process? ",null,null,"Green: The Supplier has a documented process, and they comply with the documented process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but do not comply with the documented process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[40,"Does the Supplier Have a documented process for preventing and detecting Improper Grain Flow and demonstrates compliance with the process? ",null,null,"Green: The Supplier has a documented process, and they comply with the documented process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but do not comply with the documented process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[41,"Does the Supplier have a documented process for controlling forging temperature and time at heat, and demonstrates compliance with the process?  ",null,"Validate Compliance at Each and Every Line, Piece of equipment, etc.","Green: The Supplier has a documented process, and they comply with the documented process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but do not comply with the documented process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[42,"Does the Supplier have a documented process for cleaning scale from forged parts and demonstrates compliance with the process? ",null,null,"Green: The Supplier has a documented process, and they comply with the documented process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but do not comply with the documented process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[43,"Does the Supplier have a documented process for maintaining the cleaning abrasive and shot blast equipment and demonstrates compliance with the process?\n",null,"Review of preventative maintenance records","Green: The Supplier has a documented process, and they comply with the documented process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but do not comply with the documented process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[44,"Does the Supplier have a documented process for the method of validating hardenability, and demonstrates compliance with the process?",null,null,"Green: The Supplier has a documented process, and they comply with the documented process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but do not comply with the documented process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[45,"Does the Supplier have a documented process for Heat Code Assignment and demonstrates compliance with the process? (Minimum of an annual review)",null,null,"Green: The Supplier has a documented process, and they comply with the documented process (minimum of an annual review)"]
[null,null,null,null,"Yellow: The Supplier has a documented process, but do not comply with the documented process OR the Supplier does not have a documented process, but does demonstrate compliance with the process (minimum of an annual review)"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process (minimum of an annual review)"]
[46,"Does the Supplier have a documented process for review of the Micro structure of the forged parts being produced and demonstrates compliance with the process?",null,null,"Green: The Supplier has a documented process, and they comply with the documented process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but do not comply with the documented process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[47,"Does the supplier have a documented process for cooling the product, and does the supplier demonstrate compliance with the process?",null,null,"Green: The Supplier has a documented process, and they comply with the documented process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but do not comply with the documented process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[48,"Do all coatings that the supplier utilizes meet the Dana Specifications and Requirements?",null,null,"Pass: All coatings used by the supplier meet Dana Specifications and Requirements"]
[]
[null,null,null,null,"Fail: All coatings used by the supplier do not meet Dana Specifications and Requirements"]
[49,"Does the supplier have a documented process for part dimensional inspection, and does the supplier demonstrate compliance with the process",null,null,"Green: The Supplier has a documented process, and they comply with the documented process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but do not comply with the documented process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[50,"Does the Supplier have a documented process to Calibrate the Dimensional Inspection Equipment, and does the supplier demonstrate compliance with the process?",null,null,"Green: The Supplier has a documented process, and they comply with the documented process."]
[null,null,null,null,"Yellow: The Supplier has a documented process, but do not comply with the documented process OR the Supplier does not have a documented process, but does demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a documented process, AND does not demonstrate compliance with the process"]
[51,"Does the Supplier Have a Documented Process for Re-work/Salvage, and Does the Supplier Demonstrate Compliance with the process?",null,null,"Green: The supplier has a Documented Process for Re-work/Salvage, and the Supplier demonstrates compliance with the process"]
[null,null,null,null,"Yellow: The Supplier has a Documented Process for Re-work/Salvage, but the Supplier does not demonstrate compliance with the process"]
[null,null,null,null,"Red: The Supplier does not have a Documented Process for Re-work/Salvage, and the Supplier does not demonstrate compliance with this requirement."]
[52,"If suppliers parts are subject to magnetic particle inspection requirements do they meet or exceed the requirements per the ASTM",null,null,"Green: The supplier meets all of the required ASTM requirements"]
[null,null,null,null,"Yellow: The supplier meets some of the ASTM requirements"]
[null,null,null,null,"Red: The supplier does not meet the ASTM Requirements"]

{"sheet":"Grease Application Audit","index":20,"n_rows":32,"n_cols":13,"rows_kept":32,"cut":false,"hidden":true,"merged":[[5,11,5,12],[17,12,19,12],[20,12,22,12],[6,12,7,12],[8,12,10,12],[11,12,13,12],[14,12,16,12],[23,12,25,12],[26,12,28,12],[29,12,31,12],[2,5,4,5],[6,0,7,0],[6,3,7,3],[6,4,7,4],[6,5,7,5],[3,0,3,1],[3,2,3,3],[5,0,5,3],[6,1,7,2],[14,1,16,2],[17,1,19,2],[8,0,10,0],[8,3,10,3],[8,5,10,5],[11,0,13,0],[11,3,13,3],[11,5,13,5],[8,1,10,2],[11,1,13,2],[26,0,28,0],[26,3,28,3],[26,5,28,5],[29,0,31,0],[29,3,31,3],[29,5,31,5],[26,1,28,2],[29,1,31,2],[20,0,22,0],[20,3,22,3],[20,5,22,5],[23,0,25,0],[23,3,25,3],[23,5,25,5],[20,1,22,2],[23,1,25,2],[11,10,13,10],[11,11,13,11],[8,7,10,7],[8,8,10,8],[8,9,10,9],[8,10,10,10],[8,11,10,11],[6,7,7,7],[6,8,7,8],[6,9,7,9],[6,10,7,10],[6,11,7,11],[20,10,22,10],[20,11,22,11],[17,7,19,7],[17,8,19,8],[17,9,19,9],[17,10,19,10],[17,11,19,11],[14,7,16,7],[14,8,16,8],[14,9,16,9],[14,10,16,10],[14,11,16,11],[0,0,0,1],[0,2,0,3],[1,0,1,1],[1,2,1,3],[2,0,2,1],[2,2,2,3],[20,7,22,7],[20,8,22,8],[20,9,22,9],[11,7,13,7],[11,8,13,8],[11,9,13,9],[20,6,22,6],[6,6,7,6],[8,6,10,6],[11,6,13,6],[14,6,16,6],[17,6,19,6],[14,0,16,0],[14,3,16,3],[14,5,16,5],[17,0,19,0],[17,3,19,3],[17,5,19,5],[29,11,31,11],[29,6,31,6],[29,7,31,7],[29,8,31,8],[29,9,31,9],[29,10,31,10],[23,11,25,11],[26,6,28,6],[26,7,28,7],[26,8,28,8],[26,9,28,9],[26,10,28,10],[26,11,28,11],[23,6,25,6],[23,7,25,7],[23,8,25,8],[23,9,25,9],[23,10,25,10]]}
["Date: ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!$J19),\"\",'Cover, Recommendation Sheet'!$J19)","v":""}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!C4),\"\",'Cover, Recommendation Sheet'!C4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F56)<>COUNT(A9:A56),\"R - Incomplete\",IF(OR(COUNTIF(F9:F56,\"Fail\")>0,COUNTIF(F9:F56,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F56,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["Grease Application Process Specific Audit",null,null,null,null,"JUDGEMENT"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or \nPass/Fail)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
[1,"Are there controls to assure that the correct grease is provided to the application site?",null,"Measures are in place to assure correct grease is provided to the application site.","Pass: Labeling and Error Proofing in Place to ensure grease is not mixed"]
[]
[null,null,null,null,"Fail: Controls are inadequate to ensure grease is not mixed"]
[2,"Are measures in place to ensure that the product, both grease and customer assembly, are kept clean throughout the process?",null,"Procedures and processing methods must be followed to ensure that neither the grease nor the customer parts are contaminated by foreign materials once in the process stream through to final packaging.","Pass: Industrial Hygene and cleanliness standards are in place to keep product and process clean"]
[]
[null,null,null,null,"Fail: Processing methods allow contamination during grease application process"]
[3,"Are practices in place to prevent grease from contaminating areas on the customer assembly that are not compatible with grease? ",null,"Measures should be taken to assure grease is not applied to critical areas.  Visual aids should show these areas.  Material handling and packaging prevents migration of grease to areas of the customer assembly that would prove to be detrimental to the function of the assembly.","Pass: Critical \"Keep Out\" areas are identified with visual aids"]
[]
[null,null,null,null,"Fail: \"Keep Out\" areas are not identified and documented on visual aids"]
[4,"Are steps taken to prevent air from getting into grease supply lines.  What is the process for changing drums?",null,"The supplier shall have procedures for handling grease and grease drums that encompass measures to specifically address air entrapment throughout the grease handling system.","Pass: Purge and air entrapment procedures ensure air is not introduced to the application system"]
[]
[null,null,null,null,"Fail: Grease application system can allow air entrapment"]
[5,"Is there an alarm or other procedure to indicate when the flow or other critical parameters are outside process requirements?  (At barrel and at application to the product)",null,"Process alarms or other procedures shall exist to alert the operator when the flow of grease is interrupted.  ","Pass: Flow monitoring alarms are in place"]
[]
[null,null,null,null,"Fail: No Flow monitoring alarms are in place"]
[6,"Are all cleaning processes used compatible with grease and product?",null,"Solvents or other materials used to clean the product or the manufacturing line must be specified, approved and used in a manner, which does not adversely affect the grease or product.","Pass: Grease compatibility with solvents and on line cleaners is documented"]
[]
[null,null,null,null,"Fail: Grease is not compatible with solvents and online cleaners or compatibility is not documented."]
[7,"Is there a rework procedure that complies with the original grease application specifications?",null,"The rework procedure should be consistent with the original application procedure to ensure coverage in terms of quantity and location of grease on the part or assembly.","Pass: cleaning and regreasing should follow original application method preferably using the production equipment for re application"]
[]
[null,null,null,null,"Fail: Re-application is not documented or does not follow original application method"]
[8,"Does area of greasing on part require verification that grease is actually on the part after the greasing station?",null,"Look for method of detecting the presence of grease.","Pass: Grease presence is detected"]
[]
[null,null,null,null,"Fail: No method for grease presence detection is available or used."]

{"sheet":"Injection Molding Audit","index":21,"n_rows":20,"n_cols":13,"rows_kept":20,"cut":false,"hidden":true,"merged":[[5,11,5,12],[17,12,19,12],[6,12,7,12],[8,12,10,12],[11,12,13,12],[14,12,16,12],[8,5,10,5],[11,0,13,0],[11,3,13,3],[11,5,13,5],[2,5,4,5],[6,0,7,0],[6,3,7,3],[6,4,7,4],[6,5,7,5],[5,0,5,3],[11,1,13,2],[3,0,3,1],[3,2,3,3],[6,1,7,2],[8,1,10,2],[8,0,10,0],[14,0,16,0],[14,3,16,3],[14,5,16,5],[17,0,19,0],[17,3,19,3],[17,5,19,5],[14,1,16,2],[17,1,19,2],[6,6,7,6],[8,6,10,6],[11,6,13,6],[14,6,16,6],[17,6,19,6],[6,7,7,7],[6,8,7,8],[6,9,7,9],[6,10,7,10],[6,11,7,11],[11,9,13,9],[11,10,13,10],[11,11,13,11],[8,7,10,7],[8,8,10,8],[8,9,10,9],[8,10,10,10],[8,11,10,11],[11,7,13,7],[11,8,13,8],[17,9,19,9],[17,10,19,10],[17,11,19,11],[14,7,16,7],[14,8,16,8],[14,9,16,9],[14,10,16,10],[14,11,16,11],[17,7,19,7],[17,8,19,8],[8,3,10,3],[0,0,0,1],[0,2,0,3],[1,0,1,1],[1,2,1,3],[2,0,2,1],[2,2,2,3]]}
["Date: ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!$J19),\"\",'Cover, Recommendation Sheet'!$J19)","v":""}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!C4),\"\",'Cover, Recommendation Sheet'!C4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F56)<>COUNT(A9:A56),\"R - Incomplete\",IF(OR(COUNTIF(F9:F56,\"Fail\")>0,COUNTIF(F9:F56,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F56,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["Injection Molding Process Specific Audit",null,null,null,null,"JUDGEMENT"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or\nPass/Fail)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
[1,"Is the material stored in silos?",null,"(1) Is there a standardized work instruction for loading and distribution of the material from the silos.\n(2) Are the silos and the connecting hoses color coded for visual management to distinguish between different resins/material being used.\n(3) Is the material being tested in the in-house lab for Sp. Gravity, Flow properties etc. prior to being unloaded in the silos. \n(4) Is every bulk load accompanied by the manufacturers certificate of analysis.","Green: Raw Material stored in silos and all verified criteria met"]
[null,null,null,null,"YELLOW: Silo(s) exist but not all verified criteria met, (ie lack in-house testing color coding etc.)"]
[null,null,null,null,"Red:  No material control at bulk silos"]
[2,"In an emergency (like material shortage/current weak market conditions, low volume order justifying smaller packaging etc.) does the supplier use gaylords to receive small quantities of the material",null,"(1) Is there a standardized work instruction for switching the uptake of material from silos to gaylord.\n(2) Are the connecting distribution hoses color coded for different materials?\n(3) Are the gaylords labeled with similar color coded labels to distinguish different materials?\n(4) How is the material usage from gaylord/s verified at the press? \n(5) Who are involved in verification that the correct material is used for the part being produced","GREEN: Gaylords are utilized with standardized work instructions for tranferring from silos and to the presses.  Gaylords have an ID/labeling procedure involving color coding on wands and boxes."]
[null,null,null,null,"YELLOW: Gaylords can or are utilzed with know formal written procedures to transfer from silos."]
[null,null,null,null,"Red: Raw material cannot be transferred to gaylords."]
[3,"For moisture sensitive materials, is the drying system adequate and properly maintained?",null,"This is important for Nexteer materials commonly used (I.e. Polyamide (Nylon, PA66, PA6, PA46, PA6-12)\nPolythalamide (high temperature nylong, HTN, Amodel)\nPolyesters (PET, PBT, Hytrel, TEEE)\nAcrylonitrile Butadiene Styrene (ABS)\nPolyurethanes (TPU)","GREEN:  Drying system exists with temperature controllers and display.  Controllers are equiped with audio and visual alarms alerting when parameters have been breached.  A mositure meter is used at set frequencies to verify dryer/controller."]
[null,null,null,null,"YELLOW:  All dryer controls mentioned above exist.  However they are not being verified with a moisture meter check.\n"]
[null,null,null,null,"Red:  Dryes has no alarms and no moisture check being performed."]
[4,"Are moisture checks for the resin being made per the PCP every shift?",null,"Check PCP and check sheets.","Pass: Moisture checks are verified as being checked per the control plan"]
[]
[null,null,null,null,"Fail: No moisture checks being performed"]

{"sheet":"Machining Audit","index":22,"n_rows":26,"n_cols":13,"rows_kept":26,"cut":false,"hidden":true,"merged":[[5,11,5,12],[17,12,19,12],[20,12,22,12],[23,12,25,12],[6,12,7,12],[8,12,10,12],[11,12,13,12],[14,12,16,12],[17,11,19,11],[23,11,25,11],[20,11,22,11],[8,0,10,0],[8,3,10,3],[8,5,10,5],[2,5,4,5],[6,0,7,0],[6,3,7,3],[6,4,7,4],[6,5,7,5],[3,0,3,1],[3,2,3,3],[6,1,7,2],[8,1,10,2],[5,0,5,3],[11,0,13,0],[11,3,13,3],[11,5,13,5],[14,0,16,0],[14,3,16,3],[14,5,16,5],[11,1,13,2],[14,1,16,2],[23,0,25,0],[23,3,25,3],[23,5,25,5],[17,0,19,0],[17,3,19,3],[17,5,19,5],[20,0,22,0],[20,3,22,3],[20,5,22,5],[17,1,19,2],[20,1,22,2],[23,1,25,2],[6,6,7,6],[8,6,10,6],[11,6,13,6],[14,6,16,6],[17,6,19,6],[6,7,7,7],[6,8,7,8],[6,9,7,9],[6,10,7,10],[6,11,7,11],[8,7,10,7],[8,8,10,8],[8,9,10,9],[8,10,10,10],[8,11,10,11],[11,7,13,7],[11,8,13,8],[11,9,13,9],[11,10,13,10],[11,11,13,11],[14,7,16,7],[14,8,16,8],[14,9,16,9],[14,10,16,10],[14,11,16,11],[0,0,0,1],[0,2,0,3],[1,0,1,1],[1,2,1,3],[2,0,2,1],[2,2,2,3],[23,6,25,6],[23,7,25,7],[23,8,25,8],[23,9,25,9],[23,10,25,10],[20,6,22,6],[17,7,19,7],[17,8,19,8],[17,9,19,9],[17,10,19,10],[20,7,22,7],[20,8,22,8],[20,9,22,9],[20,10,22,10]]}
["Date: ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!$J19),\"\",'Cover, Recommendation Sheet'!$J19)","v":""}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!C4),\"\",'Cover, Recommendation Sheet'!C4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F56)<>COUNT(A9:A56),\"R - Incomplete\",IF(OR(COUNTIF(F9:F56,\"Fail\")>0,COUNTIF(F9:F56,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F56,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["Machining Process Specific Audit",null,null,null,null,"JUDGEMENT"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or \nPass/Fail)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
[1,"For fragile tools is error proofing used to detect broken tools?",null,"Look for current sensors, whisker type probes and laser probes.","Pass: Error proofing and broken tool detection is in place"]
[]
[null,null,null,null,"Fail: broken tool detection is not in place"]
[2,"For multiple machines/fixtures how is part traceability accomplished?",null,"Look for a legend on witness marks on the part or dot matrix.","Pass: Part to fixture traceability must be in place"]
[]
[null,null,null,null,"Fail: No Part to fixture traceability is in place"]
[3,"Who has \"edit rights\" for the machining software programs?",null,"How are edit rights controlled?","Pass: Machining program access must be limited to authorized personel by lock out or password methods"]
[]
[null,null,null,null,"Fail: No Machining program access control"]
[4,"Is the equipment accuracy being used sufficient for the print tolerances required?",null,"Look for machine accuracy documentation.","Pass: Verify capability study data on critical tolerance dimensions"]
[]
[null,null,null,null,"Fail: Capability study data does not show capability"]
[5,"Are parts located & clamped correctly in the fixture(s)?",null,"Look for monitoring system(s) i.e. pressure or air transducers.","Pass: Part placement verification is in place in the fixturing"]
[]
[null,null,null,null,"Fail: No part placement verification is in place in fixturing"]
[6,"How is part remachining prevented?",null,"Look for work place organization and/or a monitoring system.","Pass: single piece flow that is well followed or fixture interlock"]
[]
[null,null,null,null,"Fail: Poor work piece flow or no fixture interlock"]

{"sheet":"Painting Audit","index":23,"n_rows":29,"n_cols":13,"rows_kept":29,"cut":false,"hidden":true,"merged":[[11,0,13,0],[11,3,13,3],[11,5,13,5],[14,0,16,0],[14,3,16,3],[14,5,16,5],[17,0,19,0],[17,5,19,5],[17,3,19,3],[11,1,13,2],[14,1,16,2],[17,1,19,2],[26,9,28,9],[26,8,28,8],[26,7,28,7],[26,6,28,6],[23,6,25,6],[23,7,25,7],[23,8,25,8],[23,9,25,9],[20,6,22,6],[20,7,22,7],[20,8,22,8],[20,9,22,9],[20,10,22,10],[5,11,5,12],[17,11,19,11],[17,10,19,10],[20,11,22,11],[26,11,28,11],[26,10,28,10],[23,10,25,10],[23,11,25,11],[20,12,22,12],[23,12,25,12],[26,12,28,12],[6,12,7,12],[8,12,10,12],[11,12,13,12],[14,12,16,12],[17,12,19,12],[6,11,7,11],[0,4,3,4],[2,5,4,5],[6,0,7,0],[6,3,7,3],[6,4,7,4],[8,0,10,0],[8,5,10,5],[8,3,10,3],[0,0,0,1],[0,2,0,3],[1,0,1,1],[1,2,1,3],[2,0,2,1],[2,2,2,3],[3,0,3,1],[3,2,3,3],[6,1,7,2],[8,1,10,2],[5,0,5,3],[6,5,7,5],[20,0,22,0],[23,3,25,3],[20,5,22,5],[23,0,25,0],[26,3,28,3],[23,5,25,5],[26,0,28,0],[26,5,28,5],[20,3,22,3],[20,1,22,2],[23,1,25,2],[26,1,28,2],[8,6,10,6],[8,7,10,7],[8,8,10,8],[8,9,10,9],[8,10,10,10],[8,11,10,11],[6,6,7,6],[6,7,7,7],[6,8,7,8],[6,9,7,9],[6,10,7,10],[17,9,19,9],[17,8,19,8],[17,7,19,7],[17,6,19,6],[11,11,13,11],[14,6,16,6],[14,7,16,7],[14,8,16,8],[14,9,16,9],[14,10,16,10],[14,11,16,11],[11,6,13,6],[11,7,13,7],[11,8,13,8],[11,9,13,9],[11,10,13,10]]}
["Date: ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!$J19),\"\",'Cover, Recommendation Sheet'!$J19)","v":""}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!C4),\"\",'Cover, Recommendation Sheet'!C4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F41)<>COUNT(A9:A41),\"R - Incomplete\",IF(OR(COUNTIF(F9:F41,\"Fail\")>0,COUNTIF(F9:F41,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F41,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["Painting Process Specific Audit",null,null,null,null,"JUDGEMENT"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or P/F)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
[1,"Are racks/hangers inspected before parts are loaded?",null,"Proper material handling within the mix room and at the load and prep station","Pass: Rack / hangers inspected before being loaded"]
[]
[null,null,null,null,"Fail: Racks / hangers NOT inspected before being loaded or inspected on less frequent basis"]
[2," Is their a PM schedule for racks maintenance/cleaning?",null,"Procedure, PFEMA, control plan, SWS, layer audit","Pass: Racks / hangers have a PM schedule that is being followed"]
[]
[null,null,null,null,"Fail: No PM schedule or no evidence it is being followed"]
[3,"Are parts water spot free after dry off? What is the verification process?",null,"Procedure, PFEMA, control plan, SWS, layer audit","Pass: Verification of water spot free parts is in place and followed"]
[]
[null,null,null,null,"Fail: No verification for water spot free parts in place or procedure not followed"]
[4,"Is there a PM schedule for the wash system prior to painting? Is it being followed?",null,"Look for schedule log.","Pass: Wash system has a PM schedule that is being followed"]
[]
[null,null,null,null,"Fail: No PM schedule or no evidence it is being followed"]
[5,"Are there process controls established for control oven temperature? Are there oven temperature set points? Verify controls are working.",null,"Look for oven profile.","Pass: Oven temperature set points established and followed"]
[]
[null,null,null,null,"Fail: Oven temperature set points not established or not followed and monitored"]
[6,"Is their a reaction plan for when oven temperature falls below the required temperature or when parts are in the oven longer than specified?",null,"Look for procedures.","Pass: reaction plan for oven temperature excursion is in place"]
[]
[null,null,null,null,"Fail: no reaction plan for oven temperature excursion"]
[7,"Cleaning Schedule for booths, grates, robots, etc. Maintenance of the sludge system/eliminators, etc",null,"Look for log.","Pass: All systems have PM plan established with evidence that it is being followed"]
[]
[null,null,null,null,"Fail: Some or all PM plans missing and / or some or all PM plans lack evidence that they are followed"]

{"sheet":"Powdered Metal Audit","index":24,"n_rows":53,"n_cols":13,"rows_kept":53,"cut":false,"hidden":true,"merged":[[35,12,37,12],[38,12,40,12],[41,12,43,12],[5,11,5,12],[17,12,19,12],[20,12,22,12],[44,12,46,12],[47,12,49,12],[50,12,52,12],[6,12,7,12],[8,12,10,12],[11,12,13,12],[14,12,16,12],[23,12,25,12],[26,12,28,12],[29,12,31,12],[32,12,34,12],[47,6,49,6],[47,7,49,7],[47,8,49,8],[47,9,49,9],[47,10,49,10],[47,11,49,11],[50,6,52,6],[50,7,52,7],[50,8,52,8],[50,9,52,9],[50,10,52,10],[50,11,52,11],[41,6,43,6],[41,7,43,7],[41,8,43,8],[41,9,43,9],[41,10,43,10],[41,11,43,11],[44,6,46,6],[44,7,46,7],[44,8,46,8],[44,9,46,9],[44,10,46,10],[44,11,46,11],[32,10,34,10],[32,11,34,11],[35,6,37,6],[35,7,37,7],[35,8,37,8],[35,9,37,9],[35,10,37,10],[35,11,37,11],[38,6,40,6],[38,7,40,7],[38,8,40,8],[38,9,40,9],[38,10,40,10],[38,11,40,11],[47,1,49,2],[50,1,52,2],[23,6,25,6],[23,7,25,7],[23,8,25,8],[23,9,25,9],[23,10,25,10],[23,11,25,11],[26,6,28,6],[26,7,28,7],[26,8,28,8],[26,9,28,9],[26,10,28,10],[26,11,28,11],[29,6,31,6],[29,7,31,7],[29,8,31,8],[29,9,31,9],[29,10,31,10],[29,11,31,11],[32,6,34,6],[32,7,34,7],[32,8,34,8],[32,9,34,9],[23,5,25,5],[47,0,49,0],[47,3,49,3],[47,5,49,5],[50,0,52,0],[50,3,52,3],[50,5,52,5],[0,0,0,1],[0,2,0,3],[1,0,1,1],[1,2,1,3],[2,0,2,1],[2,2,2,3],[3,0,3,1],[3,2,3,3],[6,1,7,2],[8,1,10,2],[11,1,13,2],[14,1,16,2],[17,1,19,2],[20,1,22,2],[23,1,25,2],[2,5,4,5],[6,0,7,0],[44,0,46,0],[44,3,46,3],[44,5,46,5],[26,1,28,2],[29,1,31,2],[32,1,34,2],[35,1,37,2],[38,1,40,2],[41,1,43,2],[44,1,46,2],[26,3,28,3],[26,5,28,5],[29,0,31,0],[29,3,31,3],[29,5,31,5],[5,0,5,3],[14,0,16,0],[14,3,16,3],[14,5,16,5],[17,0,19,0],[17,3,19,3],[17,5,19,5],[8,0,10,0],[8,3,10,3],[8,5,10,5],[11,0,13,0],[11,3,13,3],[11,5,13,5],[6,4,7,4],[6,5,7,5],[6,3,7,3],[20,6,22,6],[6,6,7,6],[8,6,10,6],[11,6,13,6],[14,6,16,6],[17,6,19,6],[41,0,43,0],[41,3,43,3],[41,5,43,5],[35,0,37,0],[35,3,37,3],[35,5,37,5],[38,0,40,0],[38,3,40,3],[38,5,40,5],[32,0,34,0],[32,3,34,3],[32,5,34,5],[26,0,28,0],[20,0,22,0],[20,3,22,3],[20,5,22,5],[23,0,25,0],[23,3,25,3],[8,7,10,7],[8,8,10,8],[8,9,10,9],[8,10,10,10],[8,11,10,11],[6,7,7,7],[6,8,7,8],[6,9,7,9],[6,10,7,10],[6,11,7,11],[14,7,16,7],[14,8,16,8],[14,9,16,9],[14,10,16,10],[14,11,16,11],[11,7,13,7],[11,8,13,8],[11,9,13,9],[11,10,13,10],[11,11,13,11],[20,7,22,7],[20,8,22,8],[20,9,22,9],[20,10,22,10],[20,11,22,11],[17,7,19,7],[17,8,19,8],[17,9,19,9],[17,10,19,10],[17,11,19,11]]}
["Date: ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!$J19),\"\",'Cover, Recommendation Sheet'!$J19)","v":""}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!C4),\"\",'Cover, Recommendation Sheet'!C4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F56)<>COUNT(A9:A56),\"R - Incomplete\",IF(OR(COUNTIF(F9:F56,\"Fail\")>0,COUNTIF(F9:F56,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F56,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["Powered Metal Process Specific Audit",null,null,null,null,"JUDGEMENT"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or \nPass/Fail)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
[1,"In the material hopper, how does the Supplier prevent contamination of powder material?",null,"No contamination in powder causing inclusions and voids. Are there covers on the hoppers? Are there screens between the hopper and feeding tube? Are they cleaned regularly. Are they checked for screen integrity?","Pass: Good contamination control with covers in place on hoppers and screen maintainence recorded"]
[]
[null,null,null,null,"Fail: Hopper covers missing, no screen maintainence or checking"]
[2,"Is there continuous flow of powder from the hopper to the tube and press?",null,"Lack of continuous flow could cause low density and voids. Sensors available to detect low material volume.","Pass: Material flow sensors in place"]
[]
[null,null,null,null,"Fail: No method to detect low material volume flow"]
[3,"Does the Powder shoe receive regular maintenance?  ",null,"Review PM maintenance to ensure there is regular visual checks for shoe degradation and integrity. Debris from rubber shoe causes contamination and possible voids.","Pass: PM records verifying Powder shoe maintainence schedule"]
[]
[null,null,null,null,"Fail: No PM plan for Powder shoe or PM plan not followed and recorded"]
[4,"Are there any possibilities for any impact that could cause green cracks from press to ejection, to conveyor, to deburr operation?",null,"Green cracks are not allowed. Impact points, part to part contact can cause green cracks.  Check for any impact from ejection from mold, discharge on to conveyors, hitting side rails, part to part contact, deburring brushes, etc.","Pass: Audit for material handling in green state that eliminates impact prior to sintering stage"]
[]
[null,null,null,null,"Fail: Material handling that will allow impact on green parts"]
[5,"At compact operation how does the Supplier confirm density requirements are met?",null,"Parts need to meet print density requirements.  Weight scales, length measurements at set up, density checks and frequencies.","Pass: PCP documents density checking plan at press - documentation is maintained"]
[]
[null,null,null,null,"Fail: no density checking plan or plan not followed"]
[6,"Prior to sintering are there controls in place to minimize or protect against green cracks during part handling, part staging, in process dunnage, etc",null,"No Green Cracks allowed. Look for evidence of automation, no part to part contact. If parts are being compacted then stored prior to sinter, ensure in process dunnage is as adequate to protect parts.","Pass: Audit for material handling in green state that eliminates impact prior to sintering stage"]
[]
[null,null,null,null,"Fail: Material handling that will allow impact on green parts"]
[7,"How does the Supplier control distortion or flatness in sinter furnace?",null,"Part distortion is not allowed. If ceramic plates are used are they ground for flatness? Are they checked for integrity? Are belts in furnace worn? Ensure parts are not set on seams in furnace allowing possibility for distortion, cracking.","Pass: Flatness control of belts and ceramic plates is maintained and documented"]
[]
[null,null,null,null,"Fail: Belts, plates and furnace surfaces are not maintained and controlled"]
[8,"How is flatness controlled?",null,"Print specification. Does the Supplier have adequate gage methods?  Is the process capable?  If not does the Supplier perform 100% inspection?","Pass: Flatness Capability study and / or Flatness gage R&R for %100 gage operations"]
[]
[null,null,null,null,"Fail: Flatness Capability study not available, failed or R&R not available for %100 gage operations"]
[9,"How does the Supplier control density in all variation of part thickness?  Is there a process to pull samples for each location?  Is the frequency adequate?  Is there a reaction plan for out of print conditions",null,"Print specification, picture sheet showing all areas of required density and frequencies. For examples around holes, around spline area, pedalstools legs, flanges,  etc","Pass: Density check map in control plan established and documented"]
[]
[null,null,null,null,"Fail: no density checking plan or plan not followed"]
[10,"Is there a method used to check for Green Cracks?",null,"Nondestructive testing for green cracks, resonance testing, ping or ring testing, Magnetic particle inspection (MPI) checks, etc. What controls does the supplier have in place to ensure green cracks do not exist or reach the customer?","Pass: NDT method available for detecting green cracks"]
[]
[null,null,null,null,"Fail: No NDT method for green cracks"]
[11,"If supplier performs Magnetic particle inspection verify inspector has passed vision and color blindness test. ",null,"Red/Green deficiency will not permit inspectors to see fluorescent indications.  Verify Supplier requires inspectors to have vision tests, both for color blindness and far sightedness.","Pass: Magnetic particle inspection operators are certified for color vision"]
[]
[null,null,null,null,"Fail: Magnetic particle inspection operators are not certified for color vision"]
[12,"Does the supplier check for residual magnetism?",null,"  Does the supplier have field indicator/gauss meter to check for residual magnetism?","Pass: Residual magnetism checked and controled"]
[]
[null,null,null,null,"Fail: No residual magnetism check in place"]
[13,"Is the part running in the press that it was PPAP'd in? ",null,"Check the PPAP package and the press used to run the part.","Green -  Press number matches control plan."]
[null,null,null,null,"Yellow: Press is the same tonnage, but is different than the PPAP press"]
[null,null,null,null,"Red: No clear definition of part to press assignment"]
[14,"Does the press have tonnage monitors and how often are they checked for equal tonnage?",null,"Look for the tonnage monitors and the recorded data.","Green: Press set-up or maint documents are available, match current press operating parameters and will shut down press automatically if outside of operating limits"]
[null,null,null,null,"Yellow: Tonnage monitors are functional but do not interface with press controls to shut down when forces are outside of set limits."]
[null,null,null,null,"Red: no tonnage monitors on presses"]
[15,"How are parts handled coming out of the press to prevent handling damage?",null,"Look for method of handling part upon exit from the press and what the work instructions state.","Green: Material handling set-up based on durability of part and common sense approach to drawing requirements."]
[null,null,null,null,"Yellow: Material handling is present, but \"due care\" needs to be considered."]
[null,null,null,null,"Red: Material handling is not defined or there is no consideration for \"due care\""]

{"sheet":"Rubber Bonding Audit","index":25,"n_rows":29,"n_cols":13,"rows_kept":29,"cut":false,"hidden":true,"merged":[[5,11,5,12],[17,12,19,12],[20,12,22,12],[23,12,25,12],[26,12,28,12],[6,12,7,12],[8,12,10,12],[11,12,13,12],[14,12,16,12],[23,11,25,11],[26,11,28,11],[26,6,28,6],[26,7,28,7],[26,8,28,8],[26,9,28,9],[26,10,28,10],[23,6,25,6],[23,7,25,7],[23,8,25,8],[23,9,25,9],[23,10,25,10],[0,0,0,1],[0,2,0,3],[1,0,1,1],[1,2,1,3],[2,0,2,1],[2,2,2,3],[2,5,4,5],[6,0,7,0],[6,3,7,3],[6,4,7,4],[6,5,7,5],[3,0,3,1],[3,2,3,3],[6,1,7,2],[5,0,5,3],[8,0,10,0],[8,3,10,3],[8,5,10,5],[11,0,13,0],[11,3,13,3],[11,5,13,5],[8,1,10,2],[11,1,13,2],[14,0,16,0],[14,3,16,3],[14,5,16,5],[17,0,19,0],[17,3,19,3],[17,5,19,5],[14,1,16,2],[17,1,19,2],[26,0,28,0],[26,3,28,3],[26,5,28,5],[20,0,22,0],[20,3,22,3],[20,5,22,5],[23,0,25,0],[23,3,25,3],[23,5,25,5],[20,1,22,2],[23,1,25,2],[26,1,28,2],[20,6,22,6],[6,6,7,6],[8,6,10,6],[11,6,13,6],[14,6,16,6],[17,6,19,6],[6,7,7,7],[6,8,7,8],[6,9,7,9],[6,10,7,10],[6,11,7,11],[8,7,10,7],[8,8,10,8],[8,9,10,9],[8,10,10,10],[8,11,10,11],[11,7,13,7],[11,8,13,8],[11,9,13,9],[11,10,13,10],[11,11,13,11],[14,7,16,7],[14,8,16,8],[14,9,16,9],[14,10,16,10],[14,11,16,11],[17,7,19,7],[17,8,19,8],[17,9,19,9],[17,10,19,10],[17,11,19,11],[20,7,22,7],[20,8,22,8],[20,9,22,9],[20,10,22,10],[20,11,22,11]]}
["Date: ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!$J19),\"\",'Cover, Recommendation Sheet'!$J19)","v":""}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!C4),\"\",'Cover, Recommendation Sheet'!C4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F56)<>COUNT(A9:A56),\"R - Incomplete\",IF(OR(COUNTIF(F9:F56,\"Fail\")>0,COUNTIF(F9:F56,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F56,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["Rubber Bonding Process Specific Audit"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or \nPass/Fail)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
[1,"If adhesive coating on metal parts is required for bonding are there adequate controls?",null,"\"Review Process Control Plan and Identify all the manufacturing steps. (Including cycle time, temperature, etc)\n See Coating  Process Audit\"","Green: Control Plan checks incoming material to ensure adhesive coat is properly applied. Operator wears gloves to protect against contamination of adhesive surface. Operator work instructions shows disposal of dropped material. "]
[null,null,null,null,"Yellow: Operators wear gloves to protect against handling and disposal policy or only an incoming check."]
[null,null,null,null,"Red: No incoming check or handling protection of adhesive material"]
[2,"If metal components are treated at outside facility are proper steps taken to maintain proper surface requirements for next operation ",null,"Review customer specifications. Review Control Plan for adequate steps in maintaining part conditions.","Green: Obtainable certifications that are received from sub-supplier. Incoming material check in Control Plan. Operator wears gloves to protect against contamination of adhesive surface. Operator work instructions shows disposal of dropped material. "]
[null,null,null,null,"Yelllow: Operators wear gloves to protect against handling and disposal policy or only an incoming check or certifications are obtainable from sub-supplier."]
[null,null,null,null,"Red: Operators are not wearing gloves, no incoming check, no certification from sub-supplier."]
[3,"What are the process monitoring checks used to maintain proper rubber molding requirements?",null,"Review control plan /log sheets.","Green: controls at line that maintain rubber controls within the molding area (computer automated inputs, work instructions, trained operated signoff)"]
[null,null,null,null,"Yellow: Automated Inputs. Work instructions or operator signoff at startup"]
[null,null,null,null,"Red: No automated Inputs or no work instructions"]
[4,"Have requirements been established for maximum open  mold times in order to maintain proper temperature of metal components?",null,"Review control plan /log sheets.","Green: controls at line that maintain rubber controls within the molding area (computer automated inputs, work instructions, trained operated signoff)"]
[null,null,null,null,"Yellow: Automated Inputs. Work instructions or operator signoff at startup"]
[null,null,null,null,"Red: No automated Inputs or no work instructions"]
[5,"Have requirements been established to maintain proper temperature / time for adhesive coating and rubber bonding requirements during the molding cycle?",null,"Review control plan /log sheets.","Green: controls at line that maintain rubber controls within the molding area (computer automated inputs, work instructions, trained operated signoff)"]
[null,null,null,null,"Yellow: Automated Inputs. Either work instructions or operator signoff at startup do not exist"]
[null,null,null,null,"Red: No automated Inputs or no work instructions"]
[6,"Are parts handled properly to avoid part contamination:",null,"Are gloves used and are they proper for the application?","Green: Work instructions on handling. Gloves are worn. Trained Operator Signoff"]
[null,null,null,null,"Yellow: Work instructions exist. Gloves are worn or trained operator signoff exist."]
[null,null,null,null,"Red: No Work Instructions on handling of material. If work instructions exist, operators do not wear gloves and no trained operator signoff"]
[7,"Are bond tests conducted on prescribed frequency and what equipment is used?",null,"Look at control plan.","Green: Frequency is identified in Control Plan and historical data are attainable"]
[null,null,null,null,"Yellow: Frequency is identified in Control Plan. Can not provide historical data."]
[null,null,null,null,"Red: Bond tests are not able to be completed."]

{"sheet":"Stamping Audit","index":26,"n_rows":26,"n_cols":13,"rows_kept":26,"cut":false,"hidden":true,"merged":[[5,11,5,12],[23,12,25,12],[6,12,7,12],[8,12,10,12],[11,12,13,12],[14,12,16,12],[17,12,19,12],[20,12,22,12],[23,11,25,11],[20,1,22,2],[6,7,7,7],[6,8,7,8],[6,9,7,9],[11,7,13,7],[11,8,13,8],[23,6,25,6],[23,7,25,7],[23,8,25,8],[23,9,25,9],[6,6,7,6],[8,6,10,6],[11,6,13,6],[14,6,16,6],[17,6,19,6],[11,9,13,9],[17,7,19,7],[17,8,19,8],[17,9,19,9],[23,10,25,10],[20,0,22,0],[11,3,13,3],[14,3,16,3],[23,3,25,3],[17,3,19,3],[20,3,22,3],[11,1,13,2],[14,1,16,2],[17,1,19,2],[23,1,25,2],[17,0,19,0],[23,0,25,0],[11,0,13,0],[14,0,16,0],[20,6,22,6],[3,0,3,1],[3,2,3,3],[6,1,7,2],[8,1,10,2],[0,0,0,1],[0,2,0,3],[1,0,1,1],[1,2,1,3],[2,0,2,1],[2,2,2,3],[8,0,10,0],[6,0,7,0],[8,3,10,3],[6,3,7,3],[5,0,5,3],[2,5,4,5],[23,5,25,5],[8,5,10,5],[6,4,7,4],[11,5,13,5],[14,5,16,5],[6,5,7,5],[17,5,19,5],[20,5,22,5],[6,10,7,10],[6,11,7,11],[8,7,10,7],[8,8,10,8],[8,9,10,9],[8,10,10,10],[8,11,10,11],[11,10,13,10],[11,11,13,11],[14,7,16,7],[14,8,16,8],[14,9,16,9],[14,10,16,10],[14,11,16,11],[17,10,19,10],[17,11,19,11],[20,7,22,7],[20,8,22,8],[20,9,22,9],[20,10,22,10],[20,11,22,11]]}
["Date: ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!$J19),\"\",'Cover, Recommendation Sheet'!$J19)","v":""}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!C4),\"\",'Cover, Recommendation Sheet'!C4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F56)<>COUNT(A9:A56),\"R - Incomplete\",IF(OR(COUNTIF(F9:F56,\"Fail\")>0,COUNTIF(F9:F56,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F56,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["Stamping Process Specific Audit"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or \nPass/Fail)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
[1,"Does the supplier keep the first and last piece and web until the next run?",null,"Look for evidence of the web.","Green: Die strip is tagged for latest production date and retained samples are available. First piece sample(s) in the area at the press."]
[null,null,null,null,"Yellow: Die strip not identified with production run date or master samples without time stamps or ID"]
[null,null,null,null,"Red: Nothing available"]
[2,"Is the part running in the press that it was PPAP'd in? ",null,"Check the PPAP package and the press used to run the part.","Green -  Press number matches control plan."]
[null,null,null,null,"Yellow: Press is the same tonnage, but is different than the PPAP press"]
[null,null,null,null,"Red: No clear definition of part to press assignment"]
[3,"If the die lube is mixed, how is the concentration monitored?",null,"Look for a log sheet to show that the concentration is specified and that the check is being made.","Green: Die lube part number matches set-up documents. Pre-mixed lube has supplier cert docs showing correct content. When mixed, procedure defines correct mix ratio with data to support."]
[null,null,null,null,"Yellow: Documentation is missing or lacking, but process appears to have some level of control"]
[null,null,null,null,"Red: No definition of lube specified for the part / press or instructions for mixing lube"]
[4,"Does the press have tonnage monitors and how often are they checked for equal tonnage?",null,"Look for the tonnage monitors and the recorded data.","Green: Press set-up or maint documents are available, match current press operating parameters and will shut down press automatically if outside of operating limits"]
[null,null,null,null,"Yellow: Tonnage monitors are functional but do not interface with press controls to shut down when forces are outside of set limits."]
[null,null,null,null,"Red: no tonnage monitors on presses"]
[5,"Is material culled out of the process between adjacent coils and how is it discarded so as not to mix it in the process stream of good parts?",null,"Discuss if adjacent coils are welded together or if a specific quantity of parts is discarded at the end of each coil and at the start of another coil.","Green: process docs and work instructions define length of material that must be removed before strip is fed into press. Number of parts are defined at initial press start-up or coil change for scrapping prior to beginning production run."]
[null,null,null,null,"Yellow: Instructions are available but no definition of lengths or strokes of press that must be scrapped. \"No generic callouts\""]
[null,null,null,null,"Red: No instructions or documentation."]
[6,"How are parts handled coming out of the press to prevent handling damage?",null,"Look for method of handling part upon exit from the press and what the work instructions state.","Green: Material handling set-up based on durability of part and common sense approach to drawing requirements."]
[null,null,null,null,"Yellow: Material handling is present, but \"due care\" needs to be considered."]
[null,null,null,null,"Red: Material handling is not defined or there is no consideration for \"due care\""]

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["Date: ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!$J19),\"\",'Cover, Recommendation Sheet'!$J19)","v":""}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!C4),\"\",'Cover, Recommendation Sheet'!C4)","v":""},null,null,null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,null,"Please select the overall judgement based on this Steel Mill Process Specific Audit "]
["Program:"]
[]
["This is a survey to better understand the process steps followed to produce our purchase specification material part numbers (MPN) of steel. It will also assist us in using uniform terminology on our specifications."]
[]
["Steel Mill Process Specific Audit"]
[null,"Question",null,"Responses Available","Answers",null,"Comments","SUPPLIER EVIDENCE",null,"NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
["Furnace Information"]
[1,"Primary Steel Making Process",null,"*BOF\n*Electric Arc Furnace\n*Other (please specify)"]
[]
[]
[2,"Capacity",null,null,"please enter response in next box:"]
[]
[]
[3,"Tap Type",null,"*Bottom\n*Side\n*Other (please specify)"]
[]
[]
[4,"Will this purchase specification MPN undergo furnace deoxidizing?"]
[]
[]
[5,"Will furnace deoxidizing be performed?",null,"If Yes, indicate method utilized"]
[]
[]
["Ladle Information"]
[6,"Are the ladles preheated",null,"If no, skip to question 7"]
[]
[]
["6a","Indicate tap time in minutes",null,null,"please enter response in next box:"]
[]
[]
[7,"Do you have Vacuum Degas Capability?",null,"If No, skip to question 10"]
[]
[]
[8,"Will this MPN be Vacuum Degassed?",null,"If Yes, please answer questions \n8a-8f pertaining to this MPN"]
[]
[]
["8a","What type of degasser will be used?",null,null,"please enter response in next box:"]
[]
[]
["8b","What is the vacuum level, in torr?",null,null,"please enter response in next box:"]
[]
[]
["8c","How long to get to vacuum level, in minutes?",null,null,"please enter response in next box:"]
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["8d","What is the degassing time, in minutes?",null,null,"please enter response in next box:"]
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["8e","What inert gas is used?",null,null,"please enter response in next box:"]
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["8f","What is the expected temperature drop during degassing?",null,null,"please enter response in next box:"]
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[9,"Is there a separate station for vacuum degassing and ladle refinement?"]
[]
[]
[10,"Will ladle deoxidizing be performed?",null,"If Yes, indicate method utilized"]
[]
[]
[11,"What is the slag V-ratio (lime/silicia)?",null,null,"please enter response in next box:"]
[]
[]
[12,"Will grain refinement be performed?",null,"If No, skip to question 13"]
[]
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["12a","What material is being used to grain refine?",null,null,"please enter response in next box:"]
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["12b","What method of addition is being used?",null,null,"please enter response in next box:"]
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["12c","At what time is the material being added?",null,null,"please enter response in next box:"]
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[13,"Do you have ladle re-heat capability?",null,"If yes, and the ladle is re-heated after vacuum degas, indicate the controls that are in place to ensure no additional inclusions are created from the re-heat."]
[]
[]
[14,"Is the ladle stirred?",null,"If yes, indicate the type of gas that is being used"]
[]
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["14a","Is the ladle bottom bubbling?"]
[]
[]
[15,"Is slag analyzed?",null,"If yes, indicate why it is being done and how often it is being analyzed"]
[]
[]
["Tundish Information"]
[16,"What is the tundish design?",null,"*Delta Shape\n*\"T\" Shape\n*\"U\" Shape\n*\"V\" Shape"]
[]
[]
[17,"What is the tundish throughput, in tons/minutes?",null,null,"please enter response in next box:"]
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[18,"What is the tundish capacity, in tons?",null,null,"please enter response in next box:"]
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[19,"What is the residence time, in minutes?",null,null,"please enter response in next box:"]
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[]
[20,"What is the tundish working or metal depth, in inches?",null,null,"please enter response in next box:"]
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["20a","At what depth is there concern for slag getting into the melt?",null,null,"please enter response in next box:"]
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["20b","How is that depth known?",null,null,"please enter response in next box:"]
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["20c","How is the metal vortexing detected?",null,null,"please enter response in next box:"]
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[21,"Is the tundish preheated?"]
[]
[]
[22,"Are dams or weirs employed?"]
[]
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["22a","Are baffles employed?"]
[]
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[23,"Is argo bubbling in the tundish practiced?"]
[]
[]
[24,"What is the tundish powder used?",null,"*Synthetic slag (please indicate the V ratio (lime/silica))\n*Insulating powder\n*Other (please specify)"]
[]
[]
[25,"What is the ladle to tundish nozzle control?",null,"*Slide gate\n*Stopper Rod\n*Rotary Slide\n*Metered Nozzle\n*Other (please specify)"]
[]
[]
["26a","Is there shrouded metal transfer from Ladle to Tundish?",null,"Indicate method"]
[]
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["26b","Is there shrouded metal transfer from Tundish to Mold?",null,"Indicate method"]
[]
[]
[27,"How is shroud connection sealed?",null,"*Ceramic Fiber Gasket\n*Argon Injection\n*Argon Gas Ring"]
[]
[]
[28,"What quality controls are in place for lancing a ladle or tundish?",null,null,"please enter response in next box:"]
[]
[]
[29,"What is the tundish metal level control?",null,"*Ultrasonic Depth Measurement\n*Electromagnetic Level Indicator\n*Weight\n*Visual\n*Other (please specify)"]
[]
[]
[30,"Do you have tundish metal re-heat capability?"]
[]
[]
[31,"What is the expected temperature drop from beginning to the end of a heat?",null,null,"please enter response in next box:"]
[]
[]
[32,"Is non-metallic inclusion content measured in the tundish (insoluble AI content)?"]
[]
[]
[33,"Is alloy trim made in the tundish?"]
[]
[]
[34,"What is the procedure for tundish slag removal and slag renew?",null,null,"please enter response in next box:"]
[]
[]
["Casting Information"]
[35,"Do you have Ingot Cast Capability?",null,"If yes, please indicate if this MPN will be Ingot Cast."]
[]
[]
[36,"Do you have Continuous Cast Capability?",null,"If yes, please indicate if this MPN will be Continuous Cast.\n\nIf no, skip to question 37"]
[]
[]
["36a","How many strands to the caster? Are all strands being run?",null,null,"please enter response in next box:"]
[]
[]
["36b","How is the mold level controlled?",null,null,"please enter response in next box:"]
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[]
["36c","How is the mold oscillated?",null,null,"please enter response in next box:"]
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[]
["36d","What is the mold lubrication used?",null,"*Powder\n*Oil\n*Automatically Fed\n*Fed by hand"]
[]
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["36e","Are there mold injections of any elements?"]
[]
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["36f","Is electromagnetic stirring employed?"]
[]
[]
["36g","Does a ferrite band around the chill zone exist in the as-cast product?"]
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[]
["36h","How is the secondary cooling employed?",null,"*Jet type spray\n*Mist type spray\n*Combination of jet and mist spray\n*Water cooled perforated metal plates\n*Other (please specify)"]
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["36i","Are foot rollers employed?"]
[]
[]
["36j","What is the mold chill zone depth?",null,null,"please enter response in next box:"]
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[]
[37,"Will this purchase specification MPN be Bloom Cast?",null,"If yes, please indicate size."]
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[]
[38,"Will this purchase specification MPN be Billet Cast?",null,"If yes, please indicate size."]
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[]
[39,"What is the size change from Bloom to Billet?",null,null,"please enter response in next box:"]
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[]
["40a","What is the tundish to mold stream process?",null,"*Open to atmosphere\n*Enclosed by Submerged shroud\n*Pollard type gas curtain shroud\n*Flexible shroud (Bellows Type)\n*Liquid gas shroud\n*Other (please specify)"]
[]
[]
["40b","What is the tundish to mold flow control?",null,"*Slide gate\n*Stopper Rod\n*Rotary Slide\n*Metered Nozzle\n*Throttled\n*Other (please specify)"]
[]
[]
["40c","What are the mold dimensions?",null,null,"please enter response in next box:"]
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["40d","What is the actual mold length? \n\nWhat is the effective length?",null,null,"please enter response in next box:"]
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[]
["40e","Is the caster operation computer controlled?",null,"*Partial\n*Total\n*Static\n*Dynamic"]
[]
[]
[41,"How is ladle casting temperature controlled?",null,null,"please enter response in next box:"]
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[]
[42,"What level of superheat above liquidus is aimed for? Include range",null,null,"please enter response in next box:"]
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[]
["43a","Indicate typical casting gas levels (SAE 8620, SAE 5160, or comparable steel) for Oxygen:",null,null,"please enter response in next box:"]
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[]
["43b","Indicate typical casting gas levels (SAE 8620, SAE 5160, or comparable steel) for Nitrogen:",null,null,"please enter response in next box:"]
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[]
["43c","Indicate typical casting gas levels (SAE 8620, SAE 5160, or comparable steel) for Hydrogen:",null,null,"please enter response in next box:"]
[]
[]
[44,"What quality controls are in place for the material grade transition zones?",null,null,"please enter response in next box:"]
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[]
["45a","Within heat variability:\n(5 heat data)",null,"Chemistry (Key Elements: C, Mn, S, Si, Ni, Mo, Cr, V, Al, N. etc…)","please enter response in next box:"]
[]
[]
["45b","Within heat variability:\n(5 heat data)",null,"Hardenability (Jominey or DI)","please enter response in next box:"]
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[]
["45c","Within heat variability:\n(5 heat data)",null,"Cleanliness","please enter response in next box:"]
[]
[]
[46,"Level of Decarb",null,null,"please enter response in next box:"]
[]
[]
[47,"Any special finished surface preparation?"]
[]
[]
[48,"Total reduction rations of this MPN:",null,null,"please enter response in next box:"]
[]
[]
[49,"What is the bar/coil end cut method?",null,"*Hot Shear\n*Cold Shear\n*Saw Cut"]
[]
[]
["Reheat Furnace Information"]
[50,"What type of slag control is used?",null,"*Fast Tilt Furnace\n*EBT\n*Submerged Tap\n*Other (please specify)"]
[]
[]
[51,"Is slag analyzed?",null,"If yes, indicate how often"]
[]
[]
[52,"What is the slag V-ratio (lime/silicia)?",null,null,"please enter response in next box:"]
[]
[]
[53,"Is wet (hot) heel practiced?",null,"If yes, please specify amount, in tons."]
[]
[]
[54,"Is inclusion modification performed?",null,"If yes, please indicate the type."]
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[]
[55,"Do you employ a reheat furnace?",null,"If yes, please specify?"]
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[]
[56,"What type of hearth?",null,"*Walking beam\n*Pusher\n*Hot skids"]
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[57,"How many zones in the furnace?",null,null,"please enter response in next box:"]
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[58,"What is the furnace atmosphere (e.g. % excess oxygen)?",null,null,"please enter response in next box:"]
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[]
[59,"What is the discharge temperature? (°F)",null,null,"please enter response in next box:"]
[]
[]
[60,"What is the average reheat time? (in minutes)",null,null,"please enter response in next box:"]
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[]
[61,"What is the number of blooms in the furnace at one time?",null,null,"please enter response in next box:"]
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[]
[62,"What is the procedure for line stoppage?",null,null,"please enter response in next box:"]
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[]
["Mill Information"]
[63,"What is the number of passes used for this MPN?",null,null,"please enter response in next box:"]
[]
[]
[64,"How many strands are done?",null,null,"please enter response in next box:"]
[]
[]
[65,"Is scale breaking used?",null,"If yes, please indicate the type.\n(High pressure air, High pressure water, Other)"]
[]
[]
[66,"Is hot scarfing performed?",null,"If no, skip to question 67"]
[]
[]
["66a","By weight, what percent of hot scarfing is performed?",null,null,"please enter response in next box:"]
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[]
["66b","What is the average depth of scarf?",null,null,"please enter response in next box:"]
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[]
[67,"What type of end cropping is done?",null,"*Front\n*Back\n*None"]
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[]
["Inspection Information"]
[68,"What type of inspection is employed?",null,"*Visual\n*Magnaglow\n*Eddy current\n*Ultrasonic\n*Thermal Imaging\n*Hot Eddy Current"]
[]
[]
[69,"Is product shot blasted prior to inspection?",null,null,"please enter response in next box:"]
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[]
[70,"What is the minimum flaw size detectable?",null,null,"please enter response in next box:"]
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[]
[71,"What flaw orientation is detectable?",null,"*Longitundal\n*Transverse"]
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[]
["End Product Information"]
[72,"Is condiitoning performed?",null,"If no, skip to question 73"]
[]
[]
["72a","What type of conditioning is performed?",null,"*Chiping\n*Grinding\n*Scarfing\n*Other (please specify)"]
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[]
[73,"Is Straightness measured?",null,"If yes, please indicate the method utilized."]
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[]
["73a","What are the operating limits?",null,null,"please enter response in next box:"]
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[]
["Testing Information"]
[74,"When is chemistry checked?",null,null,"please enter response in next box:"]
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[]
[75,"What are typical residual element levels (Cu, Cr, V, Sn, As, Ni, Mo, Cb, Ti, Sb)?",null,null,"please enter response in next box:"]
[]
[]
[76,"When is hardenability checked?",null,null,"please enter response in next box:"]
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[]
[77,"Is a jominy performed or is a DI calculated?",null,null,"please enter response in next box:"]
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[]
[78,"If a jominey is performed, is the sample:",null,"*Machined\n*Cast\n*Rolled\n*Forged"]
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[]
[79,"If a DI is calculated, what method is used for the calculation (e.g. SAE)",null,null,"please enter response in next box:"]
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[]
[80,"Is a macroetch/sulfur print conducted?",null,"If yes, please specify"]
[]
[]
[81,"Is the micro-cleanliness measured?",null,"If yes, please indicate method (e.g. ASTM)"]
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[]
[82,"Is the decarburization measured?",null,"If yes, please indicate method (e.g. ASTM)"]
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[]
["82a","What is the typical decarburization?",null,null,"please enter response in next box:"]
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["82b","What is the maximum decarburization?",null,null,"please enter response in next box:"]
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[]
[83,"How is the grain size determined?",null,null,"please enter response in next box:"]
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["83a","What is the typical grain size?",null,null,"please enter response in next box:"]
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["83b","How is the grain size reported (i.e. austenitic or ferritic)?",null,null,"please enter response in next box:"]
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["83c","What is the typical practice for grain refinement?",null,null,"please enter response in next box:"]
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[]
["84a","What is the capability on:\nDimensions:",null,null,"please enter response in next box:"]
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["84b","What is the capability on:\nHardenability:",null,null,"please enter response in next box:"]
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["84c","What is the capability on:\nSeams:",null,null,"please enter response in next box:"]
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["84d","What is the capability on:\nDecarburization:",null,null,"please enter response in next box:"]

{"sheet":"Threading Tapping Audit","index":28,"n_rows":37,"n_cols":13,"rows_kept":37,"cut":false,"hidden":true,"merged":[[8,0,8,3],[21,0,21,3],[25,10,27,10],[31,11,33,11],[6,12,7,12],[5,11,5,12],[8,11,8,12],[18,12,20,12],[21,11,21,12],[22,12,24,12],[25,12,27,12],[28,12,30,12],[31,12,33,12],[9,11,11,11],[15,11,17,11],[18,11,20,11],[22,11,24,11],[12,10,14,10],[25,11,27,11],[22,6,24,6],[22,7,24,7],[9,5,11,5],[9,1,11,2],[12,1,14,2],[34,12,36,12],[9,12,11,12],[12,12,14,12],[15,12,17,12],[34,6,36,6],[34,7,36,7],[34,8,36,8],[34,9,36,9],[34,10,36,10],[34,11,36,11],[31,6,33,6],[31,7,33,7],[31,8,33,8],[31,9,33,9],[31,10,33,10],[28,9,30,9],[28,10,30,10],[28,11,30,11],[25,6,27,6],[25,7,27,7],[25,8,27,8],[25,9,27,9],[18,6,20,6],[18,7,20,7],[18,8,20,8],[18,9,20,9],[18,10,20,10],[12,0,14,0],[12,3,14,3],[12,5,14,5],[18,3,20,3],[18,5,20,5],[15,1,17,2],[18,1,20,2],[28,6,30,6],[28,7,30,7],[28,8,30,8],[0,0,0,1],[0,2,0,3],[1,0,1,1],[1,2,1,3],[2,0,2,1],[2,2,2,3],[2,5,4,5],[6,0,7,0],[6,3,7,3],[6,4,7,4],[6,5,7,5],[3,0,3,1],[3,2,3,3],[6,1,7,2],[5,0,5,3],[9,0,11,0],[9,3,11,3],[15,0,17,0],[15,3,17,3],[15,5,17,5],[18,0,20,0],[22,5,24,5],[25,0,27,0],[25,3,27,3],[25,5,27,5],[22,1,24,2],[25,1,27,2],[34,0,36,0],[34,3,36,3],[34,5,36,5],[28,0,30,0],[28,3,30,3],[28,5,30,5],[31,0,33,0],[31,3,33,3],[31,5,33,5],[22,0,24,0],[22,3,24,3],[28,1,30,2],[31,1,33,2],[34,1,36,2],[22,8,24,8],[22,9,24,9],[6,7,7,7],[6,8,7,8],[6,9,7,9],[6,10,7,10],[6,11,7,11],[12,11,14,11],[15,6,17,6],[15,7,17,7],[15,8,17,8],[15,9,17,9],[15,10,17,10],[6,6,7,6],[22,10,24,10],[9,6,11,6],[9,7,11,7],[9,8,11,8],[9,9,11,9],[9,10,11,10],[12,6,14,6],[12,7,14,7],[12,8,14,8],[12,9,14,9]]}
["Date: ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!$J19),\"\",'Cover, Recommendation Sheet'!$J19)","v":""}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!C4),\"\",'Cover, Recommendation Sheet'!C4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F56)<>COUNT(A9:A56),\"R - Incomplete\",IF(OR(COUNTIF(F9:F56,\"Fail\")>0,COUNTIF(F9:F56,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F56,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["Threading and Tapping Process Specific Audit",null,null,null,null,"JUDGEMENT"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or \nPass/Fail)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
["Section 1:Threading"]
[1,"Is there a process in place to control thread dimensions ?",null,"Force Monitor.  Make sure that Supplier has variable / attribute gauges. Check every set-up, readjustment, tool change and per Control Plan. ","Green: Gages for thread dimensions are available and used every set-up, readjusment, tool change and per control plan"]
[null,null,null,null,"Yellow: Gages are present, frequency is not often enough"]
[null,null,null,null,"Red: Missing gages, no evidence that gages are being used"]
[2,"Is there a process in place to verify incomplete threads for error proofing ?",null,"Process error proofing. ( let Supplier explain you, some Supplier use different system). Look for Double Leads detection monitor and Force detection system. Every set-up, readjustment, one per shift min. and process check based on control plan.","Green: Error proofing for incomplete, double leads in place and used with verification"]
[null,null,null,null,"Yellow: Some error proofing in place but incomplete"]
[null,null,null,null,"Red: no error proofing or error proofing inoperative, not verified"]
[3,"Is there a work instruction in place to verify complete thread profile. (Pitch, Major, Minor and  other dimensions if specified on the drawing) ?",null,"Every set-up, readjustment, one per shift min. and process check based on control plan. Shall have variable gauge for checking pitch dia. (Attribute gauges, Comparator and  etc).","Pass: Work instruction in place and used"]
[]
[null,null,null,null,"Fail: Work instruction not in place or not followed"]
[4,"Is there a method of preventing defects due to handling in the process? ",null,"Equipment designed for soft handling, reduced drop-height from conveyor systems. Rhino lining in hoppers and use of plastic bang-board.","Green: All equipment is designed for protection of parts during handling"]
[null,null,null,null,"Yellow: Most equipment is designed for protection of parts during handling - some improvement needed"]
[null,null,null,null,"Red: Metal material handling allows metal to metal contact and part damage"]
["Section 2: Tapping"]
[1,"Is there a process in place to check Pitch, Major and Minor Diameter ?",null,"Review variable and attribute gauges. Parts should be inspected per control plan.(Note: Variable gauge is required for checking Pitch Diameter). Look for error proofing process.","Pass: Work instruction in place and used"]
[]
[null,null,null,null,"Fail: Work instruction not in place or not followed"]
[2,"Is there a process in place to monitor missing and incomplete threads ?",null,"Every set-up, 1st pc. Inspection and per control plan. Variable and attribute gauges. Error proofing process by using sensor, laser, optical, camera and / or other process. (Ask Supplier to explain  error proofing system and verify).","Green: Error proofing for incomplete, double leads in place and used with verification"]
[null,null,null,null,"Yellow: Some error proofing in place but incomplete"]
[null,null,null,null,"Red: no error proofing or error proofing inoperative, not verified"]
[3,"Is there is process in place to monitor cleanliness ? (Free of chips, oil and foreign Material.",null,"Every set-up, 1st pc. and through out the process per control plan. Visual and gauge inspection. Details work instruction including tool change, coolant flow and PM program. Look for error proofing system","Pass: effective system is in place to verify and monitor cleanliness"]
[]
[null,null,null,null,"Fail: no effective system is in place to verify and monitor cleanliness"]
[4,"Is there a process in place to check diameter prior to Tap operation?",null,"\"If there is drilling and tapping process,\ninner diameter of drill hole must be checked. (Variable gauge is required for checking Diameter)\nEvery set-up, 1st pc.  Inspection and per control plan.\"","Pass: Pilot hole verified"]
[]
[null,null,null,null,"Fail: Pilot hole is not verified"]
[5,"How are the number of full threads verified if called out on the drawing?",null,"Look  for a profile trace on the threads or in process controls. (pretap diameter, taper in the pretap diameter, tolerance on the pretap diameter, etc.)","Pass: Number of threads is verified "]
[]
[null,null,null,null,"Fail: Number of full threads not checked"]

{"sheet":"Torque Control Audit","index":29,"n_rows":38,"n_cols":13,"rows_kept":38,"cut":false,"hidden":true,"merged":[[8,11,10,11],[23,11,25,11],[26,6,28,6],[26,7,28,7],[26,8,28,8],[26,9,28,9],[26,10,28,10],[35,12,37,12],[5,11,5,12],[17,12,19,12],[20,12,22,12],[6,12,7,12],[8,12,10,12],[11,12,13,12],[14,12,16,12],[23,12,25,12],[26,12,28,12],[29,12,31,12],[32,12,34,12],[35,11,37,11],[26,11,28,11],[14,11,16,11],[17,11,19,11],[20,11,22,11],[6,11,7,11],[29,11,31,11],[32,6,34,6],[32,7,34,7],[32,8,34,8],[32,9,34,9],[32,10,34,10],[32,11,34,11],[29,6,31,6],[29,7,31,7],[29,8,31,8],[29,9,31,9],[29,10,31,10],[23,10,25,10],[20,6,22,6],[20,7,22,7],[20,8,22,8],[20,9,22,9],[20,10,22,10],[11,8,13,8],[11,9,13,9],[23,7,25,7],[23,8,25,8],[23,9,25,9],[5,0,5,3],[35,6,37,6],[35,7,37,7],[35,8,37,8],[35,9,37,9],[35,10,37,10],[0,0,0,1],[0,2,0,3],[1,0,1,1],[1,2,1,3],[2,0,2,1],[2,2,2,3],[2,5,4,5],[6,0,7,0],[6,3,7,3],[6,4,7,4],[6,5,7,5],[3,0,3,1],[3,2,3,3],[6,1,7,2],[8,0,10,0],[8,3,10,3],[8,5,10,5],[11,0,13,0],[11,3,13,3],[11,5,13,5],[8,1,10,2],[11,1,13,2],[20,0,22,0],[20,3,22,3],[20,5,22,5],[14,0,16,0],[14,3,16,3],[14,5,16,5],[17,0,19,0],[17,3,19,3],[17,5,19,5],[14,1,16,2],[17,1,19,2],[20,1,22,2],[35,0,37,0],[35,3,37,3],[35,5,37,5],[29,0,31,0],[29,3,31,3],[29,5,31,5],[32,0,34,0],[32,3,34,3],[32,5,34,5],[29,1,31,2],[32,1,34,2],[35,1,37,2],[23,0,25,0],[23,3,25,3],[23,5,25,5],[26,0,28,0],[26,3,28,3],[26,5,28,5],[23,1,25,2],[26,1,28,2],[23,6,25,6],[11,10,13,10],[11,11,13,11],[6,6,7,6],[8,6,10,6],[11,6,13,6],[14,6,16,6],[17,6,19,6],[6,7,7,7],[6,8,7,8],[6,9,7,9],[6,10,7,10],[14,7,16,7],[14,8,16,8],[14,9,16,9],[14,10,16,10],[17,7,19,7],[17,8,19,8],[17,9,19,9],[17,10,19,10],[8,7,10,7],[8,8,10,8],[8,9,10,9],[8,10,10,10],[11,7,13,7]]}
["Date: ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!$J19),\"\",'Cover, Recommendation Sheet'!$J19)","v":""}]
["Supplier Name:                                                                                                               ",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!C4),\"\",'Cover, Recommendation Sheet'!C4)","v":""},null,null,"Overall Judgement"]
["Parts Evaluated:                                                                                                              ",null,null,null,null,{"$f":"IF(COUNTA(F9:F53)<>COUNT(A9:A53),\"R - Incomplete\",IF(OR(COUNTIF(F9:F53,\"Fail\")>0,COUNTIF(F9:F53,\"R - Unacceptable\")>0),\"R - Unacceptable\",IF(COUNTIF(F9:F53,\"Y - CA Required\")>0,\"Y - CA Required\",\"G - OK\")))","v":"R - Incomplete"}]
["Program:"]
[]
["Torque Control Process Specific Audit",null,null,null,null,"JUDGEMENT"]
[null,"Question",null,"Verify ","Objective Judgement Criteria","(G/Y/R or \nPass/Fail)","SUPPLIER EVIDENCE","NEXTEER OBSERVATIONS","Corrective Action Plan\nRequired for Red or Yellow Score Items","Person Responsible","Target Completion Date","Actual Completion Date","Nexteer Corrective ActionPlan Observations "]
[]
[1,"Are operations with complex or 2nd pass sequences identified?  (i.e. cross pattern and/or dual pass method.) ",null,"Look for torque storage data? ","Pass: Verify error proofing for complex or 2nd pass sequences"]
[]
[null,null,null,null,"Fail: No error proofing for complex sequences"]
[2,"Is a Torque and Angle system being used to perform operations. ",null,"Review station fastening program.                       Review PCP for station identification.     ","Pass: Torque and Angle stations working correctly"]
[]
[null,null,null,null,"Fail: Torque and Angle stations not working per PCP"]
[3,"Is there a standard daily/weekly torque process audit procedure in place?",null,"Review audit check sheets. Verify process is followed correctly. Verify click wrench's (Tool calibration records current?)","Pass: Tool audit check sheets complete and available with complete calibrations"]
[]
[null,null,null,null,"Fail: No Tool audit check sheet or incomplete calibrations"]
[4,"Is there a re-use / re-install policy for all rejected / suspect fasteners? ",null,"A policy that PROHIBITS re-using fasteners that have been un-torqued or fallen on the floor or suspect in any way. Review audit check sheets. Verify process is followed correctly.        ","Pass: Re-use and dropped part policy prohibits fastener re-use and evidence is available"]
[]
[null,null,null,null,"Fail: No Re-use or dropped part policy exists or allows re-use of fasteners"]
[5,"Are all torque control programs password protected?",null,"Check Engineering audit sheets. Verify password is needed to change program. Review PCP","Pass: All torque control programs are password protected or under lock and key"]
[]
[null,null,null,null,"Fail: Torque control parameters are accessable by operator"]
[6,"Torque guns - DC or Pneumatic? Rate of fastening (RPM)?",null,"Is there a requirement for controlling the rate of fastening? Are Pneumatic guns checked for RPM (pressure spikes etc.) during PM? ","Pass: DC and Pnuematic guns have RPM control verified by audit"]
[]
[null,null,null,null,"Fail: DC or Pnuematic guns have no RPM control or verification"]
[7,"Are there any fasteners laying on the floor/work area?",null,"Visually inspect area. Review JES for house keeping. Review PFMEA. Is the \"dropped-parts\" policy in effect?","Pass: Work place free from loose and dropped parts"]
[]
[null,null,null,null,"Fail: Dropped part policy not in place or not followed - fasteners loose on work surface or floor"]
[8,"Are Impact tools being used? If so Why?",null,"Impact tools are strictly prohibited from being used in any torque process. Please pay special attention to eliminating this process if found.","Pass: No impact tools allowed"]
[]
[null,null,null,null,"Fail: Impact tools in use for torque control applications"]
[9,"Is there back-up fastening process in case the main process fails? Does this back-up process meet the volume requirements? Is that back-up process documented with standardized procedures? ",null,"Check JES instructions. Review check sheets. Review PCP. Review P/M log for inspections.","Pass: Contingency plan in place"]
[]
[null,null,null,null,"Fail: No contingency plan in place"]
[10,"Is there a Part/Torque traceability process in place? How long is the Torque data retained?",null,"Verify marking / identification is present. Verify JES instructions.  Check a random sample and verify against process.","Pass: Torque traceablity in place in form of log sheets audits or tied to assembly serial number"]
[]
[null,null,null,null,"Fail: No torque traceability in place"]

{"sheet":"MCA Summary","index":30,"n_rows":79,"n_cols":17,"rows_kept":79,"cut":false,"hidden":false,"merged":[[38,6,38,7],[34,6,34,7],[35,6,35,7],[36,6,36,7],[12,6,12,7],[22,6,22,7],[13,6,13,7],[14,6,14,7],[15,6,15,7],[16,6,16,7],[17,6,17,7],[33,6,33,7],[28,6,28,7],[29,6,29,7],[24,6,24,7],[25,6,25,7],[26,6,26,7],[27,6,27,7],[21,6,21,7],[30,6,30,7],[31,6,31,7],[32,6,32,7],[23,6,23,7],[3,1,3,16],[9,6,9,7],[10,6,10,7],[11,6,11,7],[37,6,37,7],[64,2,64,5],[69,2,69,5],[39,6,39,7],[4,2,4,5],[13,2,13,5],[12,2,12,3],[24,2,24,5],[32,2,32,5],[37,2,37,5],[23,2,23,3],[31,2,31,3],[36,2,36,3],[4,6,8,16],[9,8,9,9],[10,8,10,9],[11,8,11,9],[18,6,18,7],[19,6,19,7],[20,6,20,7],[78,2,78,3],[10,10,10,12],[11,10,11,12],[12,10,12,12],[13,10,13,12],[14,10,14,12],[15,10,15,12],[16,10,16,12],[17,10,17,12],[18,10,18,12],[19,10,19,12],[20,10,20,12],[21,10,21,12],[22,10,22,12],[23,10,23,12],[24,10,24,12],[44,2,44,3],[49,2,49,3],[56,2,56,3],[63,2,63,3],[68,2,68,3],[45,2,45,5],[50,2,50,5],[57,2,57,5],[30,10,30,12],[31,10,31,12],[32,10,32,12],[33,10,33,12],[34,10,34,12],[25,10,25,12],[26,10,26,12],[27,10,27,12],[28,10,28,12],[29,10,29,12],[0,10,0,12],[0,13,0,14],[0,15,0,16],[1,10,1,16],[2,10,2,16],[0,0,0,1],[1,0,1,1],[2,0,2,1],[0,2,0,7],[2,2,2,7],[1,2,1,7],[17,8,17,9],[18,8,18,9],[19,8,19,9],[20,8,20,9],[21,8,21,9],[12,8,12,9],[13,8,13,9],[14,8,14,9],[15,8,15,9],[16,8,16,9],[32,8,32,9],[33,8,33,9],[34,8,34,9],[27,8,27,9],[28,8,28,9],[29,8,29,9],[30,8,30,9],[31,8,31,9],[22,8,22,9],[23,8,23,9],[24,8,24,9],[25,8,25,9],[26,8,26,9],[41,13,41,15],[62,9,62,12],[57,6,57,8],[58,7,58,8],[59,7,59,8],[60,7,60,8],[61,7,61,8],[62,7,62,8],[72,7,72,16],[67,7,67,16],[68,7,68,16],[69,7,69,16],[70,7,70,16],[55,9,55,12]]}
["Supplier:",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!C4),\"\",'Cover, Recommendation Sheet'!C4)","v":""},null,null,null,null,null,null,"Duns Code:",{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!$C7),\"\",TEXT('Cover, Recommendation Sheet'!$C7,\"000000000\"))","v":""},null,null,"Date:",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!$J19),\"\",'Cover, Recommendation Sheet'!$J19)","v":""}]
["Location:",null,{"$f":"IF(ISBLANK('Cover, Recommendation Sheet'!C6:G6),\"\",'Cover, Recommendation Sheet'!C6:G6)","v":""},null,null,null,null,null,null,"SQE/Team Auditors:"]
["Part Desc:",null,null,null,null,null,null,null,null,"Plant / Quality Mgr:"]
["Quest #","Nexteer Supplier -  Manufacturing Capability Assessment"]
[null,"A.","Site Quality System",null,null,null,"Process Specific Audit Instructions\n\nA Process Specific Audit (PSA) must be performed for each process that is targeted to be used by a buyer for part Sourcing.  A Passing score on each PSA is required in addition to the MCA Scoring"]
[1,{"$f":"'MCA Questions'!D4","v":"*"},"Fast Response to Issues"]
[2,{"$f":"'MCA Questions'!D5","v":"*"},"Overall FTQ Process"]
[3,{"$f":"'MCA Questions'!D6","v":"*"},"FTQ Alarm Limits"]
[4,{"$f":"'MCA Questions'!D7","v":"*"},"FTQ Data Recording"]
[5,{"$f":"'MCA Questions'!D8","v":"*"},"FTQ Defect Timely Review & Action",null,null,null,"REQUIRED",null,"PSA Judgement",null,"Process Specific Audit"]
[6,{"$f":"'MCA Questions'!D9","v":"*"},"Correlation and Content of Quality Documents",null,null,null,"NO",null,{"$f":"IF(G11=\"No\",\"\",INDIRECT(\"'\"&K11&\"'!F3\"))","v":""},null,"CQI-9 Heat Treat Audit"]
[7,{"$f":"'MCA Questions'!D10","v":"*"},"PFMEA Rankings/RPN",null,null,null,"NO",null,"",null,"CQI-11 Plating Audit"]
[null,{"$f":"SUM(B6:B12)","v":0},"Total Potential",null,{"$f":"COUNT(B6:B12)*3","v":0},{"$f":"IF(B13=0,0,B13/E13)","v":0},"NO",null,"",null,"CQI-12 Coating Audit"]
[null,"B.","Manufacturing Quality System",null,null,null,"NO",null,"",null,"CQI-15 Welding Audit"]
[1,{"$f":"'MCA Questions'!D13","v":"*"},"Work Instruction Completeness & Adherence",null,null,null,"NO",null,"",null,"CQI-17 Soldering Audit"]
[2,{"$f":"'MCA Questions'!D14","v":"*"},"Operator Diagram and BOM",null,null,null,"NO",null,"",null,"Aluminum Casting Audit"]
[3,{"$f":"'MCA Questions'!D15","v":"*"},"Layered Audits",null,null,null,"NO",null,"",null,"Assembly Audit"]
[4,{"$f":"'MCA Questions'!D16","v":"*"},"Test/Verification Parts Procedure & Use",null,null,null,"NO",null,"",null,"Balancer Audit"]
[5,{"$f":"'MCA Questions'!D17","v":"*"},"Boundary Sample Location/Storage",null,null,null,"NO",null,"",null,"Blow Molding Audit"]
[6,{"$f":"'MCA Questions'!D18","v":"*"},"Equipment Effectiveness",null,null,null,"NO",null,"",null,"Contamination Control Audit"]
[7,{"$f":"'MCA Questions'!D19","v":"*"},"Machine Control Management",null,null,null,"NO",null,"",null,"Ductile Iron Casting Audit"]
[8,{"$f":"'MCA Questions'!D20","v":"*"},"Predictive Maintenance",null,null,null,"NO",null,"",null,"Electrical Product Audit"]
[9,{"$f":"'MCA Questions'!D21","v":"*"},"Control of Non-Conforming/Suspect Material",null,null,null,"NO",null,"",null,"ESD Protection Audit"]
[null,{"$f":"SUM(B15:B23)","v":0},"Total Potential",null,{"$f":"COUNT(B15:B23)*3","v":0},{"$f":"IF(B24=0,0,B24/E24)","v":0},"NO",null,"",null,"Extrusion Audit"]
[null,"C.","Gage Control",null,null,null,"NO",null,"",null,"Forgings Audit"]
[1,{"$f":"'MCA Questions'!D24","v":"*"},"Calibration Control",null,null,null,"NO",null,"",null,"Grease Application Audit"]
[2,{"$f":"'MCA Questions'!D25","v":"*"},"Attribute and Variable Gages:",null,null,null,"NO",null,"",null,"Injection Molding Audit"]
[3,{"$f":"'MCA Questions'!D26","v":"*"},"Storage",null,null,null,"NO",null,"",null,"Machining Audit"]
[4,{"$f":"'MCA Questions'!D27","v":"*"},"Gage Accuracy",null,null,null,"NO",null,"",null,"Painting Audit"]
[5,{"$f":"'MCA Questions'!D28","v":"*"},"Measurement System Analysis",null,null,null,"NO",null,"",null,"Powdered Metal Audit"]
[6,{"$f":"'MCA Questions'!D29","v":"*"},"Overall Effectiveness",null,null,null,"NO",null,"",null,"Rubber Bonding Audit"]
[" ",{"$f":"SUM(B26:B31)","v":0},"Total Potential",null,{"$f":"COUNT(B26:B31)*3","v":0},{"$f":"IF(B32=0,0,B32/E32)","v":0},"NO",null,"",null,"Stamping Audit"]
[null,"D.","Change Management",null,null,null,"NO",null,{"$f":"IF(G33=\"No\",\"\",IF(INDIRECT(\"'\"&K33&\"'!H3\")=0,\"R - Incomplete\",INDIRECT(\"'\"&K33&\"'!H3\")))","v":""},null,"Steel Mill Audit"]
[1,{"$f":"'MCA Questions'!D32","v":"*"},"Change Control Process",null,null,null,"NO",null,"",null,"Threading Tapping Audit"]
[2,{"$f":"'MCA Questions'!D33","v":"*"},"PPAP Rev Level",null,null,null,"NO",null,"",null,"Torque Control Audit"]
[3,{"$f":"'MCA Questions'!D34","v":"*"},"Quality Documents Viewed as Living Documents",null,null,null,"Yes",null,null,null,"MCA Questions"]
[null,{"$f":"SUM(B34:B36)","v":0},"Total Potential",null,{"$f":"COUNT(B34:B36)*3","v":0},{"$f":"IF(B37=0,0,B37/E37)","v":0},"Yes",null,null,null,"MCA Summary"]
[" ","E.","Logistics / Packaging and Material Control",null,null,null,"Yes",null,null,null,"Cover, Recommendation Sheet"]
[1,{"$f":"'MCA Questions'!$D$37","v":"*"},"Material Storage Control"]
[2,{"$f":"'MCA Questions'!$D$38","v":"*"},"Incoming Certification/Verification"]
[3,{"$f":"'MCA Questions'!$D$39","v":"*"},"Material/Lot Traceability"]
[4,{"$f":"'MCA Questions'!$D$40","v":"*"},"Inventory Control",null,null,null,null,null,null,null,null,null,null,"Number of Responses"]
[5,{"$f":"'MCA Questions'!$D$41","v":"*"},"Material Packaging/Containers",null,null,null,null,"%","Pts","Summary",null,null,null,"R","Y","G","Over All"]
[6,{"$f":"'MCA Questions'!$D$42","v":"*"},"Material Storage/ID at Each Process",null,null,null,"A.",{"$f":"F13","v":0},{"$f":"B13","v":0},"Site Quality System",null,null,null,{"$f":"COUNTIF($B$6:$B$12,\"1\")","v":0},{"$f":"COUNTIF($B$6:$B$12,\"2\")","v":0},{"$f":"COUNTIF($B$6:$B$12,\"3\")","v":0},{"$f":"IF(H44>0.895,\"GREEN\",IF(H44>0.665,\"YELLOW\",IF(N44+O44+P44>0,\"RED\",\"Not Reviewed\")))","v":"Not Reviewed"}]
[" ",{"$f":"SUM(B39:B44)","v":0},"Total Potential",null,{"$f":"COUNT(B39:B44)*3","v":0},{"$f":"IF(B45=0,0,B45/E45)","v":0},"B.",{"$f":"F24","v":0},{"$f":"B24","v":0},"Manufacturing Quality System",null,null,null,{"$f":"COUNTIF($B$16:$B$23,\"1\")","v":0},{"$f":"COUNTIF($B$16:$B$23,\"2\")","v":0},{"$f":"COUNTIF($B$16:$B$23,\"3\")","v":0},{"$f":"IF(H45>=0.895,\"GREEN\",IF(H45>0.665,\"YELLOW\",IF(N45+O45+P45>0,\"RED\",\"Not Reviewed\")))","v":"Not Reviewed"}]
[null,"F.","People",null,null,null,"C.",{"$f":"F32","v":0},{"$f":"B32","v":0},"Gage Control",null,null,null,{"$f":"COUNTIF($B$27:$B$31,\"1\")","v":0},{"$f":"COUNTIF($B$27:$B$31,\"2\")","v":0},{"$f":"COUNTIF($B$27:$B$31,\"3\")","v":0},"Not Reviewed"]
[1,{"$f":"'MCA Questions'!$D$45","v":"*"},"Overall Training",null,null,null,"D.",{"$f":"F37","v":0},{"$f":"B37","v":0},"Change Management",null,null,null,{"$f":"COUNTIF($B$34:$B$36,\"1\")","v":0},{"$f":"COUNTIF($B$34:$B$36,\"2\")","v":0},{"$f":"COUNTIF($B$34:$B$34,\"3\")","v":0},"Not Reviewed"]
[2,{"$f":"'MCA Questions'!$D$46","v":"*"},"Employee Motivation",null,null,null,"E.",{"$f":"F45","v":0},{"$f":"B45","v":0},"Logistics / Packaging and Material Control",null,null,null,{"$f":"COUNTIF($B$39:$B$44,\"1\")","v":0},{"$f":"COUNTIF($B$39:$B$44,\"2\")","v":0},{"$f":"COUNTIF($B$39:$B$44,\"3\")","v":0},"Not Reviewed"]
[3,{"$f":"'MCA Questions'!$D$47","v":"*"},"Environmental & Lighting Controls",null,null,null,"F.",{"$f":"F50","v":0},{"$f":"B50","v":0},"People",null,null,null,{"$f":"COUNTIF($B$47:$B$49,\"1\")","v":0},{"$f":"COUNTIF($B$47:$B$49,\"2\")","v":0},{"$f":"COUNTIF($B$47:$B$49,\"3\")","v":0},"Not Reviewed"]
[" ",{"$f":"SUM(B47:B49)","v":0},"Total Potential",null,{"$f":"COUNT(B47:B49)*3","v":0},{"$f":"IF(B50=0,0,B50/E50)","v":0},"G.",{"$f":"F57","v":0},{"$f":"B57","v":0},"Sustainability",null,null,null,{"$f":"COUNTIF($B$52:$B$56,\"1\")","v":0},{"$f":"COUNTIF($B$52:$B$56,\"2\")","v":0},{"$f":"COUNTIF($B$52:$B$56,\"3\")","v":0},"Not Reviewed"]
[null,"G","Sustainability",null,null,null,"H.",{"$f":"F64","v":0},{"$f":"B64","v":0},"Site Management",null,null,null,{"$f":"COUNTIF($B$52:$B$55,\"1\")","v":0},{"$f":"COUNTIF($B$52:$B$55,\"2\")","v":0},{"$f":"COUNTIF($B$52:$B$55,\"3\")","v":0},"Not Reviewed"]
[1,{"$f":"'MCA Questions'!$D$50","v":"*"},"Overall Sustainability Concept",null,null,null,"I.",{"$f":"F69","v":0},{"$f":"B69","v":0},"Sub-Tier Process and Control",null,null,null,{"$f":"COUNTIF($B$58:$B$66,\"1\")","v":0},{"$f":"COUNTIF($B$58:$B$66,\"2\")","v":0},{"$f":"COUNTIF($B$58:$B$66,\"3\")","v":0},"Not Reviewed"]
[2,{"$f":"'MCA Questions'!$D$51","v":"*"},"Supplier Legal Compliance",null,null,null,"J.",{"$f":"F79","v":0},{"$f":"B79","v":0},"Design Control",null,null,null,{"$f":"COUNTIF($B$71:$B$77,\"1\")","v":0},{"$f":"COUNTIF($B$71:$B$77,\"2\")","v":0},{"$f":"COUNTIF($B$71:$B$77,\"3\")","v":0},"Not Reviewed"]
[3,{"$f":"'MCA Questions'!$D$52","v":"*"},"Employment Compliance"]
[4,{"$f":"'MCA Questions'!$D$53","v":"*"},"Health & Safety"]
[5,{"$f":"'MCA Questions'!$D$54","v":"*"},"Environmental Management System",null,null,null,null,{"$f":"IF(I56=0,\"\",(I56/((SUM(E5:E79))+SUM(L5:L41))))","v":""},{"$f":"SUM(I44:I55)","v":0},"Overall",null,null,null,{"$f":"SUM(N44:N55)","v":0},{"$f":"SUM(O44:O55)","v":0},{"$f":"SUM(P44:P55)","v":0},{"$f":"IF(H56=\"\",\"\",IF($H$56>0.895,\"GREEN\",IF($H$56>0.665,\"YELLOW\",\"RED\")))","v":""}]
[null,{"$f":"SUM(B52:B56)","v":0},"Total Potential",null,{"$f":"COUNT(B52:B56)*3","v":0},{"$f":"IF(B57=0,0,B57/E57)","v":0}]
[" ","H","Site Management",null,null,null,"Process Audit Results:",null,null,{"$f":"IF(H59=0,\"NONE REQUIRED\",IF(H60/H59=1,\"GREEN\",IF(H63>0,\"INCOMPLETE\",IF(H62>0,\"RED\",\"YELLOW\"))))","v":"NONE REQUIRED"}]
[1,{"$f":"'MCA Questions'!$D$57","v":"*"},"Quality Policy/Manual",null,null,null,null,{"$f":"COUNTIF($G$11:$H$35,\"YES\")","v":0},null,"Number of Required Process Specific Audits"]
[2,{"$f":"'MCA Questions'!$D$58","v":"*"},"Floor Presence & Communications",null,null,null,null,{"$f":"IF(I33=\"Pass\",COUNTIF(I11:J35,\"G - OK\")+1,COUNTIF(I11:J35,\"G - OK\"))","v":0},null,"Green Score - Required Process Specific Audits"]
[3,{"$f":"'MCA Questions'!$D$59","v":"*"},"Critical Processes",null,null,null,null,{"$f":"COUNTIF(I11:J35,\"Y - CA Required\")","v":0},null,"Yellow Score - Required Process Specific Audits"]
[4,{"$f":"'MCA Questions'!$D$60","v":"*"},"Customer Communications",null,null,null,null,{"$f":"IF(I33=\"Fail\",COUNTIF(I11:J35,\"R - Unacceptable\")+1,COUNTIF(I11:J35,\"R - Unacceptable\"))","v":0},null,"Red Score - Required Process Specific Audits"]
[5,{"$f":"'MCA Questions'!$D$61","v":"*"},"WPO - Overall Appearance & Compliance",null,null,null,null,{"$f":"COUNTIF(I11:J35,\"R - Incomplete\")","v":0},null,"Incomplete Process Specific Audits"]
[null,{"$f":"SUM(B59:B63)","v":0},"Total Potential",null,{"$f":"COUNT(B59:B63)*3","v":0},{"$f":"IF(B64=0,0,B64/E64)","v":0}]
[null,"I.","Sub-Tier Process and Control"]
[1,{"$f":"'MCA Questions'!$D$64","v":"*"},"Overall Sub-Tier Management"]
[2,{"$f":"'MCA Questions'!$D$65","v":"*"},"Sub-Tier Performance Data"]
[3,{"$f":"'MCA Questions'!$D$66","v":"*"},"Sub-Tier Material Lot Control",null,null,null,"Pts","Process Capability Scoring - per question or section"]
[null,{"$f":"SUM(B66:B68)","v":0},"Total Potential",null,{"$f":"COUNT(B66:B68)*3","v":0},{"$f":"IF(B69=0,0,B69/E69)","v":0},3,"Capable/compliant with No or only Minor CA's needed"]
[null,"J.","Design Control",null,null,null,2,"Capable/compliant, after specific non-critical actions noted are completed"]
[1,{"$f":"'MCA Questions'!$D$69","v":"*"},"Resource/Facility Capability",null,null,null,1,"Not capable/compliant, due to the number of or type of issues found"]
[2,{"$f":"'MCA Questions'!$D$70","v":"*"},"Design Reviews"]
[3,{"$f":"'MCA Questions'!$D$71","v":"*"},"Current Product Specifications",null,null,null,"Score","Overall Recommendation/Evaluation Guidelines based on Summary Score"]
[4,{"$f":"'MCA Questions'!$D$72","v":"*"},"Original Material Spec Deviation",null,null,null,"Green","Overall Score is greater than or equal to 90%"]
[5,{"$f":"'MCA Questions'!$D$73","v":"*"},"Warranty Performance",null,null,null,"Yellow","Overall score is greater than or equal to 67%"]
[6,{"$f":"'MCA Questions'!$D$74","v":"*"},"Validation Testing & \"Stack Up\"",null,null,null,"Red","Overall score is less than 67%"]
[7,{"$f":"'MCA Questions'!$D$75","v":"*"},"Multi-Functional Approach"]
[8,{"$f":"'MCA Questions'!$D$76","v":"*"},"Performance Testing Tracking",null,null,null," "]
[null,{"$f":"SUM(B71:B78)","v":0},"Total Potential",null,{"$f":"COUNT(B71:B78)*3","v":0},{"$f":"IF(B79=0,0,B79/E79)","v":0}]

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["Date: "]
["Supplier Name:                                                                                                               ",null,null,null,"Overall Judgement",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"YES"]
["Parts Evaluated:                                                                                                              ",null,null,null,"Pass",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"NO"]
["Program"]
[null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"G - OK"]
["Process Specific Audit","Stamping",null,null,"JUDGEMENT",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"Y - CA Required"]
[null,"Question","Verify ","                                                                     ","(G/Y/R or P/F)",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"R - Unacceptable"]
[null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"Pass"]
[1,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"Fail"]
[]
[]
[2]
[]
[]
[3]
[]
[]
["4.20.4","Are the die lube nozzles fixed or adjustable? If adjustable how is the placement maintained?","Look at the nozzles to see how the spray pattern is maintained.","Part of Launch Readiness Audit"]
[4]
[]
[]
["4.20.6","Does in-process material handling prevent damage to the coil?","Observe the handling methods to see if they have the potential to damage the coil.","Considered as part of generic questions for material storage in MCA"]
["4.20.8","How is FIFO managed so that each heat of steel is used up prior to starting another one?","Discuss system to manage FIFO.","Considered as part of generic questions for material storage in MCA"]
[5]
[]
[]
[6]
[]
[]
[7]
[]
[]
[8]
[]
[]
[9]
[]
[]
[10]
[]
[]
[11]